Technical Service Bulletins

A/C Compressor
- A/C Compressor Not Operational / Low FREON - Shaft Seal Leaks (06-4-9)
- Climate Control - A/C Service Tech Tips (02-20-8)
Accessories Control Systems
- DRIVEABILITY - "Wait To Start" Lamp Does Not Operate Properly (03-4-5)
Anti-Theft Systems
- Keypad Diagnostics - Dealer Installed Accessory (06-15-8)
- Remote Keyless Entry (RKE) - Service Tips (03-18-1)
Automatic Trans
- Erratic Shifts - Speeds Above 50 Mph (80 Km/H) And/Or Engagement Shudder (07-14-8)
- MERCON ATF Is Being Replaced By MERCON V ATF As A Service Fluid (06-14-4)
- New Transmission Cooler Flusher - Service Tips (03-14-8)
- 4R100/E4OD - Torque Converter Access External Dust Plug May Become Dislodged (02-21-1)
Auxiliary Emission Control Systems
- 6.0L Diesel Calibration Update - Various Issues (09-7-11)
- 6.0L - Built On Or Before 9/29/2003 DTCS P006A, P132B, P0401 Or P0402 - Lacks Power, Surge, Or Flutter After Field Service Action 06E17 (09-15-6)
- Coolant Loss - 6.0L (09-8-3)
- 6.0L - Coking Deposits Diagnostic - EGR DTCS P0401, P0402, P0404, P1335 (08-26-12)
- 5.4L 2V - Intermittent Rough Idle - Non-Commanded EGR Flow (05-4-17)
- Malfunction Indicator Lamp (Mil) Illuminated - System Lean Diagnostic Trouble Codes - DTC'S - Service Tips (04-17-4)
- Mil With DTC'S P0442, P0455, P0456, P0457, P1442 Or Check Fuel Cap Lamp With DTC P0457 (03-9-8)
- 5.4L/6.8L - Rough Idle And/Or Hesitation On Acceleration (03-9-11)
Axle Shafts
- Axle - Front Hubs Not Engaging, Not Staying Engaged And/Or Unlocking (04-18-5)
- 4X4 Wheel Hub Non-Engagement/Disengagement (03-14-3)
- On-Vehicle Front Integrated Hub/Bearing Rocking End-Play Measurement (03-11-2)
- Front Locking Hubs - Service Tip (03-4-1)
Blowers, Superchargers & Turbochargers
- 6.0L Turbocharger Carbon Deposit Diagnostics And Service Tips (09-16-5)
- 6.0L - Built On Or Before 9/29/2003 DTCS P006A, P132B, P0401 Or P0402 - Lacks Power, Surge, Or Flutter After Field Service Action 06E17 (09-15-6)
- 6.0L - Oil Seep Or Boost Pressure Leak At Hot Side Charge Air Cooler Duct (07-5-15)
Body Electrical
- Broken Or Corroded Bolt On Battery Terminal (05-20-1)
- Service Kit Available For Wiper Motor Wiring (05-18-8)
- Wiring - Soldering And Crimping Repairs - Service Tips (05-18-7)
Brakes Control Systems
- Brake Pedal Kickback Or Grabbing (99-25-8)
Charging Systems
- Stuck High Voltage Charge Cord Information Sheet (G0000127)
Collision/Avoidance
- False Parking Aid Warnings (99-4-10)
Cooling System (Mechanical)
- All Chain Driven Water Pumps (TT003-13)
- Keep The Cooling System Free Of Debris And Corrosion To Prevent Premature Water Pump Failure (TT002-13)
- 6.0L/6.4L Diesel - Water Quality When Servicing Cooling System (10-12-1)
- 6.0L Diesel Fuel In Engine Coolant Diagnostics - Built On Or Before 9/30/2008 (09-26-1)
- Cooling System Diagnostics - Oil In Engine Coolant - 6.0L (09-18-12)
- Coolant Loss - 6.0L (09-8-3)
- Diesel Coolant Maintenance - Service Tips (09-8-5)
- 6.0L Diesel Cooling System Contamination Flush Procedure (08-23-1)
- Heater Core Leakage And Electrolysis (Information Only) (06-21-19)
Cruise Control Systems
- Speed Control Diagnostics - W/O SCP (06-8-5)
Differentials & Drive Axles
- On-Vehicle Front Integrated Hub/Bearing Rocking End-Play Measurement (03-11-2)
Engine Control Systems
- 6.0L - Runs Rough, Lacks Power, Hard Start, No Start (10-12-6)
