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Front Window Regulator: Installation

NOTE: A 1/4 20 x 1/2-inch screw and washer assembly and a 1/4 20 nut and washer assembly may be used for retention if 1/4-inch rivets are not available (equivalent metric retainers may also be used).
  1. Position door window regulator in door. Align retention holes to door inner panel. Install four rivets attaching regulator to door inner panel using Rotunda Blind Fastener Installation Tool (107-00600) or equivalent.
  2. Assemble glass bracket to regulator arm slide. Insert center guide through door access hole, sliding C-channel onto glass bracket slides and two retaining studs through door inner panel. Install two nut and washer assemblies to window guide retention studs; do not tighten at this time.
  3. Install door glass. Adjust door glass. See ADJUSTMENTS  . Tighten the two nut and washer assemblies-to-window guide retention studs to 7-11 N.m (62-97 in-lb).
  4. Reconnect wire to regulator motor. Check operation of window regulator. Install door watershield and trim panel to door. See FRONT DOOR TRIM PANEL  .


NOTE: The glass bracket assembly and regulator assembly are installed into the vehicle as one assembly. The glass bracket assembly may be disassembled from the regulator as described in the Removal section.
NOTE: Two 1/4-20 x 1-inch bolts and two 1/4-20 nut and washer assemblies may be used as alternates for glass retention. However, torque must not exceed 4-7 N.m (3-5 ft-lb). Equivalent metric retainers may be used.
  1. Install regulator with preassembled glass bracket into vehicle. Set the regulator base plate to door inner panel using base plate locator tab as a guide. Install four rivets (385189-S100) to attach regulator to door inner panel.
  2. Install equalizer bracket. Install inside door belt weatherstrip and glass stabilizer. Lower regulator arms to access holes in door inner panel. Install door glass as outlined.
  3. Adjust glass to ensure proper alignment with glass run. Cycle glass for smooth operation. Install door trim panel and watershield to door.
Fig 1: Removing Window Regulator Assembly (Explorer)
G00088818Courtesy of FORD MOTOR CO.