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Oil Pan: Installation

WARNING: This page is about a different car, the 2005 Mercury Montego, 2005 Ford Freestyle, and 2005 Ford Five Hundred. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths.
  1. Use a plastic scraping tool to remove all traces of the oil pan gasket.
    • Clean all surfaces with metal surface cleaner.
  2. NOTE: The oil pan must be installed and the bolts tightened within 4 minutes of sealant application.
    Fig 1: Applying Diameter Dot Of Silicone Sealant To Areas
    G03990183Courtesy of FORD MOTOR CO.
  3. Apply a 10 mm (0.39 in) diameter dot of silicone sealant to the areas indicated.
  4. Position the oil pan and a new gasket, and loosely install the bolts and stud bolts.
  5. Install the oil pan-to-transaxle bolts.
    • Tighten to 40 Nm (30 lb-ft).
  6. Tighten the oil pan-to-engine bolts in the sequence shown to 25 Nm (18 lb-ft).
    Fig 2: Tightening Oil Pan-To-Engine Bolts
    G03990184Courtesy of FORD MOTOR CO.
  7. Install the oil filter adapter-to-oil pan bolt.
    • Tighten to 40 Nm (30 lb-ft) and then rotate 90 degrees.
  8. Install a new oil filter.
    • Tighten to 16 Nm (12 lb-ft).
  9. Install the front catalytic converter bracket and the 2 bolts.
    • Tighten to 40 Nm (30 lb-ft).
      Fig 3: Installing Front Catalytic Converter Bracket And Bolts
      G03990182Courtesy of FORD MOTOR CO.
  10. Install the front catalytic converter. For additional information, refer to EXHAUST SYSTEM .
  11. Fill the engine with clean engine oil.