Upper Intake Manifold: Installation

Ensure gasket surfaces of upper and lower intake manifold are clean. Place new gasket on lower manifold and mount upper manifold to lower with 5 bolts. Attach electrical connectors to air by-pass valve and throttle position sensor.

To install, reverse removal procedure. Ensure that all gasket surfaces are clean. Place new gasket on lower manifold assembly and tighten 4 bolts. Add coolant as necessary.

1. Ensure gasket surfaces of upper and lower manifolds, turbocharger and cast tube are clean. Place new gasket on lower manifold assembly and mount upper intake manifold to lower assembly. Tighten bolts and nuts.
2. Install injector wiring harness and engine oil dipstick bracket. Connect EGR tube to EGR valve. Connect PCV system. Connect vacuum connections. Position cast tube gasket on turbocharger. Install retaining bolts and tighten. Install air throttle body/cast tube assembly to fuel charging assembly.
3. Install retaining nuts and tighten. Connect accelerator cable. Connect electrical connectors to air by-pass valve and throttle position sensor. Connect negative battery cable and fill cooling system.