Inspection and Verification: Notes
WARNING: This page is about a different car, the 2005 Mercury Montego, 2005 Ford Freestyle, and 2005 Ford Five Hundred. However, it is still accessible from the selected car via links, so may be relevant.
- Verify the customer concern.
- Visually inspect for obvious signs of mechanical or electrical damage.VISUAL INSPECTION CHART
Mechanical Electrical - Safety belt switch (part of the buckle)
- Key-in-ignition warning switch (part of the ignition lock cylinder)
- Headlamp switch
- Door ajar switch(es)
- Smart junction box (SJB) fuse(s):
- 7 (7.5A) (instrument cluster)
- 20 (7.5A) (instrument cluster)
- 21 (7.5A) (restraint control module [RCM])
- 23 (7.5A) (instrument cluster)
- Battery junction box (BJB) fuse 19 (40A)
- Circuitry
- RCM
- SJB
- Instrument cluster
- If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step.
- If the cause is not visually evident, connect the diagnostic tool to the data link connector (DLC) and select the vehicle to be tested from the diagnostic tool menu. If the diagnostic tool does not communicate with the vehicle:
- check that the program card is correctly installed.
- check the connections to the vehicle.
- check the ignition switch position.
- If the diagnostic tool still does not communicate with the vehicle, refer to the diagnostic tool operating manual.
- Carry out the diagnostic tool data link test. If the diagnostic tool responds with:
- CAN circuits fault; all electronic control units no response/not equipped, refer to MODULE COMMUNICATIONS NETWORK .
- No response/not equipped for the SJB, refer to MULTIFUNCTION ELECTRONIC MODULES .
- No response/not equipped for the instrument cluster, refer to INSTRUMENT CLUSTER .
- System passed, retrieve and record the continuous diagnostic trouble codes (DTCs), erase the continuous DTCs, and carry out the self-test diagnostics for the SJB.
- If the DTCs retrieved are related to the concern, go to the SMART JUNCTION BOX (SJB) DIAGNOSTIC TROUBLE CODE (DTC) INDEX .
- If no DTCs related to the concern are retrieved, GO to SYMPTOM CHART .