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Intercooler Leakage Check

Check intercooler for damage or restriction. Remove and plug inlet hose. Remove outlet hose. Attach Hose Adaptor (021-00053) with radiator pressure tester. See Fig 1 . Pressurize system. If system does not hold pressure, repair leak or replace intercooler. If system holds pressure, system is okay.

Fig 1: Pressure Testing Intercooler
G91G08160Courtesy of FORD MOTOR CO.