Repair and Diagnosis (Single Page)
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Common Specs & Procedures
DTC Index- A/C-Heater System (DTCS)
- Air Bag Restraint DTCS
- Anti-Lock Brakes DTCS
- Anti-Theft Systems DTCS
- Automatic Transmission DTCS
- Cruise Control DTCS
- Evaporative Emissions DTCS
- Handles, Locks, Latches And Entry Systems DTCS
- Horn DTCS
- Instrument Panel (DTCS)
- Information And Message Center DTCS
- MULTIFUNCTION Electronic Module (DTCS)
- Parking Aid System DTCS
- Power Seat DTCS
- Remote Keyless Entry System DTCS
- Self-Diagnostics DTCS
- Transfer Case DTCS
- Warning Devices DTCS
Electrical Component Locations
Fluids
Technical Bulletins
Tire Fitment
Wiring Diagrams- Connector End Views
- System Wiring Diagrams
- Using lemon2025'S Wiring Diagrams
- Air Conditioning
- Anti-Lock Brakes
- Anti-Theft
- Computer Data Lines
- Cruise Control
- Defoggers
- Engine Performance
- Exterior Lights
- Ground Distribution
- Headlights
- Horn
- Instrument Cluster
- Interior Lights
- Memory Systems
- Navigation
- Power Distribution
- Power Door Locks
- Power Mirrors
- Power Seats
- Power Top/Sunroof
- Power Windows
- Radio
- Shift Interlock
- Starting/Charging
- Supplemental Restraints
- Transmission
- Warning Systems
- Wiper/Washer
- Using lemon2025'S System Wiring Diagrams
- Accessories & Equipment
- Accessories Control Systems
- Component Testing
- Introduction
- Component Testing
- Headlamp switch, Exterior lamps
- Headlamp switch, Interior lamps
- Ignition switch (11572)
- Multifunction Switch, Wiper/Washer Portion
- Multifunction Switch, Lamp Portion
- Multifunction Switch, Turn Portion
- Master window adjust switch (14529)
- Power Window Switch, Passenger Door
- Exterior rear view mirror switch (17B676)
- Door lock switch, driver side (14028)
- Door lock unit, passenger side front (5421812)
- Liftgate door lock switch
- Roof opening panel switch (15B691), Late build
- Roof opening panel switch (15B691), Early build
- Power seat switch, right
- Power seat switch, left
- Relay - Mini ISO
- Relay - Micro ISO
- Component Testing
- Anti-Theft Systems
- Anti-Theft System
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- Anti-Theft - Pats
- Notes
- Special Tool(s)
- Inspection and Verification
- Powertrain Control Module (PCM) Module Diagnostic Trouble Code (DTC) Index
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test A: The Anti-Theft Indicator Is Always/Never On - Engine Cranks, But No Three-Second Theft Indicator Prove-out
- Pinpoint Test B: The Anti-Theft System Does Not Operate Correctly - Anti- Theft Number Of Programmed Keys Is Below Minimum
- Pinpoint Test C: The Anti-Theft System Does Not Operate Correctly - Antenna Not Connected Or Defective Transceiver
- Pinpoint Test D: The Anti-Theft System Does Not Operate Correctly - PATS Key Transponder Signal Is Not Received - Damaged Key Or Non-PATS Key
- Pinpoint Test E: The Anti-Theft System Does Not Operate Correctly - PATS Received Incorrect Key-Code From Key Transponder (Unprogrammed PATS Key)
- Pinpoint Test F: The Anti-Theft System Does Not Operate Correctly - PATS Received Invalid Format Of Key-Code From Key Transponder (Partial Key Read)
- Pinpoint Test G: The Anti-Theft System Does Not Operate Correctly - PATS Transceiver Signal Is Not Received (Not Connected, Damaged, Or Wiring)
- Pinpoint Test H: The Vehicle Does Not Start - Theft Indicator Proves Out For Three Seconds As Normal
- Anti-Theft - Perimeter
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test I: The Alarm System Does Not Disarm-Using the Disarm Switches
- Pinpoint Test J: The Alarm System Does Not Arm/Disarm-Using the Keyless Entry Remote Transmitter
- Pinpoint Test K: The Alarm System Does Not Arm/Disarm - Using The Keyless Entry Keypad
- Pinpoint Test L: The Alarm System Does Not Operate Correctly
- Anti-Theft - Pats
- General Procedures
- Removal And Installation
- Body Panel System - Body System - Exterior
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- Body System
- Rear View Mirrors
- Notes
- Special Tools
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test A: The Mirrors Are Inoperative
- Pinpoint Test B: A Single Mirror Is Inoperative
- Pinpoint Test C: A Single Mirror Does Not Function With Switch Logic
- Pinpoint Test D: The Auto Dimming Mirror Does Not Operate Correctly
- Pinpoint Test E: The Heated Exterior Mirror Does Not Defrost - Both Heated Exterior Mirrors
- Pinpoint Test F: The Heated Exterior Mirror Does Not Defrost - Left Heated Exterior Mirror
- Pinpoint Test G: The Heated Exterior Mirror Does Not Defrost - Right Heated Exterior Mirror Inoperative
- Glass, Frames And Mechanisms
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Instrument Cluster Module (ICM) C220a
- Heated Backlight Power C402a
- Heated Backlight Ground C402b
- Driver Window Control Switch C504a
- Driver Window Control Switch C504b
- Driver Power Window Motor C524
- Passenger Front Window Control Switch C604
- Passenger Front Power Window Motor C608
- Driver Rear Window Control Switch C701
- Driver Rear Power Window Motor C703
- Passenger Rear Window Control Switch C801
- Passenger Rear Power Window Motor C803
- Pinpoint Tests
- Pinpoint Test H: All Power Windows Are Inoperative
- Pinpoint Test I: Single Power Window Is Inoperative - Driver Front Window
- Pinpoint Test J: Single Power Window Is Inoperative - Passenger Front Window
- Pinpoint Test K: Single Power Window Is Inoperative - Driver Rear Window
- Pinpoint Test L: Single Power Window Is Inoperative - Passenger Rear Window
- Pinpoint Test M: The Defrost System Is Inoperative
- Pinpoint Test N: The Defrost System Will Not Shut Off Automatically
- Wipers And Washers
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test O: The Wipers Are Inoperative
- Pinpoint Test P: The Rear Wiper Is Inoperative
- Pinpoint Test Q: The Wipers Stay On Continuously
- Pinpoint Test R: The Rear Wiper Stays On Continuously
- Pinpoint Test S: The High/Low Wiper Speeds Do Not Operate Correctly (intermittent wiper mode OK)
- Pinpoint Test T: The Low Rear Wiper Speed Does Not Operate Correctly
- Pinpoint Test U: The Intermittent Wiper Speed Does Not Operate Correctly (high/low speeds OK)
- Pinpoint Test V: THE INTERMITTENT REAR WIPER SPEED DOES NOT OPERATE CORRECTLY
- Pinpoint Test W: The Wipers Do Not Operate Correctly In The MIST Position
- Pinpoint Test X: The Rear Wiper Wash and Wipe Function Does Not Operate
- Pinpoint Test Y: The Washer Pump Is Inoperative
- Pinpoint Test Z: The Speed Dependent Interval Mode Does Not Operate Correctly
- Component Test - Windshield Wiper Motor
- Component Test - Rear Window Wiper Motor
- General Procedures
- Removal And Installation
- Windshield Glass
- Window Control Switch
- Door Window Glass - Front
- Door Window Glass - Rear
- Windshield Wiper
- Rear Window Wiper
- Fender
- Liftgate
- Windshield Washer Pump And Reservoir
- Running Board
- Exterior Mirror
- Interior Mirror
- Exterior Mirror Control Switch
- Rear Quarter Window Glass
- Liftgate Window Glass
- Front Bumper
- Rear Bumper - Explorer
- Rear Bumper - Mountaineer
- Mouldings
- Notes
- Removal and Installation
- Notes
- Item 2: Front Fender Moulding Removal Note
- Item 3: Front Door Moulding Removal Note
- Item 5: Rear Door Moulding Removal Note
- Item 7: Rear Quarter Panel Trim Moulding Removal Note
- Item 7: Rear Quarter Panel Trim Moulding, Item 5: Rear Door Moulding, Item 3: Front Door Moulding, Item 2: Front Fender Moulding Installation Note
- Radiator Grille Opening Panel
- Radiator Grille
- Handles, Locks, Latches And Entry Systems
- Component Location
- Specifications
- Description And Operation
- Handles, Locks, Latches And Entry Systems
- Notes
- Principles of Operation
- Power Locks
- Power Unlock Inhibit
- Deactivating/Activating Power Door Unlock Switch Inhibit
- Autolock
- Autolock Enable/Disable - Using the Keypad
- Autolock Enable/Disable - Using the Ignition Switch
- Smart Unlock
- Remote Transmitter Lock/Unlock Control - Unlock
- Remote Transmitter Lock/Unlock Control - Lock
- Panic Alarm
- Keyless Entry Keypad
- Programming/Erasing Personal Code
- Anti-Scan Feature
- Unlocking the Doors and Liftgate with the Keyless Entry Keypad System
- Locking the Doors with the Keyless Entry Keypad System
- Handles, Locks, Latches And Entry Systems
- Diagnosis And Testing
- Locks, Latches And Entry Systems
- Notes
- Inspection and Verification
- Vehicle Security Module Diagnostic Trouble Code (DTC) Index
- Symptom Chart
- Connector Circuit Reference
- Headlamp Switch C205a
- Liftgate Door Lock Control Switch C456
- Liftgate Lock Actuator C457
- Liftgate Glass Ajar Switch C478
- Liftgate Ajar Switch C479
- Keyless Entry Keypad C500
- Driver (C505) and Passenger (C609) Door Lock Control Switches
- Door Ajar Switches LH Front C526, RH Front C602, LH Rear C715, RH Rear C820
- Door Lock Actuators LH Front C525, RH Front C603, LH Rear C704, RH Rear C804
- Vehicle Security Module C3008d
- Vehicle Security Module C3008e
- Vehicle Security Module C3008f
- Liftgate Window Glass Release Switch C4039
- Liftgate Window Glass Release Actuator C4040
- Pinpoint Tests
- Pinpoint Test A: A Single/More Than One Door Lock Is Inoperative-Power Locking
- Pinpoint Test B: The Doors Do Not Lock/Unlock Using The Keyless Entry Keypad
- Pinpoint Test C: The Doors Do Not Lock/Unlock Using The Remote Transmitter
- Pinpoint Test D: The Autolock Does Not Operate Correctly
- Pinpoint Test E: Panic Feature Is Inoperative/Does Not Operate Correctly
- Pinpoint Test F: The Keyless Entry Keypad Illumination Is Inoperative
- Pinpoint Test G: The Remote Keyless Entry Transmitter Is Out Of Synchronization
- Pinpoint Test H: The Smart Lock Does Not Operate Correctly
- Pinpoint Test I: The Liftgate Window Glass Release Is Inoperative
- Pinpoint Test J: The Liftgate Window Glass Does Not Release Using The Remote Transmitter
- Locks, Latches And Entry Systems
- General Procedures
- Removal And Installation
- Passive Anti-Theft System Job Aid
- Remote Keyless Entry System [Transmitter Programming Procedures]
- Anti-Theft System
- Communication Devices
- Electronic Features - Universal Transmitter
- Module Communications Network
- Component Location
- Specifications
- Description And Operation
- Communications Network
- Powertrain Control Module (PCM)
- 4-wheel Anti-Lock Brake (4WABS) Control Module
- Restraint Control Module (RCM)
- Electronic Automatic Temperature Control (EATC) Module
- Instrument Cluster
- Tire Pressure Monitor Module
- Driver Seat Module (DSM)
- Vehicle Security Module
- Parking Aid Module
- 4-Wheel Drive (4WD) Control Module
- Principles of Operation
- Module Configuration
- Module Controlled Functions
- Communications Network
- Diagnosis And Testing
- Diagnostic Trouble Code Chart
- Communications Network
- Notes
- Special Tool(s)
- Inspection and Verification
- System Precheck
- Symptom Chart
- Connector Circuit Reference
- Data Link C251
- Vehicle Security Module C3008f
- 4-Wheel Drive (4WD) Control Module C281b
- Driver Seat Module (DSM) C341g
- Parking Aid Module C4014
- Restraint Control Module (RCM) C310a
- In-line C126M, C126F
- In-line C3050M, C3050F
- In-line C2108M, C2108F
- In-line C263M, C263F
- In-line C408M,C408F
- In-line C2095M,C2095F
- Instrument Cluster C220b
- Electronic Automatic Temperature Control (EATC) C228b
- Tire Pressure Monitor Module C3183
- Powertrain Control Module (PCM) C175a
- ABS/TC Module or Stability Assist Module C155
- Pinpoint Tests
- Pinpoint Test A: The Vehicle Security Module Does Not Respond To The Diagnostic Tool.
