Technical Service Bulletins
- A/C Compressor
- Filtering Refrigerant After Compressor Replacement (98-12-5)
- Identification Of Non-Ford Approved Refrigerants (99-19-6)
- R-134A Tracer Dye In A/C System - 3 O-Ring Couplers (97-3-5)
- A/C Refrigerant Oil Refill Capacity Chart (97-15-5)
- A/C Compressor Failure Due To Insufficient Oil (97-10-5)
- Air Conditioning - O-Ring Availability/Applications (96-20-7)
- New Thicker O-Rings For Spring Lock Fittings (96-20-8)
- A/C System Service - List Of Bulletins To Reference (96-15-6)
- R-134A Tracer Dye Installed In The A/C System - Tip (95-21-4)
- Ford Approved Flushing Procedures For A/C System (95-8-1)
- Accessories Control Systems
- Accessory Drive Belts
- Air Bag, SRS
- Anti-Lock Brakes
- Anti-Theft Systems
- Remote Keyless Entry (RKE) - Service Tips (03-18-1)
- Lock Service Kits For Individual Components (99-24-2)
- Interior Trim - Door Trim Panel Replacement (99-8-15)
- Locks - Remote Keyless Entry Inoperative (97-3-8)
- Remote Keyless Entry Diagnostic Service Tips (97-24-13)
- Remote Anti-Theft Personality Transmitter Reprogram (97-11-5)
- Front Bumper - Premature Wear/Chrome Cracking (96-17-16)
- Introduction Of New Design LOCKSET (96-11-1)
- Compass Erratic - Map Lamp Erratic/Burnt Out (96-8-15)
- New Design LOCKSETS On Trial Vehicles (96-7-15)
- Automatic Trans
- MERCON ATF Is Being Replaced By MERCON V ATF As A Service Fluid (06-14-4)
- 4R70W - New Service Part - Number 5 Needle Bearing And Race Kit (03-26-1)
- 4R44E/4R55E/5R44E/5R55E - Low Line Pressure At Wot - DTC P0732, P0733, P1762 (03-22-10)
- New Transmission Cooler Flusher - Service Tips (03-14-8)
- 4.0L - No Crank/Noise During Cranking - Possible Cracked FLEXPLATE (02-14-2)
- E4OD/4R100 - Fluid In-Line Filter Kit (00-3-8)
- Transmission Flush/Fill Tool Available From Rotunda (99-15-2)
- Noise/Vibration/Harshness Diagnostic Procedure (99-11-1)
- 4R70W - Delayed Or No 2-3 Upshift - FQR Trans. Only (99-9-6)
- Transmission Fluid Usage Chart (98-8-8)
- 4R44E/5R55E Trans - New Service Center Support (98-1-12)
- 4.0L - Transfer Case Binding/Shudder On Tight Turns (97-3-14)
- Torque Converter Slip/DTC 628 Or P0741 In Memory (97-22-4)
- Shudder Or Binding In Tight Turns In 4X4 Auto Mode (97-21-15)
- O/D OFFLAMP Flashing - DTCS 645-648 / P0731-P0734 (97-17-24)
- Low Trans Fluid Level &/Or Shift/Engagement Concerns (97-12-13)
- 4R70W/AODE - Erratic Or Prolonged 1-2 Shift (97-11-11)
- Torque Converter Replacement - Cooling SYS. Cleaning (96-26-12)
- 4R44E/4R55E Trans. Overhaul & Seal Kit - Service Tip (96-4-19)
- 5.0L - Vibration In Floor Pan At Wide Open Throttle (96-24-16)
- Torque Converter Leak Test Procedure - New Tool (96-24-9)
- 5.0L - Vibration At Wide Open Throttle (96-17-21)
- Traction-LOK Differential - Chatter On Tight Turns (96-12-9)
- 4R44E/4R55E Internal Wiring Harness & Fluid Pan Rev. (96-7-26)
- 4R70W - Special Selection For Low Servo Piston (96-7-11)
- 4R44E/4R55E Screen & Gasket Kit - Incorrect Parts (96-3-20)
- A4LD/4R44E/4R55E - Air Pressure Test Plates (95-19-13)
