Technical Service Bulletins
- A/C Compressor
- Accessories Control Systems
- Anti-Theft Systems
- Remote Keyless Entry (RKE) - Service Tips (03-18-1)
- Interior Trim - Door Trim Panel Replacement (99-8-15)
- Rear Hatch - Doesn't Unlock/Alarm Sounds When Opened (98-25-17)
- Discharged Battery - Cooling Fan Not Turning Off (98-13-8)
- Fuel Gauge Erratic Operation/Fuel Tank Hard To Fill (98-13-9)
- Remote Keyless Entry Diagnostic Service Tips (97-24-13)
- Remote Anti-Theft Personality Transmitter Reprogram (97-11-5)
- Automatic Trans
- MERCON ATF Is Being Replaced By MERCON V ATF As A Service Fluid (06-14-4)
- New Transmission Cooler Flusher - Service Tips (03-14-8)
- Transmission Flush/Fill Tool Available From Rotunda (99-15-2)
- Noise/Vibration/Harshness Diagnostic Procedure (99-11-1)
- Transaxle - Erratic Shift With DTC P0712 (98-21-13)
- Flushing Transmission Oil Cooler & Lines (98-13-12)
- Transmission Fluid Usage Chart (98-8-8)
- Auxiliary Emission Control Systems
- General Pcm Programming Procedures (04-24-14)
- Mil With DTC'S P0442, P0455, P0456, P0457, P1442 Or Check Fuel Cap Lamp With DTC P0457 (03-9-8)
- DRIVEABILITY - Ho2S, Catalyst & Fuel System Monitors - Service Tips - OBD II (01-9-7)
- 2.0L - DTC P1380/1381/1383 - No DRIVEABILITY Concern (00-3-7)
- 2.0L - Stall After Cold Start When Shifting ATX TRAN (99-12-3)
- Reprogramming Pcm Out Of Vehicle - EEC V Only (99-4-3)
- Mil On /DTC P0442 & P0455 - No DRIVEABILITY Concerns (99-23-4)
- Lean DRIVEABILITY Symptoms: MAF Sensor Contamination (98-23-10)
- Evaporative Emission Canister Components Available (98-15-12)
- 2.0L ZETEC - Stalls/Lacks Power After Deceleration (98-13-6)
- Discharged Battery - Cooling Fan Not Turning Off (98-13-8)
- 2.0L SPI - Oil Leak From Dipstick Tube/PCV FREEZEING (98-10-5)
- 2.0L SPI - Hard Start/Long Crank Time (97-21-5)
- Evaporative Emissions - Workshop Manual Attachment (97-19A)
- 2.0L 4V - Hesitation During A/C Compressor Cycling (98-20-16)
- Exhaust System Noise - Loose Muffler/Catalyst Shield (98-6-4)
- Blowers, Superchargers & Turbochargers
- Body Interior
- Communication Devices
- Cooling System (Mechanical)
- Ford Motor Company Position On Engine Coolant Made From Propylene Glycol (96-16-4)
- Lean DRIVEABILITY Symptoms: MAF Sensor Contamination (98-23-10)
- 2.0L ZETEC - Stalls/Lacks Power After Deceleration (98-13-6)
- 2.0L SPI - Oil Leak From Dipstick Tube/PCV FREEZEING (98-10-5)
- 2.0L - Coolant Loss - Block Heater Detachment (98-8-6)
- Leaks Oil - New Silicone Gasket & Sealant (98-7-4)
- 2.0L SPI - Hard Start/Long Crank Time (97-21-5)
- 2.0L 4V - Hesitation During A/C Compressor Cycling (98-20-16)
- Cruise Control Systems
- Engine Control Systems
- General Pcm Programming Procedures (04-24-14)
- 2.0L SPI - Rough Idle, Low Power And/Or Stall At Idle With DTCS P0300-P0304 (04-9-1)
- Mil With DTC'S P0442, P0455, P0456, P0457, P1442 Or Check Fuel Cap Lamp With DTC P0457 (03-9-8)
- 2.0L SPI Or ZETEC - Idle Vibration (99-6-9)
- 2.0L ZETEC - Mil - DTCS P0340, P1380, P1381, Or P1383 In Memory (99-13-8)
- DRIVEABILITY - Ho2S, Catalyst & Fuel System Monitors - Service Tips - OBD II (01-9-7)
- 2.0L - Stall After Cold Start When Shifting ATX TRAN (99-12-3)