- Pinpoint Test B: The 4-Wheel Drive (4WD) Control Module Does Not Respond To The Diagnostic Tool
- Pinpoint Test C: The Restraint Control Module (RCM) Does Not Respond To The Diagnostic Tool
- Pinpoint Test D: The Tire Pressure Monitor Module Does Not Respond To The Diagnostic Tool
- Pinpoint Test E: The Driver Seat Module (DSM) Does Not Respond To The Diagnostic Tool
- Pinpoint Test F: The Parking Aid Module Does Not Respond To The Diagnostic Tool
- Pinpoint Test G: The Powertrain Control Module (PCM) Does Not Respond To The Diagnostic Tool
- Pinpoint Test H: The Instrument Cluster Does Not Respond To The Diagnostic Tool
- Pinpoint Test I: The Electronic Automatic Temperature Control (EATC) Module Does Not Respond To The Diagnostic Tool
- Pinpoint Test J: The ABS/TC Module or Stability Assist Module Does Not Respond To The Diagnostic Tool
- Pinpoint Test K: No Standard Corporate Protocol (SCP) Network Communication
- Pinpoint Test L: No International Standards Organization (ISO) 9141 Network Communication
- Pinpoint Test M: No UART Based Protocol (UBP) Network communication
- Pinpoint Test N: The Instrument Cluster Does Not Respond To The Diagnostic Tool (UBP)
- Pinpoint Test O: No Module/Network Communication - No Power To The Diagnostic Tool
- Driver Seat Module (DSM)
- Vehicle Security Module
- Removal And Installation
- Cruise Control Systems
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- Speed Control
- Notes
- Special Tool(s)
- Inspection and Verification
- Speed Control Actuator Diagnostic Trouble Code (DTC) Index
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Test A: DTC P1565 - The Speed Control Command Switches HIGH/OUT of Range
- Pinpoint Test B: DTC P1566 - The Speed Control Command Switches LOW/OUT of Range
- Pinpoint Test C: DTC P1567 - NGSC Driver Fault
- Pinpoint Test D: DTC - P1568 NGSC Actuator Self-Test Failure
- Pinpoint Test E: DTC - P1572, and P0703 Brake ON/OFF Failure
- Pinpoint Test F: The Speed Control Is Inoperative - No DTCs
- Pinpoint Test G: The Speed Control Indicator Lamp Is Always On
- Speed Control
- Removal And Installation
- Entertainment Systems
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- Entertainment System
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test A: The Audio Unit is Inoperative/Does not Operate Correctly
- Pinpoint Test B: Poor Reception
- Pinpoint Test C: Poor Quality/Distorted Sound or No Sound From One or More Speakers (Not All Speakers)
- Pinpoint Test D: Poor Quality/Distorted Sound or No Sound From All Speakers
- Pinpoint Test E: The Subwoofer is Inoperative
- Pinpoint Test F: Loud Popping Sound When Cycling The Ignition Switch
- Pinpoint Test G: The Auxiliary Audio Control is Inoperative - Steering Wheel Audio Control Switch(es)
- Pinpoint Test H: The Audio Unit Does Not Operate Correctly - Speed Sensitive Volume (SSV)
- Pinpoint Test I: The Video System is Inoperative
- Pinpoint Test J: The Video System Does Not Operate Correctly - No Sound From One or More Speakers, Not All Speakers
- Entertainment System
- Removal And Installation
- Exterior Lights
- Exterior Lighting System
- Component Location
- Description And Operation
- Diagnosis And Testing
- Headlamps
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- AUTOLAMPS
- STOPLAMPS
- Turn Signal And Hazard Lamps
- Parking, Rear And License Lamps
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Explorer: LH Parking/Turn Lamp C1023, Rh Park/Turn Lamp C1043
- Exterior Lighting System
- Headlamp Switch C205a
- Vehicle Security Module C3008e
- LH Rear Lamp C4032 And C4035 (Explorer), RH Rear Lamp C4034 And C4036 (Mountaineer)
- LH License Lamp C452, RH License Lamp C462
- LH Tail Lamp C412, RH Tail Lamp C415
- LH Side Marker C481, RH Side Marker C482, RH Side Marker C1126, LH Side Marker C1127
- Pinpoint Tests
- Fog Lamps
- Reversing Lamps
- Trailer Lamps
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test Y: The Trailer Lamps Are Inoperative
- Pinpoint Test Z: The Trailer Lamps Are Inoperative - RH Trailer Turn Signals/Stoplamps/Hazard Lamps
- Pinpoint Test AA: The Trailer Lamps Are Inoperative - LH Trailer Turn Signal/Stoplamp/Hazard Lamps
- Pinpoint Test AB: The Trailer Lamps On Inoperative - Parking Lamps
- Pinpoint Test AC: The Trailer Lamps Are Inoperative - Reversing Lamps
- Pinpoint Test AD: The Trailer Lamps Are On Continuously
- Pinpoint Test AE: The Trailer Battery Charging Is Inoperative
- Pinpoint Test AF: The Trailer Electric Brakes Are Inoperative
- Daytime Running Lamps
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test AG: The Daytime Running Lamps (DRL) Are Inoperative
- Pinpoint Test AH: The Daytime Running Lamps Are On With The Parking Brake Set
- Pinpoint Test AI: The Daytime Running Lamps Are On With The Ignition Switch Off
- Pinpoint Test AJ: The Daytime Running Lamps Are Inoperative - The Low Beam Headlamps Are On At Full Intensity In DRL Mode
- Headlamps
- General Procedures
- Removal And Installation
- Exterior Lighting System
- Gauges & Instrument Panels
- Body Panel System - Body System - Interior
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- Roof Opening Panel
- Notes
- Inspection and Verification
- Symptom Chart
- Connector Identification
- Pinpoint Tests
- Roof Opening Panel
- General Procedures
- Removal And Installation
- Interior Trim Panels
- Front Door Trim Panel
- Rear Door Trim Panel
- Liftgate Trim Panel
- Headliner
- Notes
- Removal and Installation
- Notes
- Item 1: Sun Visor Retainer Cover Removal Note
- Item 4: Sun Visor Electrical Connector Removal Note
- Item 6: Interior Mirror Electrical Connector Removal Note
- Item 7 and Item 9: Cargo Lamp Cover Removal Note
- Item 11: Headliner Electrical Connectors (Rear) Removal Note
- Item 13: Headliner Electrical Connector (Front) Removal Note
- Item 15: Sun Visor Center Retainer Removal Note
- Item 16: Garment Hook Removal Note
- Item 4: Sun Visor Electrical Connector Installation Note
- Roof Opening Panel
- Removal and Installation
- Notes
- Item 1: Roof Opening Panel Glass Screws Removal Note
- Item 3: Roof Opening Panel Electrical Connector Removal Note
- Item 6: Roof Opening Panel Shield Removal Note
- Item 7: Roof Opening Panel Front Drain Hose Removal Note
- Item 8: Roof Opening Panel Rear Drain Hose Removal Note
- Item 10: Roof Opening Panel Frame Removal Note
- Item 7: Roof Opening Panel Front Drain Hose and Item 8: Roof Opening Panel Rear Drain Hose Installation Note
- Item 6: Roof Opening Panel Shield Installation Note
- Removal and Installation
- Roof Opening Panel Control Switch
- Instrument Panel
- Floor Console
- Overhead Console
- Information Center - Information, Gauges And Warning Devices
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- Instrument Cluster And Panel Illumination
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Reference
- Headlamp Switch C205b
- Clockspring C218a
- Instrument Cluster C220b
- Electronic automatic Temperature Control (EATC) C228a
- Audio Unit C240b
- Message Center Switch C253
- Four-Wheel Drive Switch C284
- Climate Control C294b
- Auxiliary A/C Climate Control C938a (Front) or C940a (Rear)
- Parking Aid Disable Switch C2035
- Adjustable Pedal Switch C2089
- Pinpoint Tests
- Pinpoint Test A: The Control Illumination Is Inoperative
- Pinpoint Test B: The Instrument Cluster Illumination Is Inoperative
- Pinpoint Test C: The Climate Control Panel Illumination Is Inoperative
- Pinpoint Test D: A Single Illumination Source Is Inoperative
- Pinpoint Test E: The Steering Wheel Control Switch Illumination Source Is Inoperative
- Pinpoint Test F: The Instrument Panel Illumination Does Not Dim
- Instrument Cluster
- Notes
- Special Tool(s)
- Inspection and Verification
- Instrument Cluster Self-Diagnostic Mode
- Symptom Chart
- Connector Circuit Reference
- Engine Oil Pressure Switch C103
- Brake Fluid Level Switch C124
- Outside Air Temperature Sensor C132
- Low Washer Fluid Switch C138
- Anti-Lock Brake System (ABS) Module C155
- Instrument Cluster C220a
- Instrument Cluster C220b
- Restraint Control Module C310a
- Fuel Pump Module C433
- Parking Brake Switch C2015
- Fuel Pump Module C4033
- Pinpoint Tests
- Pinpoint Test G: No Communication With The Instrument Cluster
- Pinpoint Test H: Incorrect Fuel Gauge Indication
- Pinpoint Test I: Incorrect Voltage Gauge Indication
- Pinpoint Test J: Incorrect Oil Pressure Gauge Indication
- Pinpoint Test K: Incorrect Temperature Gauge Indication
- Pinpoint Test L: The Speedometer/Odometer Is Inoperative
- PINPOINT TEST M: The Tachometer is Inoperative
- Pinpoint Test N: The Door Ajar Warning Indicator Is Inoperative (Chime Is Operative/Does Not Operate Correctly
- Pinpoint Test O: The Safety Belt Warning Indicator is Inoperative (Chime is Operative) Does Not Operate Correctly
- Pinpoint Test P: The Check Fuel Cap Indicator Is Never On
- Pinpoint Test Q: The Anti-Lock Brake System (ABS) Warning Indicator Is Never On
- Pinpoint Test R: The Brake Warning Indicator Is Never/Always On
- Pinpoint Test S: The Service Engine Soon Indicator Is Never On
- Pinpoint Test T: The Charging System Warning Indicator Is Never On
- Pinpoint Test U: The Air Bag Warning Indicator Is Never/Always On
- Pinpoint Test V: The High Beam Indicator Is Never On
- Pinpoint Test W: The LH Turn Indicator Is Never On
- Pinpoint Test X: The RH Turn Indicator Is Never On
- Pinpoint Test Y: The 4X4 HIGH/AWD LOCK Indicator Is Never/Always On
- Pinpoint Test Z: The 4X4 LOW Indicator Is Never/Always On
- Pinpoint Test AA: The Speed Control Indicator Is Never/Always On
- Pinpoint Test AB: The Check Gauge Warning Indicator Is Never/Always On
- Pinpoint Test AC: The O/D OFF Indicator Is Never/Always On
- Pinpoint Test AD: The Low Washer Fluid Indicator Is Never/Always On
- Pinpoint Test AE: The Traction Control Indicator Is Never/Always On
- Pinpoint Test AF: The Integrated Circuit Display Is Inoperative
- Pinpoint Test AG: The Instrument Cluster Is Inoperative
- Horn
- Information And Message Center
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test AJ: The Message Center Is Not Operating Correctly
- Pinpoint Test AK: The Compass Is Inoperative
- Pinpoint Test AL: The Copass Is accurate
- Pinpoint Test AM: The Message Center Switch Does Not Operate Correctly
- Pinpoint Test AN: The Indicator Does Not Operate Correctly - Low Washer Fluid Level Display
- Pinpoint Test AO: The Indicator Does Not Operate Correctly - Door Ajar Display
- Pinpoint Test AP: The Indicator Does Not Operate Correctly - Low Fuel Level Display
- Pinpoint Test AQ: The Indicator Does Not operate Correctly - Low Brake Fluid Level display
- Pinpoint Test AR: The Indicator Does Not Operate Correctly - Low Oil Pressure Display
- Pinpoint Test AS: The Indicator Does Not Operate Correctly - Check Engine Temperature
- Pinpoint Test AT: The Indicator Does Not Operate Correctly - Back-Up Aid
- Warning Devices
- Notes
- Special Tool(s)
- Inspection and Verification
- Instrument Cluster Diagnostic Trouble Code (DTC) Index
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test AU: The Key-ln-Ignition Chime Is Inoperative
- Pinpoint Test AV: The Headlamp On Reminder Chime Is Inoperative
- Pinpoint Test AW: The Door Ajar Warning Chime is Inoperative
- Pinpoint Test AX: The Safety Belt Warning Chime Does Not Operate Correctly
- Pinpoint Test AY: The Air Bag Warning Chime Does Not Operate Correctly
- Pinpoint Test AZ: All The Chimes Are Inoperative
- Pinpoint Test BA: The Chime Sounds When The Driver Door Is Ajar (No Key In Ignition And Headlamps Off)
- Pinpoint Test BB: The Belt Minder Feature Does Not Operate Correctly
- Parking Aid
- Instrument Cluster And Panel Illumination
- General Procedures
- Removal And Installation
- Body Panel System - Body System - Interior
- Headlights
- Body Panel System - Body System - Exterior
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- Body System
- Rear View Mirrors
- Notes
- Special Tools
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test A: The Mirrors Are Inoperative