- Auxiliary Emission Control Systems
- DRIVEABILITY - Ho2S, Catalyst & Fuel System Monitors - Service Tips - OBD II (01-9-7)
- 4.0L UHV - Mil On - DTC P0420 Stored In Memory (00-26-4)
- Reprogramming Pcm Out Of Vehicle - EEC V Only (99-4-3)
- Mil On /DTC P0442 & P0455 - No DRIVEABILITY Concerns (99-23-4)
- Lean DRIVEABILITY Symptoms: MAF Sensor Contamination (98-23-10)
- Evaporative Emission Canister Components Available (98-15-12)
- 4.0L With M/T - Stalls On DECEL When Engine Is Cold (98-6-10)
- Delta Pressure Feedback EGR - Diagnostic Tips (97-22-1)
- Evaporative Emissions - Workshop Manual Attachment (97-19A)
- 4.0L/5.0L - Mil Lit/DTC P0133 & P0153 In Memory (97-15-22)
- Powertrain Control Module Reprogram - Service Tip (97-9-8)
- Mil On/DTC P0300 Thru P0308/No DRIVEABILITY Concerns (97-8-6)
- Mass Air Flow Sensor Replacement As An Assembly (96-22-5)
- 4.0L - Stalls On DECEL When Clutch Is Disengaged (96-21-9)
- NGS Tester Displays Incorrect Info. During Test (96-10-6)
- Exhaust System Noise - Loose Muffler/Catalyst Shield (98-6-4)
- Axle Shafts
- 4.0L - Transfer Case Binding/Shudder On Tight Turns (97-3-14)
- Shudder Or Binding In Tight Turns In 4X4 Auto Mode (97-21-15)
- U-Joint Identification - GREASEABLE Service Parts (97-20-15)
- 5.0L - Vibration In Floor Pan At Wide Open Throttle (96-24-16)
- 5.0L - Vibration At Wide Open Throttle (96-17-21)
- Traction-LOK Differential - Chatter On Tight Turns (96-12-9)
- Blowers, Superchargers & Turbochargers
- Body Interior
- Brakes Control Systems
- Clutch
- Communication Devices
- Cooling Fan
- Cooling System (Mechanical)
- Ford Motor Company Position On Engine Coolant Made From Propylene Glycol (96-16-4)
- 4.0L UHV - Mil On - DTC P0420 Stored In Memory (00-26-4)
- 5.0L - Rubbing From Rear During Right Turns (00-8-3)
- 4.0L OHV - Temp Gauge Fluctuation/Cooling SYS. Noise (99-7-2)
- Lean DRIVEABILITY Symptoms: MAF Sensor Contamination (98-23-10)
- Leaks Oil - New Silicone Gasket & Sealant (98-7-4)
- 4.0L With M/T - Stalls On DECEL When Engine Is Cold (98-6-10)
- 4.0L - Water Pump Thumps/Temp Gauge Fluctuates (97-18-9)
- 4.0L - Coolant Leaking From Engine Block Heater (97-17-22)
- 4.0L/5.0L - Mil Lit/DTC P0133 & P0153 In Memory (97-15-22)
- 3.0L.4.0L - Coolant Leak From Radiator In Cold Temps (96-12-17)
- Mil Illuminated/Code 0446 Stored In Memory (96-7-6)
- Cruise Control Systems
- Differentials & Drive Axles
- Front Axle Leaks Fluid From Vent Tube - Vehicles Equipped With 4X4 Or AWD (97-4-9)
- 4.0L - Transfer Case Binding/Shudder On Tight Turns (97-3-14)
- Shudder Or Binding In Tight Turns In 4X4 Auto Mode (97-21-15)
- U-Joint Identification - GREASEABLE Service Parts (97-20-15)
- 5.0L - Vibration In Floor Pan At Wide Open Throttle (96-24-16)
- 5.0L - Vibration At Wide Open Throttle (96-17-21)
- Traction-LOK Differential - Chatter On Tight Turns (96-12-9)
- Driveshaft & Universal Joints
- 4.0L - Transfer Case Binding/Shudder On Tight Turns (97-3-14)
- Shudder Or Binding In Tight Turns In 4X4 Auto Mode (97-21-15)
