Symptom Chart

WARNING: This page is about a different car, the 2005 Ford RV Cutaway, 2005 Ford Econoline, 2005 Ford E450 Super Duty, and 2005 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

ENGINE SYMPTOM CHART

Condition	Possible Sources	Action
Difficult starting	Damaged ignition system.	Refer to appropriate ENGINE article for the procedure. Refer to INTRODUCTION - 6.0L DIESEL and/or INTRODUCTION - GASOLINE MODELS .
	Damaged fuel system.	Refer to appropriate ENGINE article for the procedure. Refer to INTRODUCTION - 6.0L DIESEL and/or INTRODUCTION - GASOLINE MODELS .
	Damaged starting system.	Refer to appropriate ENGINE article for the procedure. Refer to INTRODUCTION - 6.0L DIESEL and/or INTRODUCTION - GASOLINE MODELS .
	Damaged charging system/battery.	REFER to CHARGING SYSTEM - GENERAL INFORMATION .
	Burnt valve.	INSTALL a new valve.
	Worn piston.	INSTALL a new piston.
	Worn piston rings.	INSTALL new piston rings.
	Worn cylinder.	REPAIR or INSTALL a new cylinder block.
	Damaged head gasket.	INSTALL a new head gasket.
	Damaged cooling system.	Refer to appropriate ENGINE article for the procedure. Refer to INTRODUCTION - 6.0L DIESEL and/or INTRODUCTION - GASOLINE MODELS .
Poor idling	Vacuum leaks.	Refer to appropriate ENGINE article for the procedure. Refer to INTRODUCTION - 6.0L DIESEL and/or INTRODUCTION - GASOLINE MODELS .
	Malfunctioning or damaged ignition system.	Refer to appropriate ENGINE article for the procedure. Refer to INTRODUCTION - 6.0L DIESEL and/or INTRODUCTION - GASOLINE MODELS .
	Malfunctioning or damaged fuel system.	Refer to appropriate ENGINE article for the procedure. Refer to INTRODUCTION - 6.0L DIESEL and/or INTRODUCTION - GASOLINE MODELS .
	Damaged hydraulic lash adjuster.	INSTALL a new hydraulic lash adjuster.
	Incorrect valve-to-valve seat contact.	REPAIR or INSTALL a new valve or valve seat.
	Damaged head gasket.	INSTALL a new head gasket.
Abnormal combustion	Malfunctioning or damaged fuel system.	Refer to appropriate ENGINE article for the procedure. Refer to INTRODUCTION - 6.0L DIESEL and/or INTRODUCTION - GASOLINE MODELS .
	Malfunctioning or damaged ignition system.	Refer to appropriate ENGINE article for the procedure. Refer to INTRODUCTION - 6.0L DIESEL and/or INTRODUCTION - GASOLINE MODELS .
	Malfunctioning or damaged air intake system.	Refer to appropriate ENGINE article for the procedure. Refer to INTRODUCTION - 6.0L DIESEL and/or INTRODUCTION - GASOLINE MODELS .
	Damaged hydraulic lash adjuster.	INSTALL a new hydraulic lash adjuster.
	Burnt or sticking valve.	REPAIR or INSTALL a new valve.
	Weak or broken valve spring.	INSTALL a new valve spring.
	Carbon accumulation in combustion chamber.	ELIMINATE carbon buildup.
Excessive oil consumption	Leaking oil.	REPAIR oil leakage.
	Malfunctioning PCV system.	REPAIR or INSTALL new necessary components.
	Worn valve stem seal.	INSTALL a new valve stem seal.
	Worn valve stem or valve guide.	INSTALL a new valve and valve guide.
	Sticking piston rings.	REPAIR or INSTALL new piston rings.
	Worn piston ring groove.	INSTALL a new piston and piston pin.
	Worn piston or cylinder.	REPAIR or INSTALL a new piston or cylinder block.
Engine noise	Leaking exhaust system.	REPAIR exhaust leakage.
	Incorrect drive belt tension.	REFER to ACCESSORY DRIVE .
	Malfunctioning generator bearing.	Refer to appropriate Charging System article for the procedure.
	Malfunctioning coolant pump bearing.	REFER to ENGINE COOLING .
	Malfunctioning or damaged cooling system.	REFER to ENGINE COOLING .
	Malfunctioning or damaged fuel system.	Refer to appropriate ENGINE article for the procedure. Refer to INTRODUCTION - 6.0L DIESEL and/or INTRODUCTION - GASOLINE MODELS .
	Loose timing chain/belt.	ADJUST or INSTALL a new timing chain/belt.
	Damaged timing chain tensioner.	INSTALL a new timing chain tensioner.
	Excessive main bearing clearance.	CAUTION: Remove the cylinder heads before removing the crankshaft. Failure to do so can result in engine damage. INSTALL a new crankshaft main bearing.
	Seized or heat damaged crankshaft main bearing.	INSTALL a new crankshaft main bearing.
	Excessive crankshaft end play.	INSTALL a new thrust bearing or crankshaft.
	Excessive connecting rod bearing clearance.	INSTALL a new connecting rod bearing or connecting rod.
	Heat damaged connecting rod bearing.	INSTALL a new connecting rod bearing.
	Damaged connecting rod bushing.	INSTALL a new connecting rod bushing.
	Worn cylinder.	REPAIR or INSTALL a new cylinder block.
	Worn piston or piston pin.	INSTALL a new piston or piston pin.
	Damaged piston rings.	INSTALL new piston rings.
	Bent connecting rod.	INSTALL a new connecting rod.
	Malfunctioning hydraulic lash adjuster.	INSTALL a new hydraulic lash adjuster.
	Broken valve spring.	INSTALL a new valve spring.
	Excessive valve guide clearance.	ADJUST clearance or INSTALL a new valve guide or valve.
Insufficient power	Malfunctioning or damaged ignition system.	Refer to appropriate ENGINE article for the procedure. Refer to INTRODUCTION - 6.0L DIESEL and/or INTRODUCTION - GASOLINE MODELS .
	Malfunctioning or damaged fuel system.	Refer to appropriate ENGINE article for the procedure. Refer to INTRODUCTION - 6.0L DIESEL and/or INTRODUCTION - GASOLINE MODELS .
	Malfunctioning or damaged air intake system.	Refer to appropriate ENGINE article for the procedure. Refer to INTRODUCTION - 6.0L DIESEL and/or INTRODUCTION - GASOLINE MODELS .
	Damaged or plugged exhaust system.	INSPECT exhaust system.
	Incorrect tire size.	REFER to WHEELS & TIRES .
	Dragging brakes.	REFER to BRAKE SYSTEM-GENERAL INFORMATION .
	Slipping transmission.	Refer to approriate Transmission Article for the procedure.
	Malfunctioning hydraulic lash adjuster.	INSTALL a new hydraulic lash adjuster.
	Compression leakage at valve seat.	REPAIR or INSTALL a new valve, valve seat or cylinder head.
	Seized valve stem.	INSTALL a new valve.
	Weak or broken valve spring.	INSTALL a new valve spring.
	Worn or damaged camshaft.	INSTALL a new camshaft.
	Damaged head gasket.	INSTALL a new head gasket.
	Cracked or distorted cylinder head.	INSTALL a new cylinder head.
	Damaged, worn or sticking piston ring(s).	REPAIR or INSTALL a new piston ring(s).
	Worn or damaged piston.	INSTALL a new piston and piston pin.