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Transmission Range (TR) Sensor Adjustment

Special Tool(s) 

Fig 1: Identifying Special Tool
G03422155Courtesy of FORD MOTOR CO.
MATERIAL SPECIFICATIONS

Item Specification
Threadlock 262
E2FZ-19554-B
WSK-M2G351-A6
  1. Position the vehicle on a hoist. Place in NEUTRAL. For additional information, refer to JACKING & HOISTING .
  2. Remove the exhaust heat shield. .
  3. CAUTION: Index-mark (color paint) the bolts, washers, nuts, and the flex coupling to the transmission flange and the pinion flange to assure assembly in the exact location from which they were removed. Components not assembled in their original locations can cause driveshaft imbalance.
    CAUTION: Do not remove the bolts retaining the flex coupling to the driveshaft.
    Fig 2: Identifying Index-Mark Front Driveshaft Pinion Flange
    G03422156Courtesy of FORD MOTOR CO.
  4. Index-mark the front driveshaft pinion flange. Remove the three nuts, washers and bolts.
  5. Slide the front shaft assembly rearward and support.
    Fig 3: Sliding Front Shaft Assembly Rearward
    G03422157Courtesy of FORD MOTOR CO.
  6. WARNING: Secure the transmission to the transmission jack with a safety chain. Failure to follow these instructions can result in personal injury.
  7. Support the transmission with a transmission jack.
  8. Remove the transmission mount and lower the transmission enough to gain access to the digital TR sensor.
    Fig 4: Removing Transmission Mount
    G03422158Courtesy of FORD MOTOR CO.
  9. Disconnect the shift cable.
    Fig 5: Disconnecting Shift Cable
    G03422159Courtesy of FORD MOTOR CO.
  10. Loosen the digital TR sensor screws.
    Fig 6: Loosening Digital TR Sensor Screws
    G03422160Courtesy of FORD MOTOR CO.
  11. CAUTION: Tightening one screw before tightening the other can cause the sensor to bind or become damaged.
    NOTE: The manual lever must be in the NEUTRAL position.
    Fig 7: Aligning Digital TR Sensor
    G03422161Courtesy of FORD MOTOR CO.
  12. Using the special tool, align the digital TR sensor and tighten the screws in an alternating sequence.
  13. Connect the shift cable.
    Fig 8: Connecting Shift Cable
    G03422162Courtesy of FORD MOTOR CO.
  14. Install the rear transmission support and remove the transmission jack.
    Fig 9: Installing Rear Transmission Support
    G03422163Courtesy of FORD MOTOR CO.
  15. CAUTION: Align the index marks or driveshaft imbalance can occur.
    Fig 10: Aligning Index Marks
    G03422164Courtesy of FORD MOTOR CO.
  16. Align the index marks made during removal and position the driveshaft on the transmission flange.
  17. CAUTION: Install the bolts, washers and nuts in their original positions or driveshaft imbalance can occur. Install the driveshaft flex coupling bolts with the head of the bolt seated against the flange, and the nuts seated against the flex coupling.
    Fig 11: Transmission Flange Bolt Torque Specifications
    G03422165Courtesy of FORD MOTOR CO.
  18. Install the bolts, washers and nuts. Coat the nut and bolt threads with threadlock sealer.
  19. Install the exhaust heat shield. .
  20. Lower the vehicle.