LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Ford >> 2001 >> ZX2 Standard >> Repair and Diagnosis >> Transmission >> Manual Trans >> Manual Transmission >> Disassembly & Assembly Of Subassemblies >> Synchronizers >> Disassembly
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Disassembly & Assembly Of Subassemblies: Synchronizers: Disassembly

NOTE: First and second gear synchronizer shown; other synchronizers are similar.
    NOTE: Prior to disassembly, note the position of the index marks.
  1. Disassemble the synchronizer assembly.
    1. Remove the synchronizer blocking springs.
    2. Remove the synchronizer hub inserts.
    3. Separate the synchronizer hub from the sleeve.
      Fig 1: Disassembling Synchronizer Assembly
      G02181274
  2. Inspect all synchronizer components for wear and damage.