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Spark Plug - Inspection

WARNING: This page is about a different car, the 2004 Mercury Monterey and 2004 Ford Freestar. However, it is still accessible from the selected car via links, so may be relevant.
  1. Inspect the spark plug for a bridged gap.
    • Check for deposit build-up closing the gap between the electrodes. Deposits are caused by oil or carbon fouling.
    • Clean the spark plug.
    Fig 1: Spark Plug Inspection - Bridged Gap
    G03243786Courtesy of FORD MOTOR CO.
  2. Check for oil fouling.
    • Check for wet, black deposits on the insulator shell bore electrodes, caused by excessive oil entering the combustion chamber through worn rings and pistons, excessive valve-to-guide clearance or worn or loose bearings.
    • Correct the oil leak concern.
    • Install a new spark plug.
    Fig 2: Spark Plug Inspection - Oil Fouling
    G03243787Courtesy of FORD MOTOR CO.
  3. Inspect for carbon fouling. Look for black, dry, fluffy carbon deposits on the insulator tips, exposed shell surfaces and electrodes, caused by a spark plug with an incorrect heat range, dirty air cleaner, too rich a fuel mixture or excessive idling.
    • Clean the spark plug.
    Fig 3: Spark Plug Inspection - Carbon Fouling
    G03243788Courtesy of FORD MOTOR CO.
  4. Inspect for normal burning.
    • Check for light tan or gray deposits on the firing tip.
    Fig 4: Spark Plug Inspection - Normal Burning
    G03243789Courtesy of FORD MOTOR CO.
  5. Inspect for pre-ignition, identified by melted electrodes and a possibly damaged insulator. Metallic deposits on the insulator indicate engine damage. This may be caused by incorrect ignition timing, wrong type of fuel or the unauthorized installation of a heli-coil insert in place of the spark plug threads.
    • Install a new spark plug.
    Fig 5: Spark Plug Inspection - Pre-Ignition
    G03243790Courtesy of FORD MOTOR CO.
  6. Inspect for overheating, identified by a white or light gray spots and with bluish-burnt appearance of electrodes. This is caused by engine overheating, wrong type of fuel, loose spark plugs, spark plugs with an incorrect heat range, low fuel pump pressure or incorrect ignition timing.
    • Install a new spark plug.
    Fig 6: Spark Plug Inspection - Overheating
    G03243791Courtesy of FORD MOTOR CO.
  7. Inspect for fused deposits, identified by melted or spotty deposits resembling bubbles or blisters.

These are caused by sudden acceleration.

Fig 7: Inspecting For Fused Deposits
G03243792Courtesy of FORD MOTOR CO.