- U-Joint Identification - GREASEABLE Service Parts (97-20-15)
- 5.0L - Vibration In Floor Pan At Wide Open Throttle (96-24-16)
- 5.0L - Vibration At Wide Open Throttle (96-17-21)
- Traction-LOK Differential - Chatter On Tight Turns (96-12-9)
- Electronic Steering
- Electronic Suspension
- Engine Control Systems
- Surge/Rolling Idle - Gear Driven Synchronizers Incorrect Installation (02-22-1)
- Whining/Buzzing - Comes Through Speakers Of Entertainment Or Two-Way Radio (02-16-4)
- DRIVEABILITY - Ho2S, Catalyst & Fuel System Monitors - Service Tips - OBD II (01-9-7)
- 4.0L UHV - Mil On - DTC P0420 Stored In Memory (00-26-4)
- Fuel Pump Whine/Buzz Noise In Radio Speakers (99-12-9)
- Mil Lit - DTC P0171/P0174/P1131/P1151 In Memory (99-10-4)
- Reprogramming Pcm Out Of Vehicle - EEC V Only (99-4-3)
- Mil On /DTC P0442 & P0455 - No DRIVEABILITY Concerns (99-23-4)
- Volatility Related DRIVEABILITY Concerns Service Tip (98-26-2)
- Lean DRIVEABILITY Symptoms: MAF Sensor Contamination (98-23-10)
- 4.0L With M/T - Stalls On DECEL When Engine Is Cold (98-6-10)
- 4.0L/5.0L - Mil Lit/DTC P0133 & P0153 In Memory (97-15-22)
- Long Crank/Stall - Sticking Idle Air Control Valve (97-9-5)
- Powertrain Control Module Reprogram - Service Tip (97-9-8)
- Mil On/DTC P0300 Thru P0308/No DRIVEABILITY Concerns (97-8-6)
- Mass Air Flow Sensor Replacement As An Assembly (96-22-5)
- 4.0L - Stalls On DECEL When Clutch Is Disengaged (96-21-9)
- NGS Tester Displays Incorrect Info. During Test (96-10-6)
- Mil Illuminated/Code 0446 Stored In Memory (96-7-6)
- Entertainment Systems
- Exhaust
- DRIVEABILITY - Ho2S, Catalyst & Fuel System Monitors - Service Tips - OBD II (01-9-7)
- Lean DRIVEABILITY Symptoms: MAF Sensor Contamination (98-23-10)
- 4.0L With M/T - Stalls On DECEL When Engine Is Cold (98-6-10)
- 4.0L - Stalls On DECEL When Clutch Is Disengaged (96-21-9)
- Exhaust System Noise - Loose Muffler/Catalyst Shield (98-6-4)
- Exterior Body Panels
- Exterior Lights
- Frames, Subframes & Crossmembers
- Front Suspension
- Fuel System
- Whining/Buzzing - Comes Through Speakers Of Entertainment Or Two-Way Radio (02-16-4)
- DRIVEABILITY - Ho2S, Catalyst & Fuel System Monitors - Service Tips - OBD II (01-9-7)
- 4.0L UHV - Mil On - DTC P0420 Stored In Memory (00-26-4)
- Accelerator Pedal Bracket - Cracks At Dash Panel (00-24-3)
- Mil Lit - DTC P0171/P0174/P1131/P1151 In Memory (99-10-4)
- Volatility Related DRIVEABILITY Concerns Service Tip (98-26-2)
- Lean DRIVEABILITY Symptoms: MAF Sensor Contamination (98-23-10)
- Fuel Injector - Non Warranty Reimbursement Testing (98-9-9)
- 4.0L With M/T - Stalls On DECEL When Engine Is Cold (98-6-10)
- 4.0L/5.0L - Mil Lit/DTC P0133 & P0153 In Memory (97-15-22)
- Long Crank/Stall - Sticking Idle Air Control Valve (97-9-5)
- Mass Air Flow Sensor Replacement As An Assembly (96-22-5)
- 4.0L - Stalls On DECEL When Clutch Is Disengaged (96-21-9)
- CALIFORNIA Reformulated Gasoline - Service Tip (96-10-7)
- Mil Illuminated/Code 0446 Stored In Memory (96-7-6)
- Fuses & Circuit Breakers