- 6.0L Diesel Calibration Update - Various Issues (09-7-11)
- 6.0L Diesel-DRIVEABILITY-No Start/Hard Start/Long Crank/Misfire/Runs Rough/Lack Of Power/Buck/Jerk Or Excessive Exhaust Smoke Diagnosis (09-22-16)
- 6.0L Turbocharger Carbon Deposit Diagnostics And Service Tips (09-16-5)
- 6.0L - Built On Or Before 9/29/2003 DTCS P006A, P132B, P0401 Or P0402 - Lacks Power, Surge, Or Flutter After Field Service Action 06E17 (09-15-6)
- 6.0L - Coking Deposits Diagnostic - EGR DTCS P0401, P0402, P0404, P1335 (08-26-12)
- Erratic Shifts - Speeds Above 50 Mph (80 Km/H) And/Or Engagement Shudder (07-14-8)
- WDS Cop Kit Diagnostic Tips - Coil On Plug (Cop) Ignition Systems - Engine Misfire Or Rough Running (05-22-8)
- 5.4L 2V - Intermittent Rough Idle - Non-Commanded EGR Flow (05-4-17)
- Malfunction Indicator Lamp (Mil) Illuminated - System Lean Diagnostic Trouble Codes - DTC'S - Service Tips (04-17-4)
- 6.0L - Fuel Injector Combustion Seal - Installation Procedure (03-20-10)
- 6.0L Dit - Various DRIVEABILITY Conditions - Calibration Update (03-20-12)
- Mil With DTC'S P0442, P0455, P0456, P0457, P1442 Or Check Fuel Cap Lamp With DTC P0457 (03-9-8)
- Repeat Starter Failure - Sticking Or Binding Ignition Lock Cylinder (03-20-5)
- 5.4L/6.8L - Rough Idle And/Or Hesitation On Acceleration (03-9-11)
- DRIVEABILITY - "Wait To Start" Lamp Does Not Operate Properly (03-4-5)
Entertainment Systems
- Rear Window Defroster Grid/Integral Antenna Diagnosis And Repair - Terminal Tab Repair (04-24-5)
- CDX6 Radio Damaged During Service Shipping - Correct Shipment Procedures (02-25-2)
Exhaust
- Various Vehicles - Catalytic Converter Concern Analysis (22-7009)
- Stainless Steel Exhaust Studs - 5.4L And 6.8L 2V Engines (09-22-8)
Exterior Body Panels
- Mil With DTC'S P0442, P0455, P0456, P0457, P1442 Or Check Fuel Cap Lamp With DTC P0457 (03-9-8)
Exterior Lights
- Adding Additional Bulbs To Turn Indicator Or Hazard Flasher Circuits - Service Tips (06-17-7)
- Inadvertent Disabling Of Brake Shift Interlock (99-13-9)
Fuel System
- Adjustable Pedal - Adjustment Inoperative (11-10-11)
- 6.0L - Runs Rough, Lacks Power, Hard Start, No Start (10-12-6)
- 6.0L - Built On Or Before 9/29/2003 DTCS P006A, P132B, P0401 Or P0402 - Lacks Power, Surge, Or Flutter After Field Service Action 06E17 (09-15-6)
- 6.0L - Coking Deposits Diagnostic - EGR DTCS P0401, P0402, P0404, P1335 (08-26-12)
- 6.0L - Oil Seep Or Boost Pressure Leak At Hot Side Charge Air Cooler Duct (07-5-15)
- 6.0L - Fuel Injector Combustion Seal - Installation Procedure (03-20-10)
- Mil With DTC'S P0442, P0455, P0456, P0457, P1442 Or Check Fuel Cap Lamp With DTC P0457 (03-9-8)
- 6.0L Diesel - Air Filter Service, Removal Or Replacement - Service Tips (03-1-9)
Fuses & Circuit Breakers
- Broken Or Corroded Bolt On Battery Terminal (05-20-1)
- Service Kit Available For Wiper Motor Wiring (05-18-8)
- Wiring - Soldering And Crimping Repairs - Service Tips (05-18-7)
Gauges & Instrument Panels
- DRIVEABILITY - "Wait To Start" Lamp Does Not Operate Properly (03-4-5)
Heated Glass/Defoggers
- Rear Window Defroster Grid/Integral Antenna Diagnosis And Repair - Terminal Tab Repair (04-24-5)
HVAC Control Systems
- Coolant Loss - 6.0L (09-8-3)
- Heater Core Leakage And Electrolysis (Information Only) (06-21-19)
- A/C Compressor Not Operational / Low FREON - Shaft Seal Leaks (06-4-9)
