Timing Belt: Installation

WARNING: This page is about a different car, the 2003 Ford Focus. However, it is still accessible from the selected car via links, so may be relevant.

Check the alignment of the timing mark on the crankshaft timing belt pulley.

Fig 1: Checking Alignment Of Timing Mark On Crankshaft Timing Belt Pulley
Courtesy of FORD MOTOR CO.
Check the alignment of the timing mark on the camshaft timing belt pulley.

Fig 2: Checking Alignment Of Timing Mark On Camshaft Timing Belt Pulley
Courtesy of FORD MOTOR CO.
Install the timing belt.
1. Install the timing belt over the pulleys in a counter clockwise direction starting at the crankshaft.
  - Keep the belt span from the crankshaft to the camshaft tight while installing the timing belt over the camshaft.
2. Remove the 3 mm (1/8 inch) drill bit to release the timing belt tensioner.
  
  Fig 3: Installing Timing Belt
  Courtesy of FORD MOTOR CO.
Turn the crankshaft at least two turns in clockwise direction to TDC position for cylinder one.
Check the alignment of the timing marks. If the alignment is not correct repeat the previous steps.
Install the engine front mounting bracket (shown with engine removed).

Fig 4: Installing Engine Front Mounting Bracket
Courtesy of FORD MOTOR CO.
Install the timing belt cover (shown with engine removed).

Fig 5: Installing Timing Belt Cover
Courtesy of FORD MOTOR CO.
Install the engine front mounting.

Fig 6: Installing Engine Front Mounting
Courtesy of FORD MOTOR CO.
Remove the jack.
Install the spark plugs (shown with engine removed).

Fig 7: Installing Spark Plugs
Courtesy of FORD MOTOR CO.

CAUTION: Use a blunt object (for example plastic cable tie) to apply the silicone grease, to avoid damaging the spark plug connector seal.

CAUTION: Push on the spark plug connector in a straight movement.

NOTE: Coat the inside of the spark plug connector with silicone grease to a depth of 5-10 mm.

Fig 8: Pushing On Spark Plug Connector

Courtesy of FORD MOTOR CO.

Push on the spark plug connector until it engages.
Raise and support the vehicle. For additional information, refer to JACKING & HOISTING .
Install the crankshaft pulley/vibration damper.
- Position the drive belt on the crankshaft pulley.
  
  Fig 9: Installing Crankshaft Pulley/Vibration Damper
  Courtesy of FORD MOTOR CO.
Install the right-hand front wheel and tire. For additional information, refer to WHEELS & TIRES .

Fig 10: Tightening Crankshaft Pulley/Vibration Damper Bolts
Courtesy of FORD MOTOR CO.
Install the power steering reservoir.

Fig 11: Installing Power Steering Reservoir
Courtesy of FORD MOTOR CO.
Install the coolant expansion tank.

Fig 12: Installing Coolant Expansion Tank
Courtesy of FORD MOTOR CO.
Install the power steering pump. For additional information, refer to POWER STEERING .