- Gauges & Instrument Panels
- Headlights
- HVAC Control Systems
- Climate Control - Repeat Heater Core Failure (01-15-6)
- Climate Control - EATC - Blower Motor Control Service Tips (00-21-3)
- A/C - Burning Odor/Rustling Noise When Blower Is On (99-20-6)
- Erratic/Insufficient Temperature Control (99-8-8)
- 4.0L OHV - Temp Gauge Fluctuation/Cooling SYS. Noise (99-7-2)
- A/C Musty & Mildew Type Odors - New A/C DISODORIZER (98-2-7)
- A/C - Water Drips On Floor From Evaporator (98-18-14)
- Filtering Refrigerant After Compressor Replacement (98-12-5)
- Identification Of Non-Ford Approved Refrigerants (99-19-6)
- R-134A Tracer Dye In A/C System - 3 O-Ring Couplers (97-3-5)
- Discharge Air Temp Does Not Change When Moving Lever (97-24-25)
- On-Vehicle Pressure Test Required For Warranty Claim (97-19-11)
- A/C Refrigerant Oil Refill Capacity Chart (97-15-5)
- A/C Compressor Failure Due To Insufficient Oil (97-10-5)
- Air Conditioning - O-Ring Availability/Applications (96-20-7)
- New Thicker O-Rings For Spring Lock Fittings (96-20-8)
- A/C System Service - List Of Bulletins To Reference (96-15-6)
- R-134A Tracer Dye Installed In The A/C System - Tip (95-21-4)
- Ford Approved Flushing Procedures For A/C System (95-8-1)
- Ignition Switch/Steering Lock
- Ignition System
- Infotainment
- Interior/Exterior Trim
- Interior Trim - Door Trim Panel Replacement (99-8-15)
- WINDNOISE Around Side Doors (99-6-5)
- Cd Player Skips - High Series Console Vibrates (97-5-14)
- Frame - Rivet Replacement With Bolts - Service Tips (97-4-7)
- Front Bumper - Premature Wear/Chrome Cracking (96-17-16)
- Power Seat Switch Button Comes Off (98-20-19)
- Interior/Illumination Lights
- Locking Hubs
- Clunking When Rocking Steering Wheel Side-To-Side (98-14-5)
- Shudder Or Binding In Tight Turns In 4X4 Auto Mode (97-21-15)
- 5.0L - Vibration In Floor Pan At Wide Open Throttle (96-24-16)
- Clicking Noise Heard When Turning Steering Wheel (96-23-1)
- 5.0L - Vibration At Wide Open Throttle (96-17-21)
- Noise Heard Through Steering Column When Maneuvering (96-14-13)
- Traction-LOK Differential - Chatter On Tight Turns (96-12-9)
- Lubrication System
- Engine - Engine Oil System Priming Procedures - Service Tips (01-24-6)
- Motor Oil - Sae Viscosity Grade Recommendation (99-8-16)
- Leaks Oil - New Silicone Gasket & Sealant (98-7-4)
- 4.0L - Water Pump Thumps/Temp Gauge Fluctuates (97-18-9)
- 4.0L - Coolant Leaking From Engine Block Heater (97-17-22)
- 3.0L.4.0L - Coolant Leak From Radiator In Cold Temps (96-12-17)
- Manual Steering
- Manual Trans
- MERCON ATF Is Being Replaced By MERCON V As A Service Fluid For Some Manual Transmissions (06-26-1)
- Noise/Vibration/Harshness Diagnostic Procedure (99-11-1)
- 4.0L - Transfer Case Binding/Shudder On Tight Turns (97-3-14)
- Shudder Or Binding In Tight Turns In 4X4 Auto Mode (97-21-15)
- 5.0L - Vibration In Floor Pan At Wide Open Throttle (96-24-16)
- 5.0L - Vibration At Wide Open Throttle (96-17-21)
- Traction-LOK Differential - Chatter On Tight Turns (96-12-9)
- Mechanical
