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Piston - Selection

WARNING: This page is about a different car, the 2002 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: The cylinder bore must be within the specifications for taper and out-of-round before fitting a piston.
  1. Select a piston size based on the cylinder bore.
    Fig 1: Identifying Cylinder Bore
    G03429550Courtesy of FORD MOTOR CO.
  2. NOTE: For precision fit, new pistons are divided into 3 categories (grade sizes). A paint spot on the new pistons indicates the grade size. Choose the piston with the correct paint color after measuring the cylinder bore diameter.
    Fig 2: Identifying Piston With Paint Color
    G03429551Courtesy of FORD MOTOR CO.
  3. Choose the piston with the correct paint color. For 2.0L Zetec engine procedure see appropriate section in ENGINE - 2.0L ZETEC . For 3.0L (4V) engine procedure see appropriate section in ENGINE - 3.0L (4V) .