- Pinpoint Test B: A Single Mirror Is Inoperative
- Pinpoint Test C: A Single Mirror Does Not Function With Switch Logic
- Pinpoint Test D: The Auto Dimming Mirror Does Not Operate Correctly
- Pinpoint Test E: The Heated Exterior Mirror Does Not Defrost - Both Heated Exterior Mirrors
- Pinpoint Test F: The Heated Exterior Mirror Does Not Defrost - Left Heated Exterior Mirror
- Pinpoint Test G: The Heated Exterior Mirror Does Not Defrost - Right Heated Exterior Mirror Inoperative
- Glass, Frames And Mechanisms
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Instrument Cluster Module (ICM) C220a
- Heated Backlight Power C402a
- Heated Backlight Ground C402b
- Driver Window Control Switch C504a
- Driver Window Control Switch C504b
- Driver Power Window Motor C524
- Passenger Front Window Control Switch C604
- Passenger Front Power Window Motor C608
- Driver Rear Window Control Switch C701
- Driver Rear Power Window Motor C703
- Passenger Rear Window Control Switch C801
- Passenger Rear Power Window Motor C803
- Pinpoint Tests
- Pinpoint Test H: All Power Windows Are Inoperative
- Pinpoint Test I: Single Power Window Is Inoperative - Driver Front Window
- Pinpoint Test J: Single Power Window Is Inoperative - Passenger Front Window
- Pinpoint Test K: Single Power Window Is Inoperative - Driver Rear Window
- Pinpoint Test L: Single Power Window Is Inoperative - Passenger Rear Window
- Pinpoint Test M: The Defrost System Is Inoperative
- Pinpoint Test N: The Defrost System Will Not Shut Off Automatically
- Wipers And Washers
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test O: The Wipers Are Inoperative
- Pinpoint Test P: The Rear Wiper Is Inoperative
- Pinpoint Test Q: The Wipers Stay On Continuously
- Pinpoint Test R: The Rear Wiper Stays On Continuously
- Pinpoint Test S: The High/Low Wiper Speeds Do Not Operate Correctly (intermittent wiper mode OK)
- Pinpoint Test T: The Low Rear Wiper Speed Does Not Operate Correctly
- Pinpoint Test U: The Intermittent Wiper Speed Does Not Operate Correctly (high/low speeds OK)
- Pinpoint Test V: THE INTERMITTENT REAR WIPER SPEED DOES NOT OPERATE CORRECTLY
- Pinpoint Test W: The Wipers Do Not Operate Correctly In The MIST Position
- Pinpoint Test X: The Rear Wiper Wash and Wipe Function Does Not Operate
- Pinpoint Test Y: The Washer Pump Is Inoperative
- Pinpoint Test Z: The Speed Dependent Interval Mode Does Not Operate Correctly
- Component Test - Windshield Wiper Motor
- Component Test - Rear Window Wiper Motor
- General Procedures
- Removal And Installation
- Windshield Glass
- Window Control Switch
- Door Window Glass - Front
- Door Window Glass - Rear
- Windshield Wiper
- Rear Window Wiper
- Fender
- Liftgate
- Windshield Washer Pump And Reservoir
- Running Board
- Exterior Mirror
- Interior Mirror
- Exterior Mirror Control Switch
- Rear Quarter Window Glass
- Liftgate Window Glass
- Front Bumper
- Rear Bumper - Explorer
- Rear Bumper - Mountaineer
- Mouldings
- Notes
- Removal and Installation
- Notes
- Item 2: Front Fender Moulding Removal Note
- Item 3: Front Door Moulding Removal Note
- Item 5: Rear Door Moulding Removal Note
- Item 7: Rear Quarter Panel Trim Moulding Removal Note
- Item 7: Rear Quarter Panel Trim Moulding, Item 5: Rear Door Moulding, Item 3: Front Door Moulding, Item 2: Front Fender Moulding Installation Note
- Radiator Grille Opening Panel
- Radiator Grille
- Exterior Lighting System
- Component Location
- Description And Operation
- Diagnosis And Testing
- Headlamps
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- AUTOLAMPS
- STOPLAMPS
- Turn Signal And Hazard Lamps
- Parking, Rear And License Lamps
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Explorer: LH Parking/Turn Lamp C1023, Rh Park/Turn Lamp C1043
- Exterior Lighting System
- Headlamp Switch C205a
- Vehicle Security Module C3008e
- LH Rear Lamp C4032 And C4035 (Explorer), RH Rear Lamp C4034 And C4036 (Mountaineer)
- LH License Lamp C452, RH License Lamp C462
- LH Tail Lamp C412, RH Tail Lamp C415
- LH Side Marker C481, RH Side Marker C482, RH Side Marker C1126, LH Side Marker C1127
- Pinpoint Tests
- Fog Lamps
- Reversing Lamps
- Trailer Lamps
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test Y: The Trailer Lamps Are Inoperative
- Pinpoint Test Z: The Trailer Lamps Are Inoperative - RH Trailer Turn Signals/Stoplamps/Hazard Lamps
- Pinpoint Test AA: The Trailer Lamps Are Inoperative - LH Trailer Turn Signal/Stoplamp/Hazard Lamps
- Pinpoint Test AB: The Trailer Lamps On Inoperative - Parking Lamps
- Pinpoint Test AC: The Trailer Lamps Are Inoperative - Reversing Lamps
- Pinpoint Test AD: The Trailer Lamps Are On Continuously
- Pinpoint Test AE: The Trailer Battery Charging Is Inoperative
- Pinpoint Test AF: The Trailer Electric Brakes Are Inoperative
- Daytime Running Lamps
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test AG: The Daytime Running Lamps (DRL) Are Inoperative
- Pinpoint Test AH: The Daytime Running Lamps Are On With The Parking Brake Set
- Pinpoint Test AI: The Daytime Running Lamps Are On With The Ignition Switch Off
- Pinpoint Test AJ: The Daytime Running Lamps Are Inoperative - The Low Beam Headlamps Are On At Full Intensity In DRL Mode
- Headlamps
- General Procedures
- Removal And Installation
- Body Panel System - Body System - Exterior
- Heated Glass/Defoggers
- Body Panel System - Body System - Exterior
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- Body System
- Rear View Mirrors
- Notes
- Special Tools
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test A: The Mirrors Are Inoperative
- Pinpoint Test B: A Single Mirror Is Inoperative
- Pinpoint Test C: A Single Mirror Does Not Function With Switch Logic
- Pinpoint Test D: The Auto Dimming Mirror Does Not Operate Correctly
- Pinpoint Test E: The Heated Exterior Mirror Does Not Defrost - Both Heated Exterior Mirrors
- Pinpoint Test F: The Heated Exterior Mirror Does Not Defrost - Left Heated Exterior Mirror
- Pinpoint Test G: The Heated Exterior Mirror Does Not Defrost - Right Heated Exterior Mirror Inoperative
- Glass, Frames And Mechanisms
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Instrument Cluster Module (ICM) C220a
- Heated Backlight Power C402a
- Heated Backlight Ground C402b
- Driver Window Control Switch C504a
- Driver Window Control Switch C504b
- Driver Power Window Motor C524
- Passenger Front Window Control Switch C604
- Passenger Front Power Window Motor C608
- Driver Rear Window Control Switch C701
- Driver Rear Power Window Motor C703
- Passenger Rear Window Control Switch C801
- Passenger Rear Power Window Motor C803
- Pinpoint Tests
- Pinpoint Test H: All Power Windows Are Inoperative
- Pinpoint Test I: Single Power Window Is Inoperative - Driver Front Window
- Pinpoint Test J: Single Power Window Is Inoperative - Passenger Front Window
- Pinpoint Test K: Single Power Window Is Inoperative - Driver Rear Window
- Pinpoint Test L: Single Power Window Is Inoperative - Passenger Rear Window
- Pinpoint Test M: The Defrost System Is Inoperative
- Pinpoint Test N: The Defrost System Will Not Shut Off Automatically
- Wipers And Washers
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test O: The Wipers Are Inoperative
- Pinpoint Test P: The Rear Wiper Is Inoperative
- Pinpoint Test Q: The Wipers Stay On Continuously
- Pinpoint Test R: The Rear Wiper Stays On Continuously
- Pinpoint Test S: The High/Low Wiper Speeds Do Not Operate Correctly (intermittent wiper mode OK)
- Pinpoint Test T: The Low Rear Wiper Speed Does Not Operate Correctly
- Pinpoint Test U: The Intermittent Wiper Speed Does Not Operate Correctly (high/low speeds OK)
- Pinpoint Test V: THE INTERMITTENT REAR WIPER SPEED DOES NOT OPERATE CORRECTLY
- Pinpoint Test W: The Wipers Do Not Operate Correctly In The MIST Position
- Pinpoint Test X: The Rear Wiper Wash and Wipe Function Does Not Operate
- Pinpoint Test Y: The Washer Pump Is Inoperative
- Pinpoint Test Z: The Speed Dependent Interval Mode Does Not Operate Correctly
- Component Test - Windshield Wiper Motor
- Component Test - Rear Window Wiper Motor
- General Procedures
- Removal And Installation
- Windshield Glass
- Window Control Switch
- Door Window Glass - Front
- Door Window Glass - Rear
- Windshield Wiper
- Rear Window Wiper
- Fender
- Liftgate
- Windshield Washer Pump And Reservoir
- Running Board
- Exterior Mirror
- Interior Mirror
- Exterior Mirror Control Switch
- Rear Quarter Window Glass
- Liftgate Window Glass
- Front Bumper
- Rear Bumper - Explorer
- Rear Bumper - Mountaineer
- Mouldings
- Notes
- Removal and Installation
- Notes
- Item 2: Front Fender Moulding Removal Note
- Item 3: Front Door Moulding Removal Note
- Item 5: Rear Door Moulding Removal Note
- Item 7: Rear Quarter Panel Trim Moulding Removal Note
- Item 7: Rear Quarter Panel Trim Moulding, Item 5: Rear Door Moulding, Item 3: Front Door Moulding, Item 2: Front Fender Moulding Installation Note
- Radiator Grille Opening Panel
- Radiator Grille
- Body Panel System - Body System - Exterior
- Infotainment
- Entertainment System
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- Entertainment System
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test A: The Audio Unit is Inoperative/Does not Operate Correctly
- Pinpoint Test B: Poor Reception
- Pinpoint Test C: Poor Quality/Distorted Sound or No Sound From One or More Speakers (Not All Speakers)
- Pinpoint Test D: Poor Quality/Distorted Sound or No Sound From All Speakers
- Pinpoint Test E: The Subwoofer is Inoperative
- Pinpoint Test F: Loud Popping Sound When Cycling The Ignition Switch
- Pinpoint Test G: The Auxiliary Audio Control is Inoperative - Steering Wheel Audio Control Switch(es)
- Pinpoint Test H: The Audio Unit Does Not Operate Correctly - Speed Sensitive Volume (SSV)
- Pinpoint Test I: The Video System is Inoperative
- Pinpoint Test J: The Video System Does Not Operate Correctly - No Sound From One or More Speakers, Not All Speakers
- Entertainment System
- Removal And Installation
- Entertainment System
- Interior/Exterior Trim
- Body Panel System - Body System - Interior
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- Roof Opening Panel
- Notes
- Inspection and Verification
- Symptom Chart
- Connector Identification
- Pinpoint Tests
- Roof Opening Panel
- General Procedures
- Removal And Installation
- Interior Trim Panels
- Front Door Trim Panel
- Rear Door Trim Panel
- Liftgate Trim Panel
- Headliner
- Notes
- Removal and Installation
- Notes
- Item 1: Sun Visor Retainer Cover Removal Note
- Item 4: Sun Visor Electrical Connector Removal Note
- Item 6: Interior Mirror Electrical Connector Removal Note
- Item 7 and Item 9: Cargo Lamp Cover Removal Note
- Item 11: Headliner Electrical Connectors (Rear) Removal Note
- Item 13: Headliner Electrical Connector (Front) Removal Note
- Item 15: Sun Visor Center Retainer Removal Note
- Item 16: Garment Hook Removal Note
- Item 4: Sun Visor Electrical Connector Installation Note
- Roof Opening Panel
- Removal and Installation
- Notes
- Item 1: Roof Opening Panel Glass Screws Removal Note
- Item 3: Roof Opening Panel Electrical Connector Removal Note
- Item 6: Roof Opening Panel Shield Removal Note
- Item 7: Roof Opening Panel Front Drain Hose Removal Note
- Item 8: Roof Opening Panel Rear Drain Hose Removal Note
- Item 10: Roof Opening Panel Frame Removal Note
- Item 7: Roof Opening Panel Front Drain Hose and Item 8: Roof Opening Panel Rear Drain Hose Installation Note
- Item 6: Roof Opening Panel Shield Installation Note
- Removal and Installation
- Roof Opening Panel Control Switch
- Instrument Panel
- Floor Console
- Overhead Console
- Body Panel System - Body System - Interior
- Interior/Illumination Lights
- Interior Lighting System
- Component Location
- Description And Operation
- Diagnosis And Testing
- Interior Lighting
- Notes
- Special Tool(s)
- Inspection and Verification
- Instrument Cluster Diagnostic Trouble Code Chart
- Vehicle Security Module Chart Trouble Code Chart