- Fuel Pump Whine/Buzz Noise In Radio Speakers (99-12-9)
- Reprogramming Pcm Out Of Vehicle - EEC V Only (99-4-3)
- Mil On /DTC P0442 & P0455 - No DRIVEABILITY Concerns (99-23-4)
- Volatility Related DRIVEABILITY Concerns Service Tip (98-26-2)
- Lean DRIVEABILITY Symptoms: MAF Sensor Contamination (98-23-10)
- 2.0L ZETEC - Stalls/Lacks Power After Deceleration (98-13-6)
- Discharged Battery - Cooling Fan Not Turning Off (98-13-8)
- 2.0L SPI - Hard Start/Long Crank Time (97-21-5)
- 2.0L 4V - Hesitation During A/C Compressor Cycling (98-20-16)
- Entertainment Systems
- Exhaust
- DRIVEABILITY - Ho2S, Catalyst & Fuel System Monitors - Service Tips - OBD II (01-9-7)
- 2.0L - Stall After Cold Start When Shifting ATX TRAN (99-12-3)
- Lean DRIVEABILITY Symptoms: MAF Sensor Contamination (98-23-10)
- 2.0L ZETEC - Stalls/Lacks Power After Deceleration (98-13-6)
- 2.0L 4V - Hesitation During A/C Compressor Cycling (98-20-16)
- Exhaust System Noise - Loose Muffler/Catalyst Shield (98-6-4)
- Noise - Rattling/Squeaking - Summary Of Concerns (98-20-17)
- Exterior Body Panels
- Mil With DTC'S P0442, P0455, P0456, P0457, P1442 Or Check Fuel Cap Lamp With DTC P0457 (03-9-8)
- Water Leaks - Windshield Sealing - Service Tip (99-2-3)
- Fuel Gauge Erratic Operation/Fuel Tank Hard To Fill (98-13-9)
- WINDNOISE Heard Around Outside Rear View Mirrors (98-4-2)
- Adhesives Not Recommended For Body Panel Repairs (98-20-3)
- Exterior Lights
- Frames, Subframes & Crossmembers
- Front Suspension
- Fuel System
- 2.0L SPI - Rough Idle, Low Power And/Or Stall At Idle With DTCS P0300-P0304 (04-9-1)
- Mil With DTC'S P0442, P0455, P0456, P0457, P1442 Or Check Fuel Cap Lamp With DTC P0457 (03-9-8)
- DRIVEABILITY - Ho2S, Catalyst & Fuel System Monitors - Service Tips - OBD II (01-9-7)
- 2.0L - Stall After Cold Start When Shifting ATX TRAN (99-12-3)
- Volatility Related DRIVEABILITY Concerns Service Tip (98-26-2)
- Lean DRIVEABILITY Symptoms: MAF Sensor Contamination (98-23-10)
- 2.0L ZETEC - Stalls/Lacks Power After Deceleration (98-13-6)
- Discharged Battery - Cooling Fan Not Turning Off (98-13-8)
- Fuel Injector - Non Warranty Reimbursement Testing (98-9-9)
- 2.0L SPI - Hard Start/Long Crank Time (97-21-5)
- 2.0L 4V - Hesitation During A/C Compressor Cycling (98-20-16)
- Fuses & Circuit Breakers
- Wiring - Wire Harness Terminal Repair Kit (99-6-3)
- Rear Hatch - Doesn't Unlock/Alarm Sounds When Opened (98-25-17)
- Electrical - New Terminal Grease For Service (98-24-6)
- Discharged Battery - Cooling Fan Not Turning Off (98-13-8)
- Dome Lamp Inoperative/Intermittent Operation (98-1-9)
- 2.0L SPI - Hard Start/Long Crank Time (97-21-5)
- Gauges & Instrument Panels
- Headlights
- HVAC Control Systems
- Climate Control - A/C Service Tech Tips (02-20-8)
- Air Conditioning - Musty And Mildew Type Odors - Service Procedure (99-19-5)
- Climate Control - Repeat Heater Core Failure (01-15-6)
- Filtering Refrigerant After Compressor Replacement (98-12-5)
- Identification Of Non-Ford Approved Refrigerants (99-19-6)
- On-Vehicle Pressure Test Required For Warranty Claim (97-19-11)
- A/C Refrigerant Oil Refill Capacity Chart (97-15-5)
- 2.0L 4V - Hesitation During A/C Compressor Cycling (98-20-16)
