Manual Transmission: Specification
General Specifications
| Item | Specification |
|---|---|
| First Gear and Differential Gear mm (in) | 0.05-0.33 (0.002-0.013) |
| Second Gear and Secondary Third Gear mm (in) | 0.18-0.51 (0.007-0.020) |
| Second Gear and Third Gear mm (in) | 0.05-0.25 (0.002-0.010) |
| Fourth Gear and Bearing Cone mm (in) | 0.17-0.42 (0.007-0.017) |
| Clearance | |
| Synchronizer Blocking Ring to Gear mm (in) | 0.8-1.5 (0.031-0.059) |
| First/Second Synchronizer to Shift Fork mm (in) | 0.1-0.95 (0.004-0.037) |
| Third/Forth Synchronizer to Shift Fork mm (in) | 0.1-0.9 (0.004-0.035) |
| Fifth/Reverse Synchronizer to Shift Fork mm (in) | 0.1-0.86 (0.004-0.034) |
| End Play | |
| Input Shaft mm (in) | 0-0.05 (0-0.002) |
| Output Shaft mm (in) | 0-0.05 (0-0.002) |
| Runout | |
| Input Shaft Gear mm (in) | 0.05 (0.002) |
| Output Shaft Gear mm (in) | 0.015 (0.0006) |
| Backlash | |
| Side Gears and Pinions mm (in) | 0.025-0.1 (0.001-0.004) |
| Lubricants and Sealants | |
| Motorcraft MERCON Multi-Purpose (ATF) Transmission Fluid XT-2-QDX | MERCON® |
| Alternative Transaxle Fluid - SAE75W90 Gear Oil F32Z-19C547-MA | API GL-4 |
| Premium Long Life Grease XG-1-C or -K | ESA-M1C75-B |
| Silicone Gasket and Sealant F6AZ-19562-AA | WSE-M4G323-A6 |
TORQUE SPECIFICATIONS
| Description | Nm | lb-ft | lb-in |
|---|---|---|---|
| Backup Lamp Switch | 20--29 | 15--21 | --- |
| Case Cover Bolts | 8--12 | --- | 69--104 |
| Clutch Slave Cylinder Nuts | 19--25 | 14--18 | --- |
| Clutch Slave Cylinder Tube Nuts | 13--21 | 10--16 | --- |
| Crossmember Bolts | 94--126 | 69--93 | --- |
| Differential Turning Torque | 0.5 | --- | 4.3 |
| Drain Plug | 39--54 | 29--40 | --- |
| Electrical Connector Bracket Bolt | 8--12 | --- | 69--104 |
| Engine Support Crossmember Nuts | 64--89 | 47--65 | --- |
| Engine Support Crossmember Bolts | 64--89 | 47--65 | --- |
| Gearshift Stabilizer Bar to Transaxle Nut | 31--46 | 23--34 | --- |
| Input Shaft Lock Nut | 130--190 | 95--140 | --- |
| LH Support Insulator to Body Bolts | 44--60 | 32--44 | --- |
| LH Support Insulator to Body Nuts | 44--60 | 32--44 | --- |
| LH Support Insulator to Transaxle Nuts | 67--93 | 50--68 | --- |
| Lock Bolt | 15--20 | 11--15 | --- |
| Lower Rear Support Insulator Bolts | 67--93 | 50--68 | --- |
| Lower Transaxle to Engine Bolts | 38--51 | 28--38 | --- |
| Middle Transaxle to Engine Bolts | 38--51 | 28--38 | --- |
| Output Shaft Locknut | 130--190 | 95--140 | --- |
| Park/Neutral Position (PNP) Switch | 20--29 | 15--21 | --- |
| Reverse Idler Shaft Lock Bolt | 18--26 | 14--19 | --- |
| Selector Arm Bolt | 12--14 | --- | 104--122 |
| Splash Shield Bolts | 8--10 | --- | 70--95 |
| Selector Plate Bolts | 8--10 | --- | 70--95 |
| Shift Gate Bolt | 12--14 | --- | 104--122 |
| Shift Rail Guide Bolt | 9--14 | --- | 80--124 |
| Shift Control Shaft Selector Lever Bolt | 12--14 | --- | 104--122 |
| Support Insulator Through Bolts | 67--93 | 50--68 | --- |
| Support Insulator to Crossmember Nuts | 38--51 | 28--37 | --- |
| Transaxle Case to Flywheel Housing Bolts | 38--51 | 28--38 | --- |
| Transaxle Gearshift Rod Nut and Bolt | 16--23 | 12--17 | --- |
| Transaxle Mount Bolts | 38--51 | 28--38 | --- |
| Upper Transaxle to Engine Bolts | 38--51 | 28--38 | --- |
| Vehicle Speed Sensor (VSS) Bolt | 8--11 | --- | 70--99 |