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test A: The Interior Lamps Are Inoperative
- Pinpoint Test B: An Individual Lamp Is Inoperative
- Pinpoint Test C: The Interior Lamps Stay On Continuously
- Pinpoint Test D: The Demand Lighting Is Inoperative
- Pinpoint Test E: An Individual Demand Lamp Is Inoperative
- Pinpoint Test F: The Battery Saver Does Not Deactivate After Time-Out
- Pinpoint Test G: All Battery Saver Components Do Not Operate
- Pinpoint Test H: The Interior Lamps Do Not Turn On With One Door Open
- Interior Lighting
- Interior Lighting System
- Mirrors
- Body Panel System - Body System - Exterior
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- Body System
- Rear View Mirrors
- Notes
- Special Tools
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test A: The Mirrors Are Inoperative
- Pinpoint Test B: A Single Mirror Is Inoperative
- Pinpoint Test C: A Single Mirror Does Not Function With Switch Logic
- Pinpoint Test D: The Auto Dimming Mirror Does Not Operate Correctly
- Pinpoint Test E: The Heated Exterior Mirror Does Not Defrost - Both Heated Exterior Mirrors
- Pinpoint Test F: The Heated Exterior Mirror Does Not Defrost - Left Heated Exterior Mirror
- Pinpoint Test G: The Heated Exterior Mirror Does Not Defrost - Right Heated Exterior Mirror Inoperative
- Glass, Frames And Mechanisms
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Instrument Cluster Module (ICM) C220a
- Heated Backlight Power C402a
- Heated Backlight Ground C402b
- Driver Window Control Switch C504a
- Driver Window Control Switch C504b
- Driver Power Window Motor C524
- Passenger Front Window Control Switch C604
- Passenger Front Power Window Motor C608
- Driver Rear Window Control Switch C701
- Driver Rear Power Window Motor C703
- Passenger Rear Window Control Switch C801
- Passenger Rear Power Window Motor C803
- Pinpoint Tests
- Pinpoint Test H: All Power Windows Are Inoperative
- Pinpoint Test I: Single Power Window Is Inoperative - Driver Front Window
- Pinpoint Test J: Single Power Window Is Inoperative - Passenger Front Window
- Pinpoint Test K: Single Power Window Is Inoperative - Driver Rear Window
- Pinpoint Test L: Single Power Window Is Inoperative - Passenger Rear Window
- Pinpoint Test M: The Defrost System Is Inoperative
- Pinpoint Test N: The Defrost System Will Not Shut Off Automatically
- Wipers And Washers
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test O: The Wipers Are Inoperative
- Pinpoint Test P: The Rear Wiper Is Inoperative
- Pinpoint Test Q: The Wipers Stay On Continuously
- Pinpoint Test R: The Rear Wiper Stays On Continuously
- Pinpoint Test S: The High/Low Wiper Speeds Do Not Operate Correctly (intermittent wiper mode OK)
- Pinpoint Test T: The Low Rear Wiper Speed Does Not Operate Correctly
- Pinpoint Test U: The Intermittent Wiper Speed Does Not Operate Correctly (high/low speeds OK)
- Pinpoint Test V: THE INTERMITTENT REAR WIPER SPEED DOES NOT OPERATE CORRECTLY
- Pinpoint Test W: The Wipers Do Not Operate Correctly In The MIST Position
- Pinpoint Test X: The Rear Wiper Wash and Wipe Function Does Not Operate
- Pinpoint Test Y: The Washer Pump Is Inoperative
- Pinpoint Test Z: The Speed Dependent Interval Mode Does Not Operate Correctly
- Component Test - Windshield Wiper Motor
- Component Test - Rear Window Wiper Motor
- General Procedures
- Removal And Installation
- Windshield Glass
- Window Control Switch
- Door Window Glass - Front
- Door Window Glass - Rear
- Windshield Wiper
- Rear Window Wiper
- Fender
- Liftgate
- Windshield Washer Pump And Reservoir
- Running Board
- Exterior Mirror
- Interior Mirror
- Exterior Mirror Control Switch
- Rear Quarter Window Glass
- Liftgate Window Glass
- Front Bumper
- Rear Bumper - Explorer
- Rear Bumper - Mountaineer
- Mouldings
- Notes
- Removal and Installation
- Notes
- Item 2: Front Fender Moulding Removal Note
- Item 3: Front Door Moulding Removal Note
- Item 5: Rear Door Moulding Removal Note
- Item 7: Rear Quarter Panel Trim Moulding Removal Note
- Item 7: Rear Quarter Panel Trim Moulding, Item 5: Rear Door Moulding, Item 3: Front Door Moulding, Item 2: Front Fender Moulding Installation Note
- Radiator Grille Opening Panel
- Radiator Grille
- Body Panel System - Body System - Exterior
- Seats
- Seat System
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- Seats
- Notes
- Special Tool(s)
- Restraint System Diagnostic Tool Warning
- Inspection and Verification
- DSM Diagnostic Trouble Code (DTC) Index
- Symptom Chart
- Connector Circuit Reference
- Driver Power Seat Control Switch C352
- Passenger Power Seat Control Switch C355
- Driver Power Seat Motor C357
- Passenger Power Seat Motor C3015
- Driver Power Seat Control Switch With Memory C3016
- Driver Power Seat Motor C353b
- Driver Memory Set Switch C503
- Driver Memory Seat Module C341e
- Driver Memory Seat Module C341f
- Driver Memory Seat Module C341g
- Driver Memory Seat Motor Position Sensor C353a
- Driver And Passenger Heated Seat Module C3191/C3192
- Driver And Passenger Heated Seat Switch C320/C321
- Driver And Passenger Heated Seat Cushion Element C364/C334
- Driver And Passenger Heated Seat Backrest Element C365/C335
- Pinpoint Tests
- Notes
- Pinpoint Test A: The Power Seat Is Inoperative
- Pinpoint Test B: The Power Seat Moves But Is Noisy
- Pinpoint Test C: The Power Seat Moves But Is Loose
- Pinpoint Test D: The Power Seat Does Not Make Full Travel
- Pinpoint Test E: The Power Seat Does Not Move Horizontally/Vertically
- Pinpoint Test F: The Memory Seat Is Inoperative
- Pinpoint Test G: The Memory Seat Does Not Operate Correctly - Does Not Operate Using The Memory Set Switch
- Pinpoint Test H: The Heated Seat Is Inoperative
- Pinpoint Test I: The Heated Seat Is Inoperative - Seat Does Heat But The Heated Seat Indicator Does Not Illuminate When Pressed
- Component Test
- Seats
- General Procedures
- Removal And Installation
- Disassembly And Assembly
- Front Seat Cushion
- Rear Seat Cushion - 20 Percent, Second Row
- Rear Seat Cushion - 40 Percent E-Z Entry, Second Row
- Rear Seat Cushion - 60 Percent Of 60/40 Bench, Second Row
- Rear Seat Cushion - 40 Percent Of 60/40 Bench, Second Row
- Rear Seat Cushion - Third Row
- Front Seat Backrest
- Rear Seat Backrest - 60 Percent Of 60/40 Bench, Second Row
- Rear Seat Backrest - 40 Percent Of 60/40 Bench, Second Row
- Rear Seat Backrest - 20 Percent, Second Row
- Rear Seat Backrest - 40 Percent E-Z Entry, Second Row
- Rear Seat Backrest - Third Row
- Seat System
- Window Motors & Regulators
- Body Panel System - Body System - Exterior
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- Body System
- Rear View Mirrors
- Notes
- Special Tools
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test A: The Mirrors Are Inoperative
- Pinpoint Test B: A Single Mirror Is Inoperative
- Pinpoint Test C: A Single Mirror Does Not Function With Switch Logic
- Pinpoint Test D: The Auto Dimming Mirror Does Not Operate Correctly
- Pinpoint Test E: The Heated Exterior Mirror Does Not Defrost - Both Heated Exterior Mirrors
- Pinpoint Test F: The Heated Exterior Mirror Does Not Defrost - Left Heated Exterior Mirror
- Pinpoint Test G: The Heated Exterior Mirror Does Not Defrost - Right Heated Exterior Mirror Inoperative
- Glass, Frames And Mechanisms
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Instrument Cluster Module (ICM) C220a
- Heated Backlight Power C402a
- Heated Backlight Ground C402b
- Driver Window Control Switch C504a
- Driver Window Control Switch C504b
- Driver Power Window Motor C524
- Passenger Front Window Control Switch C604
- Passenger Front Power Window Motor C608
- Driver Rear Window Control Switch C701
- Driver Rear Power Window Motor C703
- Passenger Rear Window Control Switch C801
- Passenger Rear Power Window Motor C803
- Pinpoint Tests
- Pinpoint Test H: All Power Windows Are Inoperative
- Pinpoint Test I: Single Power Window Is Inoperative - Driver Front Window
- Pinpoint Test J: Single Power Window Is Inoperative - Passenger Front Window
- Pinpoint Test K: Single Power Window Is Inoperative - Driver Rear Window
- Pinpoint Test L: Single Power Window Is Inoperative - Passenger Rear Window
- Pinpoint Test M: The Defrost System Is Inoperative
- Pinpoint Test N: The Defrost System Will Not Shut Off Automatically
- Wipers And Washers
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test O: The Wipers Are Inoperative
- Pinpoint Test P: The Rear Wiper Is Inoperative
- Pinpoint Test Q: The Wipers Stay On Continuously
- Pinpoint Test R: The Rear Wiper Stays On Continuously
- Pinpoint Test S: The High/Low Wiper Speeds Do Not Operate Correctly (intermittent wiper mode OK)
- Pinpoint Test T: The Low Rear Wiper Speed Does Not Operate Correctly
- Pinpoint Test U: The Intermittent Wiper Speed Does Not Operate Correctly (high/low speeds OK)
- Pinpoint Test V: THE INTERMITTENT REAR WIPER SPEED DOES NOT OPERATE CORRECTLY
- Pinpoint Test W: The Wipers Do Not Operate Correctly In The MIST Position
- Pinpoint Test X: The Rear Wiper Wash and Wipe Function Does Not Operate
- Pinpoint Test Y: The Washer Pump Is Inoperative
- Pinpoint Test Z: The Speed Dependent Interval Mode Does Not Operate Correctly
- Component Test - Windshield Wiper Motor
- Component Test - Rear Window Wiper Motor
- General Procedures
- Removal And Installation
- Windshield Glass
- Window Control Switch
- Door Window Glass - Front
- Door Window Glass - Rear
- Windshield Wiper
- Rear Window Wiper
- Fender
- Liftgate
- Windshield Washer Pump And Reservoir
- Running Board
- Exterior Mirror
- Interior Mirror
- Exterior Mirror Control Switch
- Rear Quarter Window Glass
- Liftgate Window Glass
- Front Bumper
- Rear Bumper - Explorer
- Rear Bumper - Mountaineer
- Mouldings
- Notes
- Removal and Installation
- Notes
- Item 2: Front Fender Moulding Removal Note
- Item 3: Front Door Moulding Removal Note
- Item 5: Rear Door Moulding Removal Note
- Item 7: Rear Quarter Panel Trim Moulding Removal Note
- Item 7: Rear Quarter Panel Trim Moulding, Item 5: Rear Door Moulding, Item 3: Front Door Moulding, Item 2: Front Fender Moulding Installation Note
- Radiator Grille Opening Panel
- Radiator Grille
- Body Panel System - Body System - Exterior
- Wiper/Washer Systems
- Body Panel System - Body System - Exterior
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- Body System
- Rear View Mirrors
- Notes
- Special Tools
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test A: The Mirrors Are Inoperative
- Pinpoint Test B: A Single Mirror Is Inoperative
- Pinpoint Test C: A Single Mirror Does Not Function With Switch Logic
- Pinpoint Test D: The Auto Dimming Mirror Does Not Operate Correctly
- Pinpoint Test E: The Heated Exterior Mirror Does Not Defrost - Both Heated Exterior Mirrors
- Pinpoint Test F: The Heated Exterior Mirror Does Not Defrost - Left Heated Exterior Mirror
- Pinpoint Test G: The Heated Exterior Mirror Does Not Defrost - Right Heated Exterior Mirror Inoperative
- Glass, Frames And Mechanisms
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Instrument Cluster Module (ICM) C220a
- Heated Backlight Power C402a
- Heated Backlight Ground C402b
- Driver Window Control Switch C504a
- Driver Window Control Switch C504b
- Driver Power Window Motor C524
- Passenger Front Window Control Switch C604
- Passenger Front Power Window Motor C608
- Driver Rear Window Control Switch C701
- Driver Rear Power Window Motor C703
- Passenger Rear Window Control Switch C801
- Passenger Rear Power Window Motor C803
- Pinpoint Tests
- Pinpoint Test H: All Power Windows Are Inoperative
- Pinpoint Test I: Single Power Window Is Inoperative - Driver Front Window
- Pinpoint Test J: Single Power Window Is Inoperative - Passenger Front Window
- Pinpoint Test K: Single Power Window Is Inoperative - Driver Rear Window
- Pinpoint Test L: Single Power Window Is Inoperative - Passenger Rear Window
- Pinpoint Test M: The Defrost System Is Inoperative
- Pinpoint Test N: The Defrost System Will Not Shut Off Automatically
