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Final Drive Carrier and Differential Assembly: Assembly

  1. Lubricate the gears and thrust washers with clean automatic transmission fluid.
    Fig 1: Inspecting Differential Parts Of Damage
    G03433350Courtesy of FORD MOTOR CO.
  2. Install the different pinion gears and thrust washers.
    1. Install the differential side gears and thrust washers.
    2. Install the differential pinion gears and thrust washers by rotating 90 degrees.
      Fig 2: Installing Different Pinion Gears And Thrust Washers
      G03433351Courtesy of FORD MOTOR CO.
    3. NOTE: Install a new roll pin.
  3. Install the differential pinion shaft.
    1. Install the pinion shaft.
    2. Install the roll pin.
      Fig 3: Installing Differential Pinion Shaft
      G03433352Courtesy of FORD MOTOR CO.
    4. NOTE: Left-hand side shown, right-hand side similar.
    Fig 4: Installing Differential Case Bearings
    G03433353Courtesy of FORD MOTOR CO.
  4. Using the special tool, install the differential case bearings.
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