LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Ford >> 2000 >> Contour SVT >> Repair and Diagnosis >> External Pages >> Different car >> Section 530 (HVAC Control System) >> General Procedures >> Spring Lock Coupling >> Cleaning
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Spring Lock Coupling: Cleaning

WARNING: This page is about a different car, the 2004 Mercury Monterey and 2004 Ford Freestar. However, it is still accessible from the selected car via links, so may be relevant.
  1. Fabricate a cleaning tool from a 1/8-inch diameter brazing rod.
    Fig 1: Identifying Tool Specification
    G03245526Courtesy of FORD MOTOR CO.
  2. Cut an abrasive pad from maroon colored 3M Scotch Brite® with the dimensions corresponding to the coupling size.
    COUPLING SPECIFICATION

    Coupling Size Pad Size
    3/8 inch 25x50 mm (1x2 inch)
    1/2 inch 25x50 mm (1x2 inch)
    5/8 inch 25 x 76 mm (1x3 inch)
    3/4 inch 25x102 mm (1 x 4 inch)
  3. Assemble the pad to the tool.
    Fig 2: Assembling Pad To Tool
    G03245527Courtesy of FORD MOTOR CO.
  4. Coat the abrasive pad with mineral oil.
  5. Roll the pad on the tool and install it in a variable speed drill motor.
  6. CAUTION: Maintain low speed drill rotation when inserting or removing the cleaning tool to prevent axial scratches which may cause future leaks.
    Fig 3: Inserting Cleaning Tool
    G03245528Courtesy of FORD MOTOR CO.
  7. Polish for one minute at moderate speed (less than 1,500 rpm) or until the surface is clean and free of scratches or foreign material.
  8. Clean the fitting with a lint-free cloth.
  9. Inspect the surface for grooves or scratches. If grooves and scratches are still present, install a new component.
  10. Clean the O-ring seal grooves with a 300-mm (12-inch) length of natural fiber string.
    • Loop the string around the grooves and pull the string back and forth.
    Fig 4: Looping String Around Grooves
    G03245529Courtesy of FORD MOTOR CO.
  11. Remove any foreign material from the grooves with a lint-free cloth.