- Wipers And Washers
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test O: The Wipers Are Inoperative
- Pinpoint Test P: The Rear Wiper Is Inoperative
- Pinpoint Test Q: The Wipers Stay On Continuously
- Pinpoint Test R: The Rear Wiper Stays On Continuously
- Pinpoint Test S: The High/Low Wiper Speeds Do Not Operate Correctly (intermittent wiper mode OK)
- Pinpoint Test T: The Low Rear Wiper Speed Does Not Operate Correctly
- Pinpoint Test U: The Intermittent Wiper Speed Does Not Operate Correctly (high/low speeds OK)
- Pinpoint Test V: THE INTERMITTENT REAR WIPER SPEED DOES NOT OPERATE CORRECTLY
- Pinpoint Test W: The Wipers Do Not Operate Correctly In The MIST Position
- Pinpoint Test X: The Rear Wiper Wash and Wipe Function Does Not Operate
- Pinpoint Test Y: The Washer Pump Is Inoperative
- Pinpoint Test Z: The Speed Dependent Interval Mode Does Not Operate Correctly
- Component Test - Windshield Wiper Motor
- Component Test - Rear Window Wiper Motor
- General Procedures
- Removal And Installation
- Windshield Glass
- Window Control Switch
- Door Window Glass - Front
- Door Window Glass - Rear
- Windshield Wiper
- Rear Window Wiper
- Fender
- Liftgate
- Windshield Washer Pump And Reservoir
- Running Board
- Exterior Mirror
- Interior Mirror
- Exterior Mirror Control Switch
- Rear Quarter Window Glass
- Liftgate Window Glass
- Front Bumper
- Rear Bumper - Explorer
- Rear Bumper - Mountaineer
- Mouldings
- Notes
- Removal and Installation
- Notes
- Item 2: Front Fender Moulding Removal Note
- Item 3: Front Door Moulding Removal Note
- Item 5: Rear Door Moulding Removal Note
- Item 7: Rear Quarter Panel Trim Moulding Removal Note
- Item 7: Rear Quarter Panel Trim Moulding, Item 5: Rear Door Moulding, Item 3: Front Door Moulding, Item 2: Front Fender Moulding Installation Note
- Radiator Grille Opening Panel
- Radiator Grille
- Body Panel System - Body System - Exterior
- Accessories Control Systems
- Body & Frame
- Door Locks
- Anti-Theft System
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- Anti-Theft - Pats
- Notes
- Special Tool(s)
- Inspection and Verification
- Powertrain Control Module (PCM) Module Diagnostic Trouble Code (DTC) Index
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test A: The Anti-Theft Indicator Is Always/Never On - Engine Cranks, But No Three-Second Theft Indicator Prove-out
- Pinpoint Test B: The Anti-Theft System Does Not Operate Correctly - Anti- Theft Number Of Programmed Keys Is Below Minimum
- Pinpoint Test C: The Anti-Theft System Does Not Operate Correctly - Antenna Not Connected Or Defective Transceiver
- Pinpoint Test D: The Anti-Theft System Does Not Operate Correctly - PATS Key Transponder Signal Is Not Received - Damaged Key Or Non-PATS Key
- Pinpoint Test E: The Anti-Theft System Does Not Operate Correctly - PATS Received Incorrect Key-Code From Key Transponder (Unprogrammed PATS Key)
- Pinpoint Test F: The Anti-Theft System Does Not Operate Correctly - PATS Received Invalid Format Of Key-Code From Key Transponder (Partial Key Read)
- Pinpoint Test G: The Anti-Theft System Does Not Operate Correctly - PATS Transceiver Signal Is Not Received (Not Connected, Damaged, Or Wiring)
- Pinpoint Test H: The Vehicle Does Not Start - Theft Indicator Proves Out For Three Seconds As Normal
- Anti-Theft - Perimeter
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test I: The Alarm System Does Not Disarm-Using the Disarm Switches
- Pinpoint Test J: The Alarm System Does Not Arm/Disarm-Using the Keyless Entry Remote Transmitter
- Pinpoint Test K: The Alarm System Does Not Arm/Disarm - Using The Keyless Entry Keypad
- Pinpoint Test L: The Alarm System Does Not Operate Correctly
- Anti-Theft - Pats
- General Procedures
- Removal And Installation
- Body Panel System - Body System - Exterior
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- Body System
- Rear View Mirrors
- Notes
- Special Tools
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test A: The Mirrors Are Inoperative
- Pinpoint Test B: A Single Mirror Is Inoperative
- Pinpoint Test C: A Single Mirror Does Not Function With Switch Logic
- Pinpoint Test D: The Auto Dimming Mirror Does Not Operate Correctly
- Pinpoint Test E: The Heated Exterior Mirror Does Not Defrost - Both Heated Exterior Mirrors
- Pinpoint Test F: The Heated Exterior Mirror Does Not Defrost - Left Heated Exterior Mirror
- Pinpoint Test G: The Heated Exterior Mirror Does Not Defrost - Right Heated Exterior Mirror Inoperative
- Glass, Frames And Mechanisms
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Instrument Cluster Module (ICM) C220a
- Heated Backlight Power C402a
- Heated Backlight Ground C402b
- Driver Window Control Switch C504a
- Driver Window Control Switch C504b
- Driver Power Window Motor C524
- Passenger Front Window Control Switch C604
- Passenger Front Power Window Motor C608
- Driver Rear Window Control Switch C701
- Driver Rear Power Window Motor C703
- Passenger Rear Window Control Switch C801
- Passenger Rear Power Window Motor C803
- Pinpoint Tests
- Pinpoint Test H: All Power Windows Are Inoperative
- Pinpoint Test I: Single Power Window Is Inoperative - Driver Front Window
- Pinpoint Test J: Single Power Window Is Inoperative - Passenger Front Window
- Pinpoint Test K: Single Power Window Is Inoperative - Driver Rear Window
- Pinpoint Test L: Single Power Window Is Inoperative - Passenger Rear Window
- Pinpoint Test M: The Defrost System Is Inoperative
- Pinpoint Test N: The Defrost System Will Not Shut Off Automatically
- Wipers And Washers
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test O: The Wipers Are Inoperative
- Pinpoint Test P: The Rear Wiper Is Inoperative
- Pinpoint Test Q: The Wipers Stay On Continuously
- Pinpoint Test R: The Rear Wiper Stays On Continuously
- Pinpoint Test S: The High/Low Wiper Speeds Do Not Operate Correctly (intermittent wiper mode OK)
- Pinpoint Test T: The Low Rear Wiper Speed Does Not Operate Correctly
- Pinpoint Test U: The Intermittent Wiper Speed Does Not Operate Correctly (high/low speeds OK)
- Pinpoint Test V: THE INTERMITTENT REAR WIPER SPEED DOES NOT OPERATE CORRECTLY
- Pinpoint Test W: The Wipers Do Not Operate Correctly In The MIST Position
- Pinpoint Test X: The Rear Wiper Wash and Wipe Function Does Not Operate
- Pinpoint Test Y: The Washer Pump Is Inoperative
- Pinpoint Test Z: The Speed Dependent Interval Mode Does Not Operate Correctly
- Component Test - Windshield Wiper Motor
- Component Test - Rear Window Wiper Motor
- General Procedures
- Removal And Installation
- Windshield Glass
- Window Control Switch
- Door Window Glass - Front
- Door Window Glass - Rear
- Windshield Wiper
- Rear Window Wiper
- Fender
- Liftgate
- Windshield Washer Pump And Reservoir
- Running Board
- Exterior Mirror
- Interior Mirror
- Exterior Mirror Control Switch
- Rear Quarter Window Glass
- Liftgate Window Glass
- Front Bumper
- Rear Bumper - Explorer
- Rear Bumper - Mountaineer
- Mouldings
- Notes
- Removal and Installation
- Notes
- Item 2: Front Fender Moulding Removal Note
- Item 3: Front Door Moulding Removal Note
- Item 5: Rear Door Moulding Removal Note
- Item 7: Rear Quarter Panel Trim Moulding Removal Note
- Item 7: Rear Quarter Panel Trim Moulding, Item 5: Rear Door Moulding, Item 3: Front Door Moulding, Item 2: Front Fender Moulding Installation Note
- Radiator Grille Opening Panel
- Radiator Grille
- Handles, Locks, Latches And Entry Systems
- Component Location
- Specifications
- Description And Operation
- Handles, Locks, Latches And Entry Systems
- Notes
- Principles of Operation
- Power Locks
- Power Unlock Inhibit
- Deactivating/Activating Power Door Unlock Switch Inhibit
- Autolock
- Autolock Enable/Disable - Using the Keypad
- Autolock Enable/Disable - Using the Ignition Switch
- Smart Unlock
- Remote Transmitter Lock/Unlock Control - Unlock
- Remote Transmitter Lock/Unlock Control - Lock
- Panic Alarm
- Keyless Entry Keypad
- Programming/Erasing Personal Code
- Anti-Scan Feature
- Unlocking the Doors and Liftgate with the Keyless Entry Keypad System
- Locking the Doors with the Keyless Entry Keypad System
- Handles, Locks, Latches And Entry Systems
- Diagnosis And Testing
- Locks, Latches And Entry Systems
- Notes
- Inspection and Verification
- Vehicle Security Module Diagnostic Trouble Code (DTC) Index
- Symptom Chart
- Connector Circuit Reference
- Headlamp Switch C205a
- Liftgate Door Lock Control Switch C456
- Liftgate Lock Actuator C457
- Liftgate Glass Ajar Switch C478
- Liftgate Ajar Switch C479
- Keyless Entry Keypad C500
- Driver (C505) and Passenger (C609) Door Lock Control Switches
- Door Ajar Switches LH Front C526, RH Front C602, LH Rear C715, RH Rear C820
- Door Lock Actuators LH Front C525, RH Front C603, LH Rear C704, RH Rear C804
- Vehicle Security Module C3008d
- Vehicle Security Module C3008e
- Vehicle Security Module C3008f
- Liftgate Window Glass Release Switch C4039
- Liftgate Window Glass Release Actuator C4040
- Pinpoint Tests
- Pinpoint Test A: A Single/More Than One Door Lock Is Inoperative-Power Locking
- Pinpoint Test B: The Doors Do Not Lock/Unlock Using The Keyless Entry Keypad
- Pinpoint Test C: The Doors Do Not Lock/Unlock Using The Remote Transmitter
- Pinpoint Test D: The Autolock Does Not Operate Correctly
- Pinpoint Test E: Panic Feature Is Inoperative/Does Not Operate Correctly
- Pinpoint Test F: The Keyless Entry Keypad Illumination Is Inoperative
- Pinpoint Test G: The Remote Keyless Entry Transmitter Is Out Of Synchronization
- Pinpoint Test H: The Smart Lock Does Not Operate Correctly
- Pinpoint Test I: The Liftgate Window Glass Release Is Inoperative
- Pinpoint Test J: The Liftgate Window Glass Does Not Release Using The Remote Transmitter
- Locks, Latches And Entry Systems
- General Procedures
- Removal And Installation
- Passive Anti-Theft System Job Aid
- Remote Keyless Entry System [Transmitter Programming Procedures]
- Anti-Theft System
- Exterior/Interior Trim
- Body Panel System - Body System - Interior
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- Roof Opening Panel
- Notes
- Inspection and Verification
- Symptom Chart
- Connector Identification
- Pinpoint Tests
- Roof Opening Panel
- General Procedures
- Removal And Installation
- Interior Trim Panels
- Front Door Trim Panel
- Rear Door Trim Panel
- Liftgate Trim Panel
- Headliner
- Notes
- Removal and Installation
- Notes
- Item 1: Sun Visor Retainer Cover Removal Note
- Item 4: Sun Visor Electrical Connector Removal Note
- Item 6: Interior Mirror Electrical Connector Removal Note
- Item 7 and Item 9: Cargo Lamp Cover Removal Note
- Item 11: Headliner Electrical Connectors (Rear) Removal Note
- Item 13: Headliner Electrical Connector (Front) Removal Note
- Item 15: Sun Visor Center Retainer Removal Note
- Item 16: Garment Hook Removal Note
- Item 4: Sun Visor Electrical Connector Installation Note
- Roof Opening Panel
- Removal and Installation
- Notes
- Item 1: Roof Opening Panel Glass Screws Removal Note
- Item 3: Roof Opening Panel Electrical Connector Removal Note
- Item 6: Roof Opening Panel Shield Removal Note
- Item 7: Roof Opening Panel Front Drain Hose Removal Note
- Item 8: Roof Opening Panel Rear Drain Hose Removal Note
- Item 10: Roof Opening Panel Frame Removal Note
- Item 7: Roof Opening Panel Front Drain Hose and Item 8: Roof Opening Panel Rear Drain Hose Installation Note
- Item 6: Roof Opening Panel Shield Installation Note
- Removal and Installation
- Roof Opening Panel Control Switch
- Instrument Panel
- Floor Console
- Overhead Console
- Body Panel System - Body System - Interior
- Frames, Subframes & Crossmembers
- Body System - Full Frame And Body Mounting - Explorer
- Mirrors
- Body Panel System - Body System - Exterior
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- Body System
- Rear View Mirrors
- Notes
- Special Tools
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test A: The Mirrors Are Inoperative
- Pinpoint Test B: A Single Mirror Is Inoperative
