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Electronic Sonic EGR Valve

  1. Connect vacuum gauge to valve. Apply 6 in. Hg vacuum to valve and trap. Vacuum should not drop more than 1 in. Hg in 30 seconds. If so, replace valve, "O" ring or EVP sensor.
  2. As Sonic valve is part of EEC system, check all circuitry as described in EEC article. Mechanical function can be checked as follows: Check vacuum lines for correct routing.
  3. Disconnect vacuum hose at valve and connect vacuum gauge to hose. Accelerate engine to 2000-2500 RPM and release throttle. Repeat 8-10 times and check for consistent response.
  4. With engine cold, if vacuum rises above zero, solenoid are leaking and should be replaced. With engine warm, vacuum should rise above 15 in. Hg and return to zero when throttle is released.
  5. If vacuum does not go to 15 in. Hg, check vacuum source and service. If vacuum does not return to zero or is inconsistent, solenoids are worn and should be replaced. If solenoids are not damaged, and symptoms still exist, see TROUBLE SHOOTING  .
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