- Identification
- Ignition Switch/Steering Lock
- Ignition System
- 2.0L - Stall After Cold Start When Shifting ATX TRAN (99-12-3)
- Lean DRIVEABILITY Symptoms: MAF Sensor Contamination (98-23-10)
- 2.0L ZETEC - Stalls/Lacks Power After Deceleration (98-13-6)
- Discharged Battery - Cooling Fan Not Turning Off (98-13-8)
- 2.0L SPI - Hard Start/Long Crank Time (97-21-5)
- Fuel Economy - Customer Expectations (99-26-9)
- 2.0L 4V - Hesitation During A/C Compressor Cycling (98-20-16)
- Infotainment
- Interior/Exterior Trim
- Interior Trim - Door Trim Panel Replacement (99-8-15)
- WINDNOISE Around Side Doors (99-6-5)
- Interior Trim - Repairs To Vinyl Covered Surfaces (98-3-1)
- Door Trim Panel Damaged From Seat Belt Tongue (98-9-1)
- WINDNOISE Heard Around Outside Rear View Mirrors (98-4-2)
- Foam Tape Visible At WIMDSHIELD & Instrument Panel (98-20-4)
- Noise - Rattling/Squeaking - Summary Of Concerns (98-20-17)
- Interior/Illumination Lights
- Lubrication System
- Engine Oil - Recommended Applications For Sae 5W-20 And Sae 5W-30 Motor Oils (02-1-9)
- Engine - Engine Oil System Priming Procedures - Service Tips (01-24-6)
- Motor Oil - Sae Viscosity Grade Recommendation (99-8-16)
- 2.0L SPI - Oil Leak From Dipstick Tube/PCV FREEZEING (98-10-5)
- Leaks Oil - New Silicone Gasket & Sealant (98-7-4)
- Manual Steering
- Manual Trans
- Mechanical
- Hydraulic Versus Mechanical TENSIONERS (TT001-13)
- 2.0L SPI - Rough Idle, Low Power And/Or Stall At Idle With DTCS P0300-P0304 (04-9-1)
- 2.0L SPI Or ZETEC - Idle Vibration (99-6-9)
- 2.0L ZETEC - Mil - DTCS P0340, P1380, P1381, Or P1383 In Memory (99-13-8)
- Engine - Straightedge Procedure For Checking Cylinder Head & Block Flatness (02-21-13)
- New Gasket Remover/Cleaner Service Tips For Aluminum Heads & Blocks (02-11-4)
- Machining Of Aluminum Cylinder Heads Or Blocks - Warranty Information (02-2-3)
- Engine - Approved Head Gasket Replacement Service Procedures (02-1-4)
- Engine Oil - Recommended Applications For Sae 5W-20 And Sae 5W-30 Motor Oils (02-1-9)
- Engine - Engine Oil System Priming Procedures - Service Tips (01-24-6)
- DRIVEABILITY - Detecting Vacuum Leaks - Using The Rotunda VACUTEC 522 Smoke Leak Detector Machine (01-20-5)
- 2.0L - Timing Belt & TENSIONER Setup Procedure (99-25-4)
- 2.0L - Stall After Cold Start When Shifting ATX TRAN (99-12-3)
- Noise/Vibration/Harshness Diagnostic Procedure (99-11-1)
- Lean DRIVEABILITY Symptoms: MAF Sensor Contamination (98-23-10)
- 2.0L ZETEC - Stalls/Lacks Power After Deceleration (98-13-6)
- Discharged Battery - Cooling Fan Not Turning Off (98-13-8)
- 2.0L SPI - Oil Leak From Dipstick Tube/PCV FREEZEING (98-10-5)
- Leaks Oil - New Silicone Gasket & Sealant (98-7-4)
- 2.0L SPI - Hard Start/Long Crank Time (97-21-5)
- Fuel Economy - Customer Expectations (99-26-9)
- 2.0L 4V - Hesitation During A/C Compressor Cycling (98-20-16)
- Mechanical - Hydraulic
- Brakes Grind/PU Ll/Uneven Wear: Vehicles In Rust Belt (00-6-9)
- Brakes Grinding/Roughness After New Pad Installation (99-25-9)
- Noise/Vibration/Harshness Diagnostic Procedure (99-11-1)
- Clicking From Brakes After Vehicle Direction Change (99-8-10)
- Brakes - Hub-Mount Brake Rotor Machining Equipment (98-5A-5)