- Pinpoint Test C: A Single Mirror Does Not Function With Switch Logic
- Pinpoint Test D: The Auto Dimming Mirror Does Not Operate Correctly
- Pinpoint Test E: The Heated Exterior Mirror Does Not Defrost - Both Heated Exterior Mirrors
- Pinpoint Test F: The Heated Exterior Mirror Does Not Defrost - Left Heated Exterior Mirror
- Pinpoint Test G: The Heated Exterior Mirror Does Not Defrost - Right Heated Exterior Mirror Inoperative
- Glass, Frames And Mechanisms
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Instrument Cluster Module (ICM) C220a
- Heated Backlight Power C402a
- Heated Backlight Ground C402b
- Driver Window Control Switch C504a
- Driver Window Control Switch C504b
- Driver Power Window Motor C524
- Passenger Front Window Control Switch C604
- Passenger Front Power Window Motor C608
- Driver Rear Window Control Switch C701
- Driver Rear Power Window Motor C703
- Passenger Rear Window Control Switch C801
- Passenger Rear Power Window Motor C803
- Pinpoint Tests
- Pinpoint Test H: All Power Windows Are Inoperative
- Pinpoint Test I: Single Power Window Is Inoperative - Driver Front Window
- Pinpoint Test J: Single Power Window Is Inoperative - Passenger Front Window
- Pinpoint Test K: Single Power Window Is Inoperative - Driver Rear Window
- Pinpoint Test L: Single Power Window Is Inoperative - Passenger Rear Window
- Pinpoint Test M: The Defrost System Is Inoperative
- Pinpoint Test N: The Defrost System Will Not Shut Off Automatically
- Wipers And Washers
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test O: The Wipers Are Inoperative
- Pinpoint Test P: The Rear Wiper Is Inoperative
- Pinpoint Test Q: The Wipers Stay On Continuously
- Pinpoint Test R: The Rear Wiper Stays On Continuously
- Pinpoint Test S: The High/Low Wiper Speeds Do Not Operate Correctly (intermittent wiper mode OK)
- Pinpoint Test T: The Low Rear Wiper Speed Does Not Operate Correctly
- Pinpoint Test U: The Intermittent Wiper Speed Does Not Operate Correctly (high/low speeds OK)
- Pinpoint Test V: THE INTERMITTENT REAR WIPER SPEED DOES NOT OPERATE CORRECTLY
- Pinpoint Test W: The Wipers Do Not Operate Correctly In The MIST Position
- Pinpoint Test X: The Rear Wiper Wash and Wipe Function Does Not Operate
- Pinpoint Test Y: The Washer Pump Is Inoperative
- Pinpoint Test Z: The Speed Dependent Interval Mode Does Not Operate Correctly
- Component Test - Windshield Wiper Motor
- Component Test - Rear Window Wiper Motor
- General Procedures
- Removal And Installation
- Windshield Glass
- Window Control Switch
- Door Window Glass - Front
- Door Window Glass - Rear
- Windshield Wiper
- Rear Window Wiper
- Fender
- Liftgate
- Windshield Washer Pump And Reservoir
- Running Board
- Exterior Mirror
- Interior Mirror
- Exterior Mirror Control Switch
- Rear Quarter Window Glass
- Liftgate Window Glass
- Front Bumper
- Rear Bumper - Explorer
- Rear Bumper - Mountaineer
- Mouldings
- Notes
- Removal and Installation
- Notes
- Item 2: Front Fender Moulding Removal Note
- Item 3: Front Door Moulding Removal Note
- Item 5: Rear Door Moulding Removal Note
- Item 7: Rear Quarter Panel Trim Moulding Removal Note
- Item 7: Rear Quarter Panel Trim Moulding, Item 5: Rear Door Moulding, Item 3: Front Door Moulding, Item 2: Front Fender Moulding Installation Note
- Radiator Grille Opening Panel
- Radiator Grille
- Body Panel System - Body System - Exterior
- Seats
- Seat System
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- Seats
- Notes
- Special Tool(s)
- Restraint System Diagnostic Tool Warning
- Inspection and Verification
- DSM Diagnostic Trouble Code (DTC) Index
- Symptom Chart
- Connector Circuit Reference
- Driver Power Seat Control Switch C352
- Passenger Power Seat Control Switch C355
- Driver Power Seat Motor C357
- Passenger Power Seat Motor C3015
- Driver Power Seat Control Switch With Memory C3016
- Driver Power Seat Motor C353b
- Driver Memory Set Switch C503
- Driver Memory Seat Module C341e
- Driver Memory Seat Module C341f
- Driver Memory Seat Module C341g
- Driver Memory Seat Motor Position Sensor C353a
- Driver And Passenger Heated Seat Module C3191/C3192
- Driver And Passenger Heated Seat Switch C320/C321
- Driver And Passenger Heated Seat Cushion Element C364/C334
- Driver And Passenger Heated Seat Backrest Element C365/C335
- Pinpoint Tests
- Notes
- Pinpoint Test A: The Power Seat Is Inoperative
- Pinpoint Test B: The Power Seat Moves But Is Noisy
- Pinpoint Test C: The Power Seat Moves But Is Loose
- Pinpoint Test D: The Power Seat Does Not Make Full Travel
- Pinpoint Test E: The Power Seat Does Not Move Horizontally/Vertically
- Pinpoint Test F: The Memory Seat Is Inoperative
- Pinpoint Test G: The Memory Seat Does Not Operate Correctly - Does Not Operate Using The Memory Set Switch
- Pinpoint Test H: The Heated Seat Is Inoperative
- Pinpoint Test I: The Heated Seat Is Inoperative - Seat Does Heat But The Heated Seat Indicator Does Not Illuminate When Pressed
- Component Test
- Seats
- General Procedures
- Removal And Installation
- Disassembly And Assembly
- Front Seat Cushion
- Rear Seat Cushion - 20 Percent, Second Row
- Rear Seat Cushion - 40 Percent E-Z Entry, Second Row
- Rear Seat Cushion - 60 Percent Of 60/40 Bench, Second Row
- Rear Seat Cushion - 40 Percent Of 60/40 Bench, Second Row
- Rear Seat Cushion - Third Row
- Front Seat Backrest
- Rear Seat Backrest - 60 Percent Of 60/40 Bench, Second Row
- Rear Seat Backrest - 40 Percent Of 60/40 Bench, Second Row
- Rear Seat Backrest - 20 Percent, Second Row
- Rear Seat Backrest - 40 Percent E-Z Entry, Second Row
- Rear Seat Backrest - Third Row
- Seat System
- Sun Roof/T-Top/Convertible Top
- Body Panel System - Body System - Exterior
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- Body System
- Rear View Mirrors
- Notes
- Special Tools
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test A: The Mirrors Are Inoperative
- Pinpoint Test B: A Single Mirror Is Inoperative
- Pinpoint Test C: A Single Mirror Does Not Function With Switch Logic
- Pinpoint Test D: The Auto Dimming Mirror Does Not Operate Correctly
- Pinpoint Test E: The Heated Exterior Mirror Does Not Defrost - Both Heated Exterior Mirrors
- Pinpoint Test F: The Heated Exterior Mirror Does Not Defrost - Left Heated Exterior Mirror
- Pinpoint Test G: The Heated Exterior Mirror Does Not Defrost - Right Heated Exterior Mirror Inoperative
- Glass, Frames And Mechanisms
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Instrument Cluster Module (ICM) C220a
- Heated Backlight Power C402a
- Heated Backlight Ground C402b
- Driver Window Control Switch C504a
- Driver Window Control Switch C504b
- Driver Power Window Motor C524
- Passenger Front Window Control Switch C604
- Passenger Front Power Window Motor C608
- Driver Rear Window Control Switch C701
- Driver Rear Power Window Motor C703
- Passenger Rear Window Control Switch C801
- Passenger Rear Power Window Motor C803
- Pinpoint Tests
- Pinpoint Test H: All Power Windows Are Inoperative
- Pinpoint Test I: Single Power Window Is Inoperative - Driver Front Window
- Pinpoint Test J: Single Power Window Is Inoperative - Passenger Front Window
- Pinpoint Test K: Single Power Window Is Inoperative - Driver Rear Window
- Pinpoint Test L: Single Power Window Is Inoperative - Passenger Rear Window
- Pinpoint Test M: The Defrost System Is Inoperative
- Pinpoint Test N: The Defrost System Will Not Shut Off Automatically
- Wipers And Washers
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test O: The Wipers Are Inoperative
- Pinpoint Test P: The Rear Wiper Is Inoperative
- Pinpoint Test Q: The Wipers Stay On Continuously
- Pinpoint Test R: The Rear Wiper Stays On Continuously
- Pinpoint Test S: The High/Low Wiper Speeds Do Not Operate Correctly (intermittent wiper mode OK)
- Pinpoint Test T: The Low Rear Wiper Speed Does Not Operate Correctly
- Pinpoint Test U: The Intermittent Wiper Speed Does Not Operate Correctly (high/low speeds OK)
- Pinpoint Test V: THE INTERMITTENT REAR WIPER SPEED DOES NOT OPERATE CORRECTLY
- Pinpoint Test W: The Wipers Do Not Operate Correctly In The MIST Position
- Pinpoint Test X: The Rear Wiper Wash and Wipe Function Does Not Operate
- Pinpoint Test Y: The Washer Pump Is Inoperative
- Pinpoint Test Z: The Speed Dependent Interval Mode Does Not Operate Correctly
- Component Test - Windshield Wiper Motor
- Component Test - Rear Window Wiper Motor
- General Procedures
- Removal And Installation
- Windshield Glass
- Window Control Switch
- Door Window Glass - Front
- Door Window Glass - Rear
- Windshield Wiper
- Rear Window Wiper
- Fender
- Liftgate
- Windshield Washer Pump And Reservoir
- Running Board
- Exterior Mirror
- Interior Mirror
- Exterior Mirror Control Switch
- Rear Quarter Window Glass
- Liftgate Window Glass
- Front Bumper
- Rear Bumper - Explorer
- Rear Bumper - Mountaineer
- Mouldings
- Notes
- Removal and Installation
- Notes
- Item 2: Front Fender Moulding Removal Note
- Item 3: Front Door Moulding Removal Note
- Item 5: Rear Door Moulding Removal Note
- Item 7: Rear Quarter Panel Trim Moulding Removal Note
- Item 7: Rear Quarter Panel Trim Moulding, Item 5: Rear Door Moulding, Item 3: Front Door Moulding, Item 2: Front Fender Moulding Installation Note
- Radiator Grille Opening Panel
- Radiator Grille
- Body Panel System - Body System - Interior
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- Roof Opening Panel
- Notes
- Inspection and Verification
- Symptom Chart
- Connector Identification
- Pinpoint Tests
- Roof Opening Panel
- General Procedures
- Removal And Installation
- Interior Trim Panels
- Front Door Trim Panel
- Rear Door Trim Panel
- Liftgate Trim Panel
- Headliner
- Notes
- Removal and Installation
- Notes
- Item 1: Sun Visor Retainer Cover Removal Note
- Item 4: Sun Visor Electrical Connector Removal Note
- Item 6: Interior Mirror Electrical Connector Removal Note
- Item 7 and Item 9: Cargo Lamp Cover Removal Note
- Item 11: Headliner Electrical Connectors (Rear) Removal Note
- Item 13: Headliner Electrical Connector (Front) Removal Note
- Item 15: Sun Visor Center Retainer Removal Note
- Item 16: Garment Hook Removal Note
- Item 4: Sun Visor Electrical Connector Installation Note
- Roof Opening Panel
- Removal and Installation
- Notes
- Item 1: Roof Opening Panel Glass Screws Removal Note
- Item 3: Roof Opening Panel Electrical Connector Removal Note
- Item 6: Roof Opening Panel Shield Removal Note
- Item 7: Roof Opening Panel Front Drain Hose Removal Note
- Item 8: Roof Opening Panel Rear Drain Hose Removal Note
- Item 10: Roof Opening Panel Frame Removal Note
- Item 7: Roof Opening Panel Front Drain Hose and Item 8: Roof Opening Panel Rear Drain Hose Installation Note
- Item 6: Roof Opening Panel Shield Installation Note
- Removal and Installation
- Roof Opening Panel Control Switch
- Instrument Panel
- Floor Console
- Overhead Console
- Body Panel System - Body System - Exterior
- Windows
- Body Panel System - Body System - Exterior
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- Body System
- Rear View Mirrors
- Notes
- Special Tools
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test A: The Mirrors Are Inoperative
- Pinpoint Test B: A Single Mirror Is Inoperative
- Pinpoint Test C: A Single Mirror Does Not Function With Switch Logic
- Pinpoint Test D: The Auto Dimming Mirror Does Not Operate Correctly
- Pinpoint Test E: The Heated Exterior Mirror Does Not Defrost - Both Heated Exterior Mirrors
- Pinpoint Test F: The Heated Exterior Mirror Does Not Defrost - Left Heated Exterior Mirror
- Pinpoint Test G: The Heated Exterior Mirror Does Not Defrost - Right Heated Exterior Mirror Inoperative
- Glass, Frames And Mechanisms
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Instrument Cluster Module (ICM) C220a
- Heated Backlight Power C402a
- Heated Backlight Ground C402b
- Driver Window Control Switch C504a
- Driver Window Control Switch C504b
- Driver Power Window Motor C524
- Passenger Front Window Control Switch C604
- Passenger Front Power Window Motor C608
