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Home >> Ford >> 2002 >> Windstar Base >> Repair and Diagnosis >> Brakes >> Traction Control >> Brake System-General Information >> Diagnosis And Testing >> Brake System >> Symptom Chart
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Symptom Chart

SYMPTOM CHART

Condition Possible Sources Action
  • The red brake warning indicator is always on
  • Brake fluid level.
  • FILL brake fluid reservoir to the MAX line.
  • Circuitry.
  • Instrument cluster.
  • Red brake warning indicator inoperative
  • Circuit.
  • Bulb.
  • The brakes pull or drift
  • Tire air pressure.
  • CHECK the tires for uneven or excessive wear, and correct inflation.
  • Brake pads.
  • Brake components.
  • CHECK the brake pads for uneven taper or excessive wear. REPAIR as necessary.
  • CHECK the brake discs and the hubs for damage. REPAIR as necessary.
  • Suspension component.
  • Wheel alignment.
  • Brake pedal goes down fast
  • Brake fluid level.
  • INSPECT the system for leaks. FILL the brake master cylinder reservoir. BLEED the system. REFER to BLEEDING-SYSTEM .
  • Air in system
  • INSPECT the system for leaks. BLEED the system. REFER to BLEEDING-SYSTEM .
  • Brake master cylinder.
  • The brake pedal eases down slowly
  • Air in system.
  • INSPECT the system for leaks. BLEED the system. REFER to BLEEDING-SYSTEM .
  • Brake master cylinder.
  • Brake lockup under light brake pedal force
  • Brake pads.
  • CHECK the brake pads for uneven taper or excessive wear. REPAIR as necessary.
  • Brake component.
  • CHECK the brake components for correct operation. REPAIR as necessary.
  • Parking brake component.
  • REPAIR or INSTALL new components as necessary. REFER to PARKING BRAKE .
  • Anti-lock brake control system.
  • Excessive/erratic brake pedal travel
  • Leak in hydraulic system.
  • Air in system.
  • Disc brake caliper.
  • INSPECT the system for leaks. BLEED the system. REFER to BLEEDING-SYSTEM .
  • Brake master cylinder.
  • CARRY OUT the .
  • Brake pads.
  • CHECK the brake pads for excessive wear.
  • Brake pedal.
  • CHECK the brake pedal for binding or obstructions. REPAIR as necessary.
  • Brakes drag
  • Parking brake component.
  • REPAIR or INSTALL new components as necessary. REFER to PARKING BRAKE .
  • Brake caliper guide pins.
  • Disc brake caliper.
  • Drum brake component.
  • REPAIR or INSTALL new drum brake components as necessary. REFER to BRAKE SHOES .
  • Brake booster.
  • CARRY OUT the .
  • Brake master cylinder.
  • CARRY OUT the .
  • Excessive brake pedal effort
  • Brake booster.
  • CARRY OUT the .
  • Brake booster check valve.
  • CARRY OUT the .
  • Brake booster manifold vacuum hose.
  • REROUTE, REPAIR or INSTALL new components as necessary.
  • Vibration when brakes are applied
  • Uneven brake pad wear.
  • Brake disc pad transfer.
  • Brake disc.
  • Suspension components.
  • Brake vibration/shudder - occurs when the brake pedal is released
  • Brake caliper guide pins.
  • Brake drag.
  • INSPECT the brake pads and shoes for premature wear. REPAIR or INSTALL a new caliper or wheel cylinder as necessary. REFER to DISC BRAKE CALIPERS & PADS for front brakes and WHEEL CYLINDERS for rear brakes.
  • Adjustable brake pedal does not operate
  • Cable.
  • Motor.
  • Wiring.
  • Switch.
  • Rattling noise
  • Caliper mounting bolts loose.
  • CHECK the caliper bolts. TIGHTEN to specifications.
  • Damaged or worn caliper guide pins or retainers.
  • CHECK the caliper guide pins and retainers for lubrication and correct operation. LUBRICATE or INSTALL new components as necessary. REFER to BRAKE CALIPER GUIDE PINS .
  • Missing or damaged anti - rattle clips or springs.
  • CHECK the brake pads for missing clips or broken springs. INSTALL new components as necessary.
  • Loose brake disc shield.
  • TIGHTEN the brake disc shield bolts to specification.
  • Clicking noise - with brakes applied with anti-lock brake control system (ABS)
  • ABS hydraulic control unit.
  • Acceptable condition.
  • Squealing noise - occurs on first (morning) brake application
  • Brake pads/shoes.
  • Acceptable condition. Caused by humidity and low brake pad temperature.
  • Squealing noise - a continuous squeal
  • Brake pads or shoes worn below minimum thickness.
  • INSPECT brake pads/shoes for excessive wear, taper wear or uneven wear. VERIFY brake pads/shoes are within minimum specifications. REFER to BRAKE PADS  or BRAKE SHOES .
  • Squealing noise - an intermittent squeal brought on by cold, heat, water, mud or snow
  • Brake pads.
  • Acceptable condition.
  • Groaning noise - occurs at low speeds with brake lightly applied (creeping)
  • Brake pads.
  • Acceptable condition.
  • Grinding noise - continuous
  • Brake pads or shoes worn below minimum thickness.
  • INSPECT the brake pads/shoes, brake discs/drums and attaching hardware for damage. VERIFY brake pads/shoes are within minimum specifications. REFER to BRAKE PADS  or BRAKE SHOES .
  • Moaning noise
  • Brake linings contaminated with grease or oil.
  • INSPECT the brake pads and shoes for contamination. REPAIR or INSTALL new components as necessary.