Upper Intake Manifold: Installation

Make sure the gasket surfaces of the upper and lower intake manifold are clean. Place a new gasket on lower manifold and mount upper manifold to lower with 3 bolts. Install wiring harness. Install electrical connectors to air by-pass valve and throttle position sensor. Connect vacuum hose to fuel pressure regulator.

1. Make sure the gasket surfaces of the upper and lower manifold and turbocharger to cast tube surfaces are clean. Place a new gasket on lower manifold assembly and mount upper intake manifold to lower. Tighten bolts and nuts.
2. Install injector wiring harness and engine oil dipstick bracket. Connect EGR tube to EGR valve. Connect PCV system. Connect vacuum connections. Position cast tube gasket on turbocharger. Install retaining bolts and tighten. Install air throttle body/cast tube assembly to fuel charging assembly.
3. Install retaining nuts and tighten. Connect accelerator cable. Connect electrical connectors to air by-pass valve and throttle position sensor. Connect negative battery cable and fill cooling system.