- Driver Rear Window Control Switch C701
- Driver Rear Power Window Motor C703
- Passenger Rear Window Control Switch C801
- Passenger Rear Power Window Motor C803
- Pinpoint Tests
- Pinpoint Test H: All Power Windows Are Inoperative
- Pinpoint Test I: Single Power Window Is Inoperative - Driver Front Window
- Pinpoint Test J: Single Power Window Is Inoperative - Passenger Front Window
- Pinpoint Test K: Single Power Window Is Inoperative - Driver Rear Window
- Pinpoint Test L: Single Power Window Is Inoperative - Passenger Rear Window
- Pinpoint Test M: The Defrost System Is Inoperative
- Pinpoint Test N: The Defrost System Will Not Shut Off Automatically
- Wipers And Washers
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test O: The Wipers Are Inoperative
- Pinpoint Test P: The Rear Wiper Is Inoperative
- Pinpoint Test Q: The Wipers Stay On Continuously
- Pinpoint Test R: The Rear Wiper Stays On Continuously
- Pinpoint Test S: The High/Low Wiper Speeds Do Not Operate Correctly (intermittent wiper mode OK)
- Pinpoint Test T: The Low Rear Wiper Speed Does Not Operate Correctly
- Pinpoint Test U: The Intermittent Wiper Speed Does Not Operate Correctly (high/low speeds OK)
- Pinpoint Test V: THE INTERMITTENT REAR WIPER SPEED DOES NOT OPERATE CORRECTLY
- Pinpoint Test W: The Wipers Do Not Operate Correctly In The MIST Position
- Pinpoint Test X: The Rear Wiper Wash and Wipe Function Does Not Operate
- Pinpoint Test Y: The Washer Pump Is Inoperative
- Pinpoint Test Z: The Speed Dependent Interval Mode Does Not Operate Correctly
- Component Test - Windshield Wiper Motor
- Component Test - Rear Window Wiper Motor
- General Procedures
- Removal And Installation
- Windshield Glass
- Window Control Switch
- Door Window Glass - Front
- Door Window Glass - Rear
- Windshield Wiper
- Rear Window Wiper
- Fender
- Liftgate
- Windshield Washer Pump And Reservoir
- Running Board
- Exterior Mirror
- Interior Mirror
- Exterior Mirror Control Switch
- Rear Quarter Window Glass
- Liftgate Window Glass
- Front Bumper
- Rear Bumper - Explorer
- Rear Bumper - Mountaineer
- Mouldings
- Notes
- Removal and Installation
- Notes
- Item 2: Front Fender Moulding Removal Note
- Item 3: Front Door Moulding Removal Note
- Item 5: Rear Door Moulding Removal Note
- Item 7: Rear Quarter Panel Trim Moulding Removal Note
- Item 7: Rear Quarter Panel Trim Moulding, Item 5: Rear Door Moulding, Item 3: Front Door Moulding, Item 2: Front Fender Moulding Installation Note
- Radiator Grille Opening Panel
- Radiator Grille
- Body Panel System - Body System - Exterior
- Door Locks
- Brakes
- Anti-Lock Brakes
- Anti-Lock Brake Control System
- Component Location
- Specifications
- Description And Operation
- Anti-Lock Control
- Anti-Lock Brake System (ABS)
- Anti-Lock Brake System (ABS) With Traction Control and Stability Assist
- Principles of Operation
- Traction Control and Stability Assist
- Yaw Rate Sensor
- Lateral Accelerometer
- Longitudinal Accelerometer (4x4 Vehicles)
- Steering Wheel Rotation Sensor
- Active Brake Booster
- Electronic Brake Distribution
- Panic Assist Braking
- DTC C1963
- Stability Assist Module Configuration and Calibration
- Anti-Lock Control
- Diagnosis And Testing
- Anti-Lock Control
- Notes
- Special Tool(s)
- Inspection and Verification
- ABS (With or Without Advance Trac and Stability Assist) Module Diagnostic Trouble Code (DTC) Index
- ABS with Advance Trac Calibration List
- Symptom Chart
- Connector Reference and Terminal Readings
- Anti-Lock Brake System (ABS) Connector C155
- Instrument Cluster Connector C220A
- Accelerometer/Yaw Rate Sensor C3179
- Steering Wheel Rotation Sensor C226
- Active Brake Booster C149
- Brake Pressure Transducer C147
- Advance Trac Switch C280
- LF Wheel Speed Sensor C150
- RF Wheel Speed Sensor C160
- LR Wheel Speed Sensor C440 (4-Channel ABS)
- RR Wheel Speed Sensor C426 (4-Channel ABS)
- Rear Differential Wheel Speed Sensor C455 (3-Channel ABS)
- Brake Pressure Switch C1025 (ABS Only)
- Pinpoint Tests
- Pinpoint Test A: No Communication With the ABS Module
- Pinpoint Test B: DTC B1483 - Brake Pedal Input Circuit Failure
- Pinpoint Test C: DTC B1676 - Battery Pack Voltage Out Of Range
- Pinpoint Test D: DTC C1095 - ABS Hydraulic Pump Motor Circuit Failure
- Pinpoint Test E: DTC C1145 (RF), DTC C1155 (LF), DTC C1165 (RR), DTC C1175 (LR) - Wheel Speed Sensor Input Circuit Failure
- Pinpoint Test F: DTC C1233 (LF), DTC C1234 (RF), DTC C1235 (RR), DTC 1236 (LR) - Wheel Speed Sensor input Signal Missing
- Pinpoint Test G: DTC C1277/C1278 - Steering Wheel Angle 1 and 2 Circuit Failure/Faulted
- Pinpoint Test H: DTC C1279, C1280, C1281, C1282, C2769, C2770 - Sensor Cluster Fault
- Pinpoint Test I: DTC C1285 - Booster Solenoid Circuit Failure
- Pinpoint Test J: DTC C1287 - Brake Booster Pedal Force Switch Circuit Failure
- Pinpoint Test K: DTC C1288/C1440 - Brake Pressure Transducer Input Circuit Failure
- Pinpoint Test L: DTC C1730 - Reference Voltage Out Of Range (+5 V)
- Pinpoint Test M: DTC C1960 - Driver Brake Apply Circuit Fault
- Pinpoint Test N: The Advance Trac Is Inoperative
- Pinpoint Test O: Advance Trac Switch Indicator Is Always On/Cannot Be Disabled
- Pinpoint Test P: DTC C1440 - Pressure Transducer Signal Fault
- Pinpoint Test Q: DTC C1998 - Module Calibration Not Complete
- Pinpoint Test R: DTC C2777 and DTC C2778 - Sensor Cluster Bus Failure
- Anti-Lock Control
- Removal And Installation
- Anti-Lock Brake Control System
- Mechanical - Hydraulic
- Brake System
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- Brake System
- Notes
- Recalling a Stored Adjustable Pedal Position
- Special Tool(s)
- General Equipment
- Material
- Inspection and Verification
- Symptom Chart
- DSM Diagnostic Trouble Code (DTC) Index
- Connector Reference and Terminal Readings
- Pinpoint Tests
- Pinpoint Test A: Adjustable Brake Pedal Inoperative/Does Not Operate Correctly
- Pinpoint Test B: Manual Switch Does Not Move The Adjustable Pedals - Memory Is Functional
- Pinpoint Test C: The Adjustable Pedal Memory Function Does Not Operate - Manual Switch Commands Functional
- Pinpoint Test D: DTCS B1987, B1988, and B1989: Pedal Forward/Rearward Motor Stalled
- Pinpoint Test E: DTCS B1990 and B2275: Pedal Forward/Rearward Potentiometer Feedback Circuit Fault
- Component Tests
- Brake System
- General Procedures
- Removal And Installation
- Disassembly And Assembly
- Brake System
- Traction Control
- Anti-Lock Brake Control System
- Component Location
- Specifications
- Description And Operation
- Anti-Lock Control
- Anti-Lock Brake System (ABS)
- Anti-Lock Brake System (ABS) With Traction Control and Stability Assist
- Principles of Operation
- Traction Control and Stability Assist
- Yaw Rate Sensor
- Lateral Accelerometer
- Longitudinal Accelerometer (4x4 Vehicles)
- Steering Wheel Rotation Sensor
- Active Brake Booster
- Electronic Brake Distribution
- Panic Assist Braking
- DTC C1963
- Stability Assist Module Configuration and Calibration
- Anti-Lock Control
- Diagnosis And Testing
- Anti-Lock Control
- Notes
- Special Tool(s)
- Inspection and Verification
- ABS (With or Without Advance Trac and Stability Assist) Module Diagnostic Trouble Code (DTC) Index
- ABS with Advance Trac Calibration List
- Symptom Chart
- Connector Reference and Terminal Readings
- Anti-Lock Brake System (ABS) Connector C155
- Instrument Cluster Connector C220A
- Accelerometer/Yaw Rate Sensor C3179
- Steering Wheel Rotation Sensor C226
- Active Brake Booster C149
- Brake Pressure Transducer C147
- Advance Trac Switch C280
- LF Wheel Speed Sensor C150
- RF Wheel Speed Sensor C160
- LR Wheel Speed Sensor C440 (4-Channel ABS)
- RR Wheel Speed Sensor C426 (4-Channel ABS)
- Rear Differential Wheel Speed Sensor C455 (3-Channel ABS)
- Brake Pressure Switch C1025 (ABS Only)
- Pinpoint Tests
- Pinpoint Test A: No Communication With the ABS Module
- Pinpoint Test B: DTC B1483 - Brake Pedal Input Circuit Failure
- Pinpoint Test C: DTC B1676 - Battery Pack Voltage Out Of Range
- Pinpoint Test D: DTC C1095 - ABS Hydraulic Pump Motor Circuit Failure
- Pinpoint Test E: DTC C1145 (RF), DTC C1155 (LF), DTC C1165 (RR), DTC C1175 (LR) - Wheel Speed Sensor Input Circuit Failure
- Pinpoint Test F: DTC C1233 (LF), DTC C1234 (RF), DTC C1235 (RR), DTC 1236 (LR) - Wheel Speed Sensor input Signal Missing
- Pinpoint Test G: DTC C1277/C1278 - Steering Wheel Angle 1 and 2 Circuit Failure/Faulted
- Pinpoint Test H: DTC C1279, C1280, C1281, C1282, C2769, C2770 - Sensor Cluster Fault
- Pinpoint Test I: DTC C1285 - Booster Solenoid Circuit Failure
- Pinpoint Test J: DTC C1287 - Brake Booster Pedal Force Switch Circuit Failure
- Pinpoint Test K: DTC C1288/C1440 - Brake Pressure Transducer Input Circuit Failure
- Pinpoint Test L: DTC C1730 - Reference Voltage Out Of Range (+5 V)
- Pinpoint Test M: DTC C1960 - Driver Brake Apply Circuit Fault
- Pinpoint Test N: The Advance Trac Is Inoperative
- Pinpoint Test O: Advance Trac Switch Indicator Is Always On/Cannot Be Disabled
- Pinpoint Test P: DTC C1440 - Pressure Transducer Signal Fault
- Pinpoint Test Q: DTC C1998 - Module Calibration Not Complete
- Pinpoint Test R: DTC C2777 and DTC C2778 - Sensor Cluster Bus Failure
- Anti-Lock Control
- Removal And Installation
- Anti-Lock Brake Control System
- Anti-Lock Brakes
- Drivelines & Axles
- Axle Shafts
- Differentials & Drive Axles
- Driveline System
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- Driveline System
- Special Tool(s)
- Inspection and Verification
- Noise Acceptability
- Universal Joint (U-Joint) Inspection
- Analysis of Leakage
- Axle Vent
- Flange Yoke Seal
- Analysis of Vibration
- Tires
- Driveline Imbalance
- Driveline Angle
- Universal Joint (U-Joint) Wear
- Wheel Hub Bolt Circle Runout
- Pilot Runout
- Wheel Hub Runout
- Drive Pinion Stem and Pinion Flange
- Halfshafts
- Axle Noise
- Gear Howl and Whine
- Bearing Whine
- Chuckle
- Knock
- Clunk
- Bearing Rumble
- Symptom Chart
- Component Tests
- Driveline System
- Removal And Installation
- Rear Axle Assembly
- Front Axle Assembly
- Rear Driveshaft - 4X2
- Rear Driveshaft - 4X4
- Special Tool
- Material
- Removal & Installation
- Item 2 and 4: Driveshaft Flange Yoke Removal Note
- Item 5: Driveshaft Assembly Removal Note
- Item 7 and 9: U-Joint Spider Removal Note
- Item 6 and 8: U-Joint Snap Ring Installation Note
- Item 2 and 4: Driveshaft Flange Yoke Installation Note
- Item 1 and 3: Driveshaft Flange Bolts Installation Note
- Front Driveshaft
- Rear Axle HALFSHAFTS, Bearings And Seals
- Special Tool(s)
- Material
- Removal & Installation
- Item 1: Rear Disc Brake Caliper Removal Note
- Item 2: Rear Axle Wheel Hub Retainer and Washer Removal Note
- Item 6: Rear Halfshaft Assembly Removal Note
- Item 7: Rear Stub Shaft Housing Bearing and Seal Removal Note
- Item 7: Rear Stub Shaft Housing Bearing and Seal Installation Note
- Item 6: Rear Halfshaft Assembly Installation Note
- Item 2: Rear Axle Wheel Hub Retainer and Washer Installation Note
- Front Axle HALFSHAFTS, Bearings And Seals
- Special Tool(s)
- Material
- Removal & Installation
- Notes
- Item 1: Front Disc Brake Caliper Removal Note
- Item 2: Front Axle Wheel Hub Retainer Removal Note
- Item 3: Tie-Rod End Nut Removal Note
- Item 5: Upper Ball Joint Nut Removal Note
- Item 6: Front Halfshaft Assembly Removal Note
- Item 7: Front Axle Halfshaft Seal and Bearing Removal Note
- Item 7: Front Axle Halfshaft Seal and Bearing Installation Note
- Item 6: Front Halfshaft Assembly Installation Note
- Item 2: Front Axle Wheel Hub Retainer Installation Note
- Drive Pinion Flange And Drive Pinion Seal - Rear Axle
- Drive Pinion Flange And Drive Pinion Seal - Front Axle
- Disassembly And Assembly
- Rear Axle Differential Case
- Rear Axle Differential Case - Traction-LOK®
- Special Tool(s)
- Material
- Notes
- Disassembly & Assembly
- Item 3: Differential Clutch Spring Disassembly Note
- Item 6: Differential Pinion Side Gear Disassembly Note
- Item 7: Differential Clutch Pack Disassembly Note
