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Intermediate Clutch Cylinder: Disassembly

Fig 1: Exploded View Of Intermediate Clutch Cylinder Components
G02146006Courtesy of FORD MOTOR CO.
  1. Remove the intermediate clutch pack.
    1. Remove the snap ring.
    2. Remove the pressure plate.
    3. Remove the clutch pack.
    Fig 2: Removing Intermediate Clutch Pack
    G02146007Courtesy of FORD MOTOR CO.
    2. CAUTION: Do not fully compress the intermediate clutch spring retainer.
    Fig 3: Removing Snap Ring
    G02146008Courtesy of FORD MOTOR CO.
  2. Using the special tool, compress the intermediate clutch return spring and remove the snap ring.
    3. NOTE: The seal is part of the piston and is repaired as an assembly.
    Fig 4: Removing Intermediate Clutch Balance Piston Assembly
    G02146009Courtesy of FORD MOTOR CO.
  3. Remove the intermediate clutch balance piston assembly.
  4. Remove the intermediate clutch return spring.
    Fig 5: Removing Intermediate Clutch Return Spring
    G02146010Courtesy of FORD MOTOR CO.
    5. NOTE: The seal is part of the piston and is repaired as an assembly.
    Fig 6: Removing Intermediate Clutch Piston
    G02146011Courtesy of FORD MOTOR CO.
  5. Remove the intermediate clutch piston.
  6. Remove the intermediate clutch piston inner seal.
    Fig 7: Removing Intermediate Clutch Piston Inner Seal
    G02146012Courtesy of FORD MOTOR CO.
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