- Vacuum Pump Inoperative Or Runs Continuously - Climate Control Defaults To Defrost Mode (05-17-4)
- Vacuum Pump Inoperative Or Runs Continuously - Climate Control Defaults To Defrost (04-16-8)
- Climate Control - A/C Service Tech Tips (02-20-8)
Identification
- Diesel Remanufactured Component Identification (G0000182)
Ignition Switch/Steering Lock
- Repeat Starter Failure - Sticking Or Binding Ignition Lock Cylinder (03-20-5)
Ignition System
- 4.6L 2V, 5.4L 2V, Or 6.8L 2V - Spark Plug Thread Repair Procedure - Not Covered Under New Vehicle Limited Warranty (07-21-2)
- WDS Cop Kit Diagnostic Tips - Coil On Plug (Cop) Ignition Systems - Engine Misfire Or Rough Running (05-22-8)
Infotainment
- Rear Window Defroster Grid/Integral Antenna Diagnosis And Repair - Terminal Tab Repair (04-24-5)
Locking Hubs
- Axle - Front Hubs Not Engaging, Not Staying Engaged And/Or Unlocking (04-18-5)
- 4X4 Wheel Hub Non-Engagement/Disengagement (03-14-3)
- On-Vehicle Front Integrated Hub/Bearing Rocking End-Play Measurement (03-11-2)
- Front Locking Hubs - Service Tip (03-4-1)
Lubrication System
- Coolant Loss - 6.0L (09-8-3)
- 7.3L Or 6.0L - Oil Pan Corrosion (05-20-3)
- Engine Oil Level Indicator Markings - Reports Of Low Oil Level (03-8-3)
Manual Steering
- MERCON(R) ATF Replaced By MERCON(R) V As A Service Fluid For Some Power Steering Systems (07-1-7)
Mechanical
- Hydraulic Versus Mechanical TENSIONERS (TT001-13)
- 6.0L Diesel Fuel In Engine Coolant Diagnostics - Built On Or Before 9/30/2008 (09-26-1)
- 4.5L, 6.0L And 6.4L Diesel Head Gasket Cleaning And Cylinder Head Inspection Procedures (09-22-1)
- 6.0L - Built On Or Before 9/29/2003 DTCS P006A, P132B, P0401 Or P0402 - Lacks Power, Surge, Or Flutter After Field Service Action 06E17 (09-15-6)
- Coolant Loss - 6.0L (09-8-3)
- 4.6L 2V, 5.4L 2V, Or 6.8L 2V - Spark Plug Thread Repair Procedure - Not Covered Under New Vehicle Limited Warranty (07-21-2)
- 6.0L - Oil Seep Or Boost Pressure Leak At Hot Side Charge Air Cooler Duct (07-5-15)
- Identifying The Correct Replacement Head Gasket For Certain Remanufactured Engines - Service Tip (06-18-16)
- 7.3L Or 6.0L - Oil Pan Corrosion (05-20-3)
- Engine Oil Level Indicator Markings - Reports Of Low Oil Level (03-8-3)
- 6.0L Diesel - Air Filter Service, Removal Or Replacement - Service Tips (03-1-9)
- Engine - Straightedge Procedure For Checking Cylinder Head & Block Flatness (02-21-13)
Mechanical - Hydraulic
- Brake Pedal Kickback Or Grabbing (99-25-8)
Mirrors
- Various Vehicles - Rear-View Mirror Concern Analysis (23-7092)
- Ford Interior Mirror Job Aid (G0000001)
- Exterior Mirror Glass And Motor Replacement (98-9-14)
Paint & Coatings
- Body - Paint - No CLEARCOAT Blending - Collision Manual Change (03-3-7)
- Approved Paint Materials For Warranty Repairs (02-16-7)
- Paint - New Polishing Products - Service Procedures (02-16-3)
Passive Restraints
- Safety Belt Retraction Speed (05-16-11)
- Safety Belt Web Stop Button Service (05-3-10)
Procedures
- Replacement Transmission Fluid For Servicing TORQSHIFT Transmissions (SSM 21114)
Seats
- Safety Belt Retraction Speed (05-16-11)
- Safety Belt Web Stop Button Service (05-3-10)
Starter
- Battery Service - Operation Of Battery Eye - Charging Service Tips (07-5-8)
- Broken Or Corroded Bolt On Battery Terminal (05-20-1)
- Repeat Starter Failure - Sticking Or Binding Ignition Lock Cylinder (03-20-5)
Steering Column