- Item 8: Differential Clutch Pack Selective Shim Assembly Note
- Item 7: Differential Clutch Pack Assembly Note
- Item 3: Differential Clutch Spring Assembly Note
- Item 1: Differential Pinion Shaft Lock Bolt Assembly Note
- Front Axle Differential Case
- Rear Axle Assembly
- Special Tool(s)
- Material
- Disassembly & Assembly
- Notes
- Item 1: Pinion Nut Disassembly Note
- Item 2: Rear Axle Pinion Flange Disassembly note
- Item 4: Rear Pinion Oil Seal Disassembly Note
- Item 15: Differential Case Disassembly Note
- Item 18: Differential Bearing Disassembly Note
- Item 21: Differential Pinion Gear Disassembly Note
- Item 22: Inner Pinion Bearing Disassembly Note
- Item 30: Axle Isolator Bushing Disassembly Note
- Item 31 and 32: Inner and Outer Pinion Bearing Cup Disassembly Note
- Item 32 and 31: Outer and Inner Pinion Bearing Cup Assembly Note
- Item 30: Axle Isolator Bushing Assembly Note
- Item 23: Drive Pinion Bearing Adjustment Shim Assembly Note
- Item 22: Inner Pinion Bearing Assembly Note
- Item 18: Differential Bearing and Item 15: Differential Case Assembly Note
- Item 16: Differential Bearing Shim Assembly Note
- Item 7: Drive Pinion Collapsible Spacer Assembly Note
- Item 4: Rear Pinion Oil Seal Assembly Note
- Item 2: Rear Axle Pinion Flange Assembly Note
- Item 1: Pinion Nut Assembly Note
- Front Axle Assembly
- Special Tool(s)
- Material
- Disassembly & Assembly
- Notes
- Item 1: Pinion Nut and Washer Disassembly Note
- Item 2: Pinion Flange Disassembly Note
- Item 4: Pinion Oil Seal Disassembly Note
- Item 8: Axle Shaft Oil Seal Disassembly Note
- Item 9: Axle Shaft Bearing Disassembly Note
- Item 14: Differential Case Disassembly Note
- Item 16: Inner Pinion Bearing Disassembly Note
- Item 17: Pinion Position Shim Disassembly Note
- Item 18: Inner Pinion Bearing Cup Disassembly Note
- Item 20: Outer Pinion Bearing Cup Disassembly Note
- Item 24: Differential Bearing Disassembly Note
- Item 32 and 33: Axle Isolator Bushing Disassembly Note
- Item 32 and 33: Axle Isolator Bushing Assembly Note
- Item 25: Differential Bearing Shim Assembly Note
- Differential Bearing Shim Selection Procedure Worksheet
- Item 24: Differential Bearings Assembly Note
- Item 18 and 20: Inner and Outer Pinion Bearing Cup Assembly Note
- Item 17: Pinion Position Shim and Item 16: Inner Pinion Bearing Assembly Note
- Item 14: Differential Case Assembly Note
- Item 9: Axle Shaft Bearing Assembly Note
- Item 8: Axle Shaft Oil Seal Assembly Note
- Item 4: Pinion Oil Seal Assembly Note
- Item 2: Pinion Flange Assembly Note
- Item 1: Pinion Nut and Washer Assembly Note
- Driveline System
- Electrical
- Body Electrical
- Charging Systems
- Battery And Charging System
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- Charging System
- Notes
- Special Tool(s)
- Battery Positive Output (B+) Circuit 38 (BK/OG)
- I Circuit 904 (LG/RD)
- A Circuit 35 (OG/LB)
- Inspection and Verification
- Powertrain Control Module Diagnostic Trouble Code (DTC) Index
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test A: The Battery is Discharged or Battery Voltage is Low
- Pinpoint Test B: The Charging System Warning Indicator is ON With the Engine Running (The Charging System Voltage Does Not Increase)
- Pinpoint Test C: The Charging System Overcharges (Battery Voltage Is Greater Than 15.5 Volts)
- Pinpoint Test D: The Charging System Warning Indicator is ON with the Engine Running and the Battery Increases Voltage
- Pinpoint Test E: The Charging System Warning Indicator is Off With the Ignition Switch in the ON Position and the Engine Off
- Pinpoint Test F: The Charging System Warning Indicator Flickers or is Intermittent
- Pinpoint Test G: The Generator is Noisy
- Pinpoint Test H: Radio Interference
- Component Tests
- Battery
- Charging System
- General Procedures
- Removal And Installation
- Charging System - Generators & Regulators
- Description
- Adjustments
- Trouble Shooting
- On-Vehicle Testing
- Self-Diagnostic System
- System Tests
- Notes
- Test A: Battery Is Discharged Or Battery Voltage Is Low
- Test B: The Charging System Warning Indicator Is On With The Engine Running (The Charging System Voltage Does Not Increase)
- Test C: The Charging System Overcharges (Battery Voltage Is Greater Than 15.5 Volts)
- Test D: The Charging System Warning Indicator Is On With The Engine Running And The Battery Increases Voltage
- Test E: The Charging System Warning Indicator Is Off With The Ignition Switch In The Run Position And The Engine Off
- Test F: The Charging System Warning Indicator Flickers Or Is Intermittent
- Test G: The Generator Is Noisy
- Test H: Radio Interference
- Removal & Installation
- Generator Specifications
- Torque Specifications
- Wiring Diagrams
- Battery And Charging System
- Component Locations
- Fuses & Circuit Breakers
- Gauges
- Body Panel System - Body System - Interior
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- Roof Opening Panel
- Notes
- Inspection and Verification
- Symptom Chart
- Connector Identification
- Pinpoint Tests
- Roof Opening Panel
- General Procedures
- Removal And Installation
- Interior Trim Panels
- Front Door Trim Panel
- Rear Door Trim Panel
- Liftgate Trim Panel
- Headliner
- Notes
- Removal and Installation
- Notes
- Item 1: Sun Visor Retainer Cover Removal Note
- Item 4: Sun Visor Electrical Connector Removal Note
- Item 6: Interior Mirror Electrical Connector Removal Note
- Item 7 and Item 9: Cargo Lamp Cover Removal Note
- Item 11: Headliner Electrical Connectors (Rear) Removal Note
- Item 13: Headliner Electrical Connector (Front) Removal Note
- Item 15: Sun Visor Center Retainer Removal Note
- Item 16: Garment Hook Removal Note
- Item 4: Sun Visor Electrical Connector Installation Note
- Roof Opening Panel
- Removal and Installation
- Notes
- Item 1: Roof Opening Panel Glass Screws Removal Note
- Item 3: Roof Opening Panel Electrical Connector Removal Note
- Item 6: Roof Opening Panel Shield Removal Note
- Item 7: Roof Opening Panel Front Drain Hose Removal Note
- Item 8: Roof Opening Panel Rear Drain Hose Removal Note
- Item 10: Roof Opening Panel Frame Removal Note
- Item 7: Roof Opening Panel Front Drain Hose and Item 8: Roof Opening Panel Rear Drain Hose Installation Note
- Item 6: Roof Opening Panel Shield Installation Note
- Removal and Installation
- Roof Opening Panel Control Switch
- Instrument Panel
- Floor Console
- Overhead Console
- Information Center - Information, Gauges And Warning Devices
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- Instrument Cluster And Panel Illumination
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Reference
- Headlamp Switch C205b
- Clockspring C218a
- Instrument Cluster C220b
- Electronic automatic Temperature Control (EATC) C228a
- Audio Unit C240b
- Message Center Switch C253
- Four-Wheel Drive Switch C284
- Climate Control C294b
- Auxiliary A/C Climate Control C938a (Front) or C940a (Rear)
- Parking Aid Disable Switch C2035
- Adjustable Pedal Switch C2089
- Pinpoint Tests
- Pinpoint Test A: The Control Illumination Is Inoperative
- Pinpoint Test B: The Instrument Cluster Illumination Is Inoperative
- Pinpoint Test C: The Climate Control Panel Illumination Is Inoperative
- Pinpoint Test D: A Single Illumination Source Is Inoperative
- Pinpoint Test E: The Steering Wheel Control Switch Illumination Source Is Inoperative
- Pinpoint Test F: The Instrument Panel Illumination Does Not Dim
- Instrument Cluster
- Notes
- Special Tool(s)
- Inspection and Verification
- Instrument Cluster Self-Diagnostic Mode
- Symptom Chart
- Connector Circuit Reference
- Engine Oil Pressure Switch C103
- Brake Fluid Level Switch C124
- Outside Air Temperature Sensor C132
- Low Washer Fluid Switch C138
- Anti-Lock Brake System (ABS) Module C155
- Instrument Cluster C220a
- Instrument Cluster C220b
- Restraint Control Module C310a
- Fuel Pump Module C433
- Parking Brake Switch C2015
- Fuel Pump Module C4033
- Pinpoint Tests
- Pinpoint Test G: No Communication With The Instrument Cluster
- Pinpoint Test H: Incorrect Fuel Gauge Indication
- Pinpoint Test I: Incorrect Voltage Gauge Indication
- Pinpoint Test J: Incorrect Oil Pressure Gauge Indication
- Pinpoint Test K: Incorrect Temperature Gauge Indication
- Pinpoint Test L: The Speedometer/Odometer Is Inoperative
- PINPOINT TEST M: The Tachometer is Inoperative
- Pinpoint Test N: The Door Ajar Warning Indicator Is Inoperative (Chime Is Operative/Does Not Operate Correctly
- Pinpoint Test O: The Safety Belt Warning Indicator is Inoperative (Chime is Operative) Does Not Operate Correctly
- Pinpoint Test P: The Check Fuel Cap Indicator Is Never On
- Pinpoint Test Q: The Anti-Lock Brake System (ABS) Warning Indicator Is Never On
- Pinpoint Test R: The Brake Warning Indicator Is Never/Always On
- Pinpoint Test S: The Service Engine Soon Indicator Is Never On
- Pinpoint Test T: The Charging System Warning Indicator Is Never On
- Pinpoint Test U: The Air Bag Warning Indicator Is Never/Always On
- Pinpoint Test V: The High Beam Indicator Is Never On
- Pinpoint Test W: The LH Turn Indicator Is Never On
- Pinpoint Test X: The RH Turn Indicator Is Never On
- Pinpoint Test Y: The 4X4 HIGH/AWD LOCK Indicator Is Never/Always On
- Pinpoint Test Z: The 4X4 LOW Indicator Is Never/Always On
- Pinpoint Test AA: The Speed Control Indicator Is Never/Always On
- Pinpoint Test AB: The Check Gauge Warning Indicator Is Never/Always On
- Pinpoint Test AC: The O/D OFF Indicator Is Never/Always On
- Pinpoint Test AD: The Low Washer Fluid Indicator Is Never/Always On
- Pinpoint Test AE: The Traction Control Indicator Is Never/Always On
- Pinpoint Test AF: The Integrated Circuit Display Is Inoperative
- Pinpoint Test AG: The Instrument Cluster Is Inoperative
- Horn
- Information And Message Center
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test AJ: The Message Center Is Not Operating Correctly
- Pinpoint Test AK: The Compass Is Inoperative
- Pinpoint Test AL: The Copass Is accurate
- Pinpoint Test AM: The Message Center Switch Does Not Operate Correctly
- Pinpoint Test AN: The Indicator Does Not Operate Correctly - Low Washer Fluid Level Display
- Pinpoint Test AO: The Indicator Does Not Operate Correctly - Door Ajar Display
- Pinpoint Test AP: The Indicator Does Not Operate Correctly - Low Fuel Level Display
- Pinpoint Test AQ: The Indicator Does Not operate Correctly - Low Brake Fluid Level display
- Pinpoint Test AR: The Indicator Does Not Operate Correctly - Low Oil Pressure Display
- Pinpoint Test AS: The Indicator Does Not Operate Correctly - Check Engine Temperature
- Pinpoint Test AT: The Indicator Does Not Operate Correctly - Back-Up Aid
- Warning Devices
- Notes
- Special Tool(s)
- Inspection and Verification
- Instrument Cluster Diagnostic Trouble Code (DTC) Index
- Symptom Chart
- Connector Circuit Reference
- Pinpoint Tests
- Pinpoint Test AU: The Key-ln-Ignition Chime Is Inoperative
- Pinpoint Test AV: The Headlamp On Reminder Chime Is Inoperative
- Pinpoint Test AW: The Door Ajar Warning Chime is Inoperative
- Pinpoint Test AX: The Safety Belt Warning Chime Does Not Operate Correctly
- Pinpoint Test AY: The Air Bag Warning Chime Does Not Operate Correctly
- Pinpoint Test AZ: All The Chimes Are Inoperative
- Pinpoint Test BA: The Chime Sounds When The Driver Door Is Ajar (No Key In Ignition And Headlamps Off)
- Pinpoint Test BB: The Belt Minder Feature Does Not Operate Correctly
- Parking Aid
- Instrument Cluster And Panel Illumination
- General Procedures
- Removal And Installation
- Body Panel System - Body System - Interior
- Motors, Switches, Relays
- Starter
- Wiring Diagrams
- Connector End Views
- System Wiring Diagrams
- Using lemon2025'S Wiring Diagrams
- Air Conditioning
- Anti-Lock Brakes
- Anti-Theft
- Computer Data Lines
- Cruise Control
- Defoggers
- Engine Performance
- Exterior Lights
- Ground Distribution
- Headlights
- Horn
- Instrument Cluster
- Interior Lights
- Memory Systems
- Navigation
- Power Distribution
- Power Door Locