LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Ford >> 2000 >> ZX2 Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 426 (Engine System-General Information) >> General Procedures >> Piston - Selection
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Piston - Selection

WARNING: This page is about a different car, the 2002 Ford Windstar. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: The cylinder bore must be within the specifications for taper and out -of-round before fitting a piston.
  1. Select a piston size based on the cylinder bore.
    Fig 1: Identifying Piston Size Based On Cylinder Bore
    G03424772Courtesy of FORD MOTOR CO.
  2. NOTE: For precision fit, new pistons are divided into three categories (grade sizes). A paint spot on the new pistons indicates the grade size.
    Fig 2: Identifying Piston With Correct Paint Color
    G03424773Courtesy of FORD MOTOR CO.
  3. Choose the piston with the correct paint color after measuring the cylinder bore diameter.