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Piston Inspection

WARNING: This page is about a different car, the 2004 Ford RV Cutaway, 2004 Ford Econoline, and 2004 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

SPECIAL TOOL(S) 

Fig 1: Identifying Special Tool
G02762561Courtesy of FORD MOTOR CO.
CAUTION: Do not use a caustic cleaning solution or a wire brush to clean the pistons or damage can occur.
  1. Clean and inspect the (1) ring lands, (2) skirts, (3) pin bosses, and the (4) tops of the pistons. If wear marks, scores or glazing is found on the piston skirt, check for a bent or twisted connecting rod.
    Fig 2: Inspecting Ring Lands, Skirts, Pin Bosses, And Tops Of Pistons
    G02762562Courtesy of FORD MOTOR CO.
  2. Use the Piston Ring Groove Scraper to clean the piston ring grooves.
    • Make sure the oil ring holes are clean.
    Fig 3: Cleaning Piston Ring Grooves Using Special Tool
    G02762563Courtesy of FORD MOTOR CO.