- Wheels - Proper Lug Torque Procedures - Service Tip (98-5A-4)
- Brake & Rotor Service Tips (97-19-4)
- Guidelines For Brake Vibration Repair & Replacement (99-19-4)
- Noise - Rattling/Squeaking - Summary Of Concerns (98-20-17)
- Memory Modules
- Mirrors
- Overdrive Unit
- Paint & Coatings
- Water Leaks - Windshield Sealing - Service Tip (99-2-3)
- Paint Surface Defect Removal Without Repainting (98-3-3)
- Worldwide Recommended Paint Materials (98-9-3)
- Anti-Chip Stone Abrasion Undercoat - Service Tip (98-4-4)
- Paint - "RAPGARD" Paint Protection - Service Tip (97-9-1)
- Adhesives Not Recommended For Body Panel Repairs (98-20-3)
- Passive Restraints
- Rear Suspension
- Restraints Control Systems
- Seats
- Starter
- Steering Column Switches
- Steering Control Systems
- Steering Gear
- Sun Roof/T-Top/Convertible Top
- System
- General Pcm Programming Procedures (04-24-14)
- 2.0L SPI - Rough Idle, Low Power And/Or Stall At Idle With DTCS P0300-P0304 (04-9-1)
- Mil With DTC'S P0442, P0455, P0456, P0457, P1442 Or Check Fuel Cap Lamp With DTC P0457 (03-9-8)
- 2.0L SPI Or ZETEC - Idle Vibration (99-6-9)
- 2.0L ZETEC - Mil - DTCS P0340, P1380, P1381, Or P1383 In Memory (99-13-8)
- Engine - Approved Head Gasket Replacement Service Procedures (02-1-4)
- DRIVEABILITY - Detecting Vacuum Leaks - Using The Rotunda VACUTEC 522 Smoke Leak Detector Machine (01-20-5)
- DRIVEABILITY - Ho2S, Catalyst & Fuel System Monitors - Service Tips - OBD II (01-9-7)
- 2.0L - DTC P1380/1381/1383 - No DRIVEABILITY Concern (00-3-7)
- 2.0L - Stall After Cold Start When Shifting ATX TRAN (99-12-3)
- Fuel Pump Whine/Buzz Noise In Radio Speakers (99-12-9)
- Reprogramming Pcm Out Of Vehicle - EEC V Only (99-4-3)
- Mil On /DTC P0442 & P0455 - No DRIVEABILITY Concerns (99-23-4)
- Volatility Related DRIVEABILITY Concerns Service Tip (98-26-2)
- Lean DRIVEABILITY Symptoms: MAF Sensor Contamination (98-23-10)
- Evaporative Emission Canister Components Available (98-15-12)
- 2.0L ZETEC - Stalls/Lacks Power After Deceleration (98-13-6)
- Discharged Battery - Cooling Fan Not Turning Off (98-13-8)
- 2.0L SPI - Oil Leak From Dipstick Tube/PCV FREEZEING (98-10-5)
- Fuel Injector - Non Warranty Reimbursement Testing (98-9-9)
- Leaks Oil - New Silicone Gasket & Sealant (98-7-4)
- 2.0L SPI - Hard Start/Long Crank Time (97-21-5)
- Evaporative Emissions - Workshop Manual Attachment (97-19A)
- Fuel Economy - Customer Expectations (99-26-9)
- 2.0L 4V - Hesitation During A/C Compressor Cycling (98-20-16)
- Exhaust System Noise - Loose Muffler/Catalyst Shield (98-6-4)
- Towing
- Transmission Control Systems
- Vacuum Pumps/Lines/Tanks/Water Trap
- Warning Systems
- Wheels & Tire System
- Window Motors & Regulators
- Wiper/Washer Systems
- Wiring System (Data Link Connectors, Pwr Dist., Grnd Dist.)
- Wiring - Wire Harness Terminal Repair Kit (99-6-3)
- Rear Hatch - Doesn't Unlock/Alarm Sounds When Opened (98-25-17)
- Electrical - New Terminal Grease For Service (98-24-6)
- Discharged Battery - Cooling Fan Not Turning Off (98-13-8)
- Fuel Gauge Erratic Operation/Fuel Tank Hard To Fill (98-13-9)
- Dome Lamp Inoperative/Intermittent Operation (98-1-9)
- 2.0L SPI - Hard Start/Long Crank Time (97-21-5)