Section 601 (Engine - 4.0L)
WARNING: This page is about a different car, the 2004 Mercury Mountaineer and 2004 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.
- Specifications
- Description And Operation
- Diagnosis And Testing
- General Procedures
- In-Vehicle Repair
- Accessory Drive Belt, Tensioner and Pulley
- Exhaust Gas Recirculation (EGR) Valve
- Positive Crankcase Ventilation (PCV) Valve
- Intake Manifold
- Valve Cover RH
- Valve Cover LH
- Crankshaft Pulley and Crankshaft Seal - Early Build
- Crankshaft Pulley and Crankshaft Seal - Late Build
- Cylinder Head
- Engine Front Cover
- Camshaft Drive Cassette, LH
- Hydraulic Chain Tensioner, LH
- Hydraulic Chain Tensioner, RH
- Camshaft, Valve Springs and Valve Seals - LH
- Notes
- Removal and Installation
- Item 2: Camshaft Roller Follower Removal Note
- Items 3, 4 and 5: Valve Spring Retainer Keys, Valve Spring Retainers and Valve Springs Removal Note
- Items 7-12: Camshaft Sprocket, Main Bearing Cap Mounting Bolts, Oil Supply Tube, Main Bearing Caps and Camshaft Removal Note
- Items 12-7: Camshaft, Main Bearing Caps, Oil Supply Tube, Main Bearing Cap Mounting Bolts, and Camshaft Sprocket Installation Note
- Item 6: Valve Seals Installation Note
- Items 5-3: Valve Spring, Valve Spring Retainers, and Valve Spring Retainer Keys Installation Note
- Item 2: Roller Follower Installation Note
- Camshaft, Valve Springs and Valve Seals - RH
- Notes
- Removal and Installation
- Item 2: Camshaft Roller Follower Removal Note
- Items 3, 4 and 5: Valve Spring Retainer Keys, Valve Spring Retainers and Valve Springs Removal Note
- Items 7-12: Camshaft Sprocket, Main Bearing Cap Mounting Bolts, Oil Supply Tube, Main Bearing Caps and Camshaft Removal Note
- Items 12-7: Camshaft, Main Bearing Caps, Oil Supply Tube, Main Bearing Cap Mounting Bolts, and Camshaft Sprocket Installation Note
- Item 6: Valve Seals Installation Note
- Item 5, 4, and 3: Valve Spring, Valve Spring Retainer, Valve Spring Retainer Keys Installation Note
- Item 2: Roller Follower Installation Note
- Camshaft Roller Follower and Hydraulic Lash Adjuster
- Exhaust Manifold LH
- Exhaust Manifold RH
- Oil Pan, Oil Pump, Oil Pump Screen and Pickup Tube
- Notes
- Removal and Installation
- Item 15: Lower Block Cradle (4x2 vehicles) Removal Note
- Item 15: Lower Block Cradle (4x4 vehicles) Removal Note
- Item 16: Lower Block Cradle Gasket Removal Note
- Item 16: Lower Block Cradle Gasket Installation Note
- Item Numbers 6-15: Lower Block Cradle, Bolts and Nuts Installation Note
- Flexplate and Crankshaft Rear Seal
- Engine Support Insulators
- Removal
- Disassembly
- Disassembly And Assembly Of Subassemblies
- Cylinder Head
- Notes
- Disassembly and Assembly
- Items 2: Camshaft Roller Follower Disassembly Note
- Item 3: Hydraulic Lash Adjuster Disassembly Note
- Items: 4, 5 and 6: Valve Spring Retainer Keys, Valve Spring Retainers and Valve Springs Disassembly Note
- Items 10, 11 and 12: Camshaft Bearing Cap Mounting Bolts, Oil Supply Tube and Camshaft Bearing Caps Disassembly Note
- Item 14: Cylinder Head Disassembly Note
- Items 12, 11 and 10: Camshaft Bearing Caps, Oil Supply Tube and Camshaft Bearing Cap Mounting Bolts Assembly Note
- Items 9, 8 and 7: Valve and Valve Seals Assembly Note
- Items 6, 5 and 4: Valve Springs, Valve Spring Retainers and Valve Spring Retainer Keys Assembly Note
- Item 3: Hydraulic Lash Adjuster Assembly Note
- Item 2: Camshaft Roller Follower Assembly Note
- Piston
- Cylinder Head
- Assembly
- Installation