Special Tool(s)

WARNING: This page is about a different car, the 2002 Ford Windstar. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying Special Tool

Courtesy of FORD MOTOR CO.

Disconnect the battery ground cable.
Strip the wires.

Fig 2: Identifying Wires Striping Dimensions
Courtesy of FORD MOTOR CO.

NOTE: Use rosin core mildly activated (RMA) solder, not acid core solder.

Solder the wires.
1. Install the heat shrink tube.
2. Twist the wires together.
3. Solder the wires together.
  
  Fig 3: Soldering Wires
  Courtesy of FORD MOTOR CO.

NOTE: Wait for the solder to cool before moving the wires.

Fig 4: Bending Wires Back In A Straight Line

Courtesy of FORD MOTOR CO.

Bend the wires back in a straight line.
Position the (A) heat shrink tube over the (B) wire repair.
- Overlap the heat shrink tube on both wires.
  
  Fig 5: Overlapping Heat Shrink Tube On Both Wires
  Courtesy of FORD MOTOR CO.
Use the heat gun to heat the repaired area until adhesive flows out both ends of the heat shrink tube.

Fig 6: Identifying Repaired Area Heating Point
Courtesy of FORD MOTOR CO.
Reconnect the battery ground cable.