- Leather-Wrapped Steering Wheel - Leather Coming Loose (07-4-3)
Steering Control Systems
- MERCON(R) ATF Replaced By MERCON(R) V As A Service Fluid For Some Power Steering Systems (07-1-7)
Steering Gear
- MERCON(R) ATF Replaced By MERCON(R) V As A Service Fluid For Some Power Steering Systems (07-1-7)
Steering Linkage
- 4X4 Wheel Hub Non-Engagement/Disengagement (03-14-3)
- On-Vehicle Front Integrated Hub/Bearing Rocking End-Play Measurement (03-11-2)
- Front Locking Hubs - Service Tip (03-4-1)
System
- Adjustable Pedal - Adjustment Inoperative (11-10-11)
- 6.0L - Runs Rough, Lacks Power, Hard Start, No Start (10-12-6)
- 6.0L Diesel Calibration Update - Various Issues (09-7-11)
- 6.0L Diesel-DRIVEABILITY-No Start/Hard Start/Long Crank/Misfire/Runs Rough/Lack Of Power/Buck/Jerk Or Excessive Exhaust Smoke Diagnosis (09-22-16)
- 6.0L Turbocharger Carbon Deposit Diagnostics And Service Tips (09-16-5)
- 6.0L - Built On Or Before 9/29/2003 DTCS P006A, P132B, P0401 Or P0402 - Lacks Power, Surge, Or Flutter After Field Service Action 06E17 (09-15-6)
- Coolant Loss - 6.0L (09-8-3)
- 6.0L - Coking Deposits Diagnostic - EGR DTCS P0401, P0402, P0404, P1335 (08-26-12)
- 4.6L 2V, 5.4L 2V, Or 6.8L 2V - Spark Plug Thread Repair Procedure - Not Covered Under New Vehicle Limited Warranty (07-21-2)
- Erratic Shifts - Speeds Above 50 Mph (80 Km/H) And/Or Engagement Shudder (07-14-8)
- 6.0L - Oil Seep Or Boost Pressure Leak At Hot Side Charge Air Cooler Duct (07-5-15)
- WDS Cop Kit Diagnostic Tips - Coil On Plug (Cop) Ignition Systems - Engine Misfire Or Rough Running (05-22-8)
- 5.4L 2V - Intermittent Rough Idle - Non-Commanded EGR Flow (05-4-17)
- Malfunction Indicator Lamp (Mil) Illuminated - System Lean Diagnostic Trouble Codes - DTC'S - Service Tips (04-17-4)
- 6.0L - Fuel Injector Combustion Seal - Installation Procedure (03-20-10)
- 6.0L Dit - Various DRIVEABILITY Conditions - Calibration Update (03-20-12)
- Mil With DTC'S P0442, P0455, P0456, P0457, P1442 Or Check Fuel Cap Lamp With DTC P0457 (03-9-8)
- Repeat Starter Failure - Sticking Or Binding Ignition Lock Cylinder (03-20-5)
- 5.4L/6.8L - Rough Idle And/Or Hesitation On Acceleration (03-9-11)
- DRIVEABILITY - "Wait To Start" Lamp Does Not Operate Properly (03-4-5)
Transmission Control Systems
- Erratic Shifts - Speeds Above 50 Mph (80 Km/H) And/Or Engagement Shudder (07-14-8)
- Inadvertent Disabling Of Brake Shift Interlock (99-13-9)
Vacuum Pumps/Lines/Tanks/Water Trap
- Vacuum Pump Inoperative Or Runs Continuously - Climate Control Defaults To Defrost Mode (05-17-4)
- Vacuum Pump Inoperative Or Runs Continuously - Climate Control Defaults To Defrost (04-16-8)
Wheel Hubs
- Axle - Front Hubs Not Engaging, Not Staying Engaged And/Or Unlocking (04-18-5)
- On-Vehicle Front Integrated Hub/Bearing Rocking End-Play Measurement (03-11-2)
- Front Locking Hubs - Service Tip (03-4-1)
Wheels & Tire System
- 4X4 Wheel Hub Non-Engagement/Disengagement (03-14-3)
- On-Vehicle Front Integrated Hub/Bearing Rocking End-Play Measurement (03-11-2)
- Front Locking Hubs - Service Tip (03-4-1)
Wiper/Washer Systems
- Service Kit Available For Wiper Motor Wiring (05-18-8)
Wiring System (Data Link Connectors, Pwr Dist., Grnd Dist.)
- Broken Or Corroded Bolt On Battery Terminal (05-20-1)
- Service Kit Available For Wiper Motor Wiring (05-18-8)
- Wiring - Soldering And Crimping Repairs - Service Tips (05-18-7)