LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Ford >> 2000 >> ZX2 Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 510 (HVAC Control System) >> General Procedures >> Electronic Leak Detection
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Electronic Leak Detection

WARNING: This page is about a different car, the 2004 Mercury Monterey and 2004 Ford Freestar. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Special Tool
G03245550Courtesy of FORD MOTOR CO.
CAUTION: Good ventilation is necessary in the area where electronic A/C leak testing is to be carried out. If the surrounding air is contaminated with refrigerant gas, the leak detector will indicate this gas all the time. Odors from other chemicals such as antifreeze, diesel fuel, disc brake cleaner or other cleaning solvents can cause the same problem. Using a fan to ventilate the area to be tested before proceeding with the leak detection procedure is helpful in removing small traces of contamination from the air, but the fan should be turned off during actual testing.
    NOTE: The system pressure should be between 413-551 kPa (60-80 psi) at 24 °C (75°F) with the engine off.
    Fig 2: Testing For Leak
    G03245551Courtesy of FORD MOTOR CO.
  1. Leak test the refrigerant system using the Refrigerant Leak Detector. Follow the instructions included with the leak detector for handling and operation techniques.
  2. If a leak is found, recover the refrigerant. For additional information refer to AIR CONDITIONING (A/C) SYSTEM RECOVERY, EVACUATION AND CHARGING .
    • Repair the system.
    • Test the system for normal operation.
    • Fig 3: Finding A Leak
      G03245552Courtesy of FORD MOTOR CO.