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Home >> Ford >> 2003 >> Explorer 4.0 E, AWD >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission >> Disassembly And Assembly Of Subassemblies >> Torque Converter Leak Check >> Disassembling & Assembling
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Disassembling & Assembling

  1. Clean the outside surface of the torque converter.
  2. Install the special tools into the converter hub.
    Fig 1: Installing Special Tools Into Converter Hub
    G01273745Courtesy of FORD MOTOR CO.
  3. WARNING: Always follow correct safety procedures while using the press. Failure to follow these instructions may result in personal injury.
    Fig 2: Applying Enough Force From Press To Seal Tool Into Torque Converter
    G01273746Courtesy of FORD MOTOR CO.
  4. Install the torque converter with the special tool installed into the arbor press.

    Secure the press. Apply enough force from the press to seal the tool into the torque converter.

  5. NOTE: Use clean, dry shop air.
    Fig 3: Applying Air Pressure To Valve On Special Tool
    G01273747Courtesy of FORD MOTOR CO.
  6. Apply air pressure to the valve on the special tool.
  7. With air pressure applied to the valve, inspect for leaks at the converter hub, the seams, drain plug, and the studs. A soap bubble solution can be applied around those areas to aid in the diagnosis. If a leak is found around the drain plug, install a new drain plug and recheck the torque converter. If any other leaks are present, install a new or remanufactured converter.
    Fig 4: Inspecting For Leaks At Converter Hub, Seams, Drain Plug, And Studs
    G01273748Courtesy of FORD MOTOR CO.
  8. Remove the air hose. Release the pressure, and then slowly release the press. Remove the converter. Remove the tool.
    Fig 5: Removing Air Hose
    G01273749Courtesy of FORD MOTOR CO.