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Reverse Clutch: Assembly

NOTE: The lip on the seal faces toward the bottom of the cylinder.
  1. Install new reverse clutch piston inner seal.
    Fig 1: Installing NEW Reverse Clutch Piston Inner Seal
    G02198032
  2. NOTE: The lip on the seal faces toward the bottom of the cylinder.
    Fig 2: Installing NEW Reverse Clutch Piston Outer Seal
    G02198033
  3. Install new reverse clutch piston outer seal.
  4. Using the special tool, install the reverse clutch piston. Install the reverse clutch piston into the special tool and install it into the reverse clutch cylinder.
    Fig 3: Installing Reverse Clutch Piston
    G02198034
  5. Install the reverse clutch support and spring.
    Fig 4: Installing Reverse Clutch Support & Spring
    G02198035
  6. CAUTION: Do not fully compress the spring retainer.
    Fig 5: Installing Snap Ring
    G02198036
  7. Using the special tool, install the snap ring.
  8. Install the reverse clutch pressure plate retainer snap ring.
    1. Install the wave spring.
    2. Install the clutch pack.
    3. Install the reverse clutch pressure plate.
    4. Install the reverse clutch pressure plate retaining snap ring.
    Fig 6: Installing Reverse Clutch Pressure Plate Retainer Snap Ring
    G02198037
  9. WARNING: To prevent injury, wear eye protection when using pressurized air.
    NOTE: Be sure the shop air is dry and regulated at 276 kPa (40 psi).
    Fig 7: Checking Clutch Assembly For Correct Operation
    G02198038
  10. Apply air pressure to the clutch assembly and check for correct operation.
  11. NOTE: Measure the clearance using special tool. Take two readings 180 degrees apart, and determine the average of the two readings.
    Fig 8: Measuring Clutch Assembly Clearance
    G02198039
  12. Using the special tool, measure the clearance.
  13. If the clearance is not within specification selective retaining rings are available. See Fig 9. Check the clearance after installing the correct selective retaining ring.
    Fig 9: Selective Retaining Ring Specification Table
    G02198040