Fuel System: Turbocharger: Removal

Drain cooling system. Disconnect negative battery cable. Remove throttle body air intake tube. Disconnect intercooler hose from turbocharger assembly. Disconnect O2 sensor. Remove retaining bolts and lower heat shield from turbocharger. Remove retaining bolts and upper heat shield from exhaust manifold.
Guide O2 sensor wire through upper heat shield. Remove retaining bolts and side heat shield from turbocharger. Remove power steering belt. Remove power steering pump fasteners, leaving hoses connected. Disconnect lower radiator hose from water pump.
Move power steering pump aside to gain access to mounting bracket. Remove mounting bracket. Remove air cleaner duct retaining screws. Loosen clamp at turbocharger. Move duct aside. Disconnect coolant supply hose at turbocharger.
Disconnect oil supply line at engine block. Raise and support vehicle. Remove nuts and washers from exhaust pipe flange. Disconnect exhaust hanger at engine block. Slide rubber exhaust hangers from catalytic converter. Pull exhaust pipe downward and to left side of vehicle. Disconnect oil return and coolant return hoses from turbocharger.
Remove turbocharger support bracket bolts. Remove coolant by-pass tube outlet bolts at water pump. Lower vehicle. Loosen retaining clamp bolt on coolant by-pass tube at rear of cylinder head. Remove exhaust manifold retaining nuts. Position coolant by-pass tube aside after pulling bracket from stud.
Pull exhaust manifold from studs. Move assembly toward right side of engine compartment, clearing cooling fan. With assembly removed from vehicle, separate turbocharger from exhaust manifold. Remove all gaskets and sealant.

CAUTION: Before installing turbocharger, put .8 oz. (25 ml) engine oil into turbocharger oil inlet port.