- Hydraulic Versus Mechanical TENSIONERS (TT001-13)
- Surge/Rolling Idle - Gear Driven Synchronizers Incorrect Installation (02-22-1)
- 4.0L - No Crank/Noise During Cranking - Possible Cracked FLEXPLATE (02-14-2)
- Engine - Engine Oil System Priming Procedures - Service Tips (01-24-6)
- Engine 4.0L OHV - Carbon Knock On Acceleration (01-19-7)
- 4.0L UHV - Mil On - DTC P0420 Stored In Memory (00-26-4)
- 5.0L - Rubbing From Rear During Right Turns (00-8-3)
- Noise/Vibration/Harshness Diagnostic Procedure (99-11-1)
- Mil Lit - DTC P0171/P0174/P1131/P1151 In Memory (99-10-4)
- 4.0L OHV - Temp Gauge Fluctuation/Cooling SYS. Noise (99-7-2)
- Lean DRIVEABILITY Symptoms: MAF Sensor Contamination (98-23-10)
- Leaks Oil - New Silicone Gasket & Sealant (98-7-4)
- 4.0L With M/T - Stalls On DECEL When Engine Is Cold (98-6-10)
- 4.0L - Water Pump Thumps/Temp Gauge Fluctuates (97-18-9)
- 4.0L - Coolant Leaking From Engine Block Heater (97-17-22)
- 4.0L/5.0L - Mil Lit/DTC P0133 & P0153 In Memory (97-15-22)
- Long Crank/Stall - Sticking Idle Air Control Valve (97-9-5)
- Fuel Economy - Customer Expectations (99-26-9)
- 4.0L - Torque-To-YEILD Crankshaft Damper Bolt (96-26-19)
- 4.0L - New Torque-To-Yield Connecting Rod Fasteners (96-25-24)
- 4.0L - Stalls On DECEL When Clutch Is Disengaged (96-21-9)
- 3.0L.4.0L - Coolant Leak From Radiator In Cold Temps (96-12-17)
- Mil Illuminated/Code 0446 Stored In Memory (96-7-6)
- Mechanical - Hydraulic
- Noise/Vibration/Harshness Diagnostic Procedure (99-11-1)
- Brakes - Elimination Of Sanding Rotors & Drums (98-5A-11)
- Brakes - Hub-Mount Brake Rotor Machining Equipment (98-5A-5)
- Silicone Brake Caliper Grease Requirement (98-5A-13)
- Wheels - Proper Lug Torque Procedures - Service Tip (98-5A-4)
- Guidelines For Brake Vibration Repair & Replacement (99-19-4)
- Memory Modules
- Mirrors
- Overdrive Unit
- Paint & Coatings
- Passive Restraints
- Rear Suspension
- Seats
- Starter
- Steering Column
- Steering Control Systems
- Steering Gear
- Steering Linkage
- Sun Roof/T-Top/Convertible Top
- System
- Surge/Rolling Idle - Gear Driven Synchronizers Incorrect Installation (02-22-1)
- Whining/Buzzing - Comes Through Speakers Of Entertainment Or Two-Way Radio (02-16-4)
- Engine 4.0L OHV - Carbon Knock On Acceleration (01-19-7)
- DRIVEABILITY - Ho2S, Catalyst & Fuel System Monitors - Service Tips - OBD II (01-9-7)
- 4.0L UHV - Mil On - DTC P0420 Stored In Memory (00-26-4)
- Accelerator Pedal Bracket - Cracks At Dash Panel (00-24-3)
- Fuel Pump Whine/Buzz Noise In Radio Speakers (99-12-9)
- Mil Lit - DTC P0171/P0174/P1131/P1151 In Memory (99-10-4)
- Reprogramming Pcm Out Of Vehicle - EEC V Only (99-4-3)
- Mil On /DTC P0442 & P0455 - No DRIVEABILITY Concerns (99-23-4)
- Volatility Related DRIVEABILITY Concerns Service Tip (98-26-2)
- Lean DRIVEABILITY Symptoms: MAF Sensor Contamination (98-23-10)
- Evaporative Emission Canister Components Available (98-15-12)
- Fuel Injector - Non Warranty Reimbursement Testing (98-9-9)
- Leaks Oil - New Silicone Gasket & Sealant (98-7-4)
- 4.0L With M/T - Stalls On DECEL When Engine Is Cold (98-6-10)
- Delta Pressure Feedback EGR - Diagnostic Tips (97-22-1)
- Evaporative Emissions - Workshop Manual Attachment (97-19A)
- 4.0L - Water Pump Thumps/Temp Gauge Fluctuates (97-18-9)
- 4.0L/5.0L - Mil Lit/DTC P0133 & P0153 In Memory (97-15-22)
- Long Crank/Stall - Sticking Idle Air Control Valve (97-9-5)
- Powertrain Control Module Reprogram - Service Tip (97-9-8)
- Mil On/DTC P0300 Thru P0308/No DRIVEABILITY Concerns (97-8-6)
- Fuel Economy - Customer Expectations (99-26-9)
- Mass Air Flow Sensor Replacement As An Assembly (96-22-5)
- 4.0L - Stalls On DECEL When Clutch Is Disengaged (96-21-9)
- CALIFORNIA Reformulated Gasoline - Service Tip (96-10-7)
- NGS Tester Displays Incorrect Info. During Test (96-10-6)
- Mil Illuminated/Code 0446 Stored In Memory (96-7-6)
- Exhaust System Noise - Loose Muffler/Catalyst Shield (98-6-4)
- Towing
- Transfer Case
- Transfer Case - Water Injection Through Vent Tube (98-11-11)
- 4.0L - Transfer Case Binding/Shudder On Tight Turns (97-3-14)
- Shudder Or Binding In Tight Turns In 4X4 Auto Mode (97-21-15)
- Low Trans Fluid Level &/Or Shift/Engagement Concerns (97-12-13)
- 5.0L - Vibration In Floor Pan At Wide Open Throttle (96-24-16)
- 5.0L - Vibration At Wide Open Throttle (96-17-21)
- Traction-LOK Differential - Chatter On Tight Turns (96-12-9)
- Transmission Control Systems
- Inadvertent Disabling Of Brake Shift Interlock (99-13-9)
- 4R70W - Delayed Or No 2-3 Upshift - FQR Trans. Only (99-9-6)
- Clutch Hard To Disengage - Slave Cylinder Wear-Out (97-22-17)
- Torque Converter Slip/DTC 628 Or P0741 In Memory (97-22-4)
- Shudder Or Binding In Tight Turns In 4X4 Auto Mode (97-21-15)
- O/D OFFLAMP Flashing - DTCS 645-648 / P0731-P0734 (97-17-24)
- Powertrain Control Module Reprogram - Service Tip (97-9-8)
- 5.0L - Vibration At Wide Open Throttle (96-17-21)
- 4R44E/4R55E Internal Wiring Harness & Fluid Pan Rev. (96-7-26)
- A4LD/4R44E/4R55E - Air Pressure Test Plates (95-19-13)
- Vacuum Pumps/Lines/Tanks/Water Trap
- Warning Systems
- Wheels & Tire System
- Steering Drift/Pull - Ride Height Setting Procedure (98-3-11)
- Clunking When Rocking Steering Wheel Side-To-Side (98-14-5)
- Wheels - Proper Lug Torque Procedures - Service Tip (98-5A-4)
- Tire Company Phone Numbers For Customer Assistance (98-5-2)
- Clicking Noise Heard When Turning Steering Wheel (96-23-1)
- Noise Heard Through Steering Column When Maneuvering (96-14-13)
- Window Motors & Regulators
- Wiper/Washer Systems
- Wiring System (Data Link Connectors, Pwr Dist., Grnd Dist.)
- Wiring - Wire Harness Terminal Repair Kit (99-6-3)
- Erratic/Insufficient Temperature Control (99-8-8)
- Electrical - New Terminal Grease For Service (98-24-6)
- Lamp Outage Module Housing Melted - Trailer Wiring (98-1-26)
- Lamp Outage Module Overheating - Trailer Wiring (98-1-24)
- 4.0L - Water Pump Thumps/Temp Gauge Fluctuates (97-18-9)
- Electrical Diode Identification And Replacements (96-24-6)
- Compass Erratic - Map Lamp Erratic/Burnt Out (96-8-15)