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Home >> Ford >> 2001 >> Windstar Base >> Repair and Diagnosis >> External Pages >> Different car >> Section 1747 (Front Disc Brake System) >> Removal And Installation >> Front Brake Pads >> Installation
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Front Brake Pads: Installation

WARNING: This page is about a different car, the 2008 Ford RV Cutaway, 2008 Ford Econoline, 2008 Ford E450 Super Duty, and 2008 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: Do not allow grease, oil, brake fluid or other contaminants to contact the pad lining material or damage to components may occur. Do not install contaminated pads.
    NOTE: If installing new brake pads, install all new hardware as supplied with the brake pad kit.
  1. Install the 4 new retracting clips and the 2 brake pads.
  2. CAUTION: Protect the caliper pistons and boots when pushing the caliper pistons into the caliper piston bores or damage to components may occur.
  3. If installing new brake pads, using a C-clamp and a worn brake pad, compress the brake caliper pistons into the caliper.
  4. Fig 1: Compressing Brake Caliper Pistons Into Caliper
    GF0006699Courtesy of FORD MOTOR CO.
    CAUTION: To prevent deterioration of the caliper sleeve boots, do not use petroleum-based lubricant.
  5. Fill the rubber caliper sleeve boots with specified grease.
  6. Install the brake pads.
  7. Attach the wheel speed sensor wiring harness to the brake flexible hose.
  8. Fig 2: Speed Sensor Wiring Retainers
    GF0012243Courtesy of FORD MOTOR CO.
    CAUTION: Tighten the bottom caliper bolt before tightening the top caliper bolt or damage to guide pins may occur.
    CAUTION: Make sure the caliper pin boots are correctly seated to prevent damage to the guide pins.
  9. Position the brake caliper and install the 2 guide pin bolts.
    • Tighten to 37 Nm (27 lb-ft).
  10. Install the wheel and tire. For additional information, refer to WHEELS AND TIRES article
  11. Fill the brake master cylinder reservoir with clean, specified brake fluid.
    • Apply brakes several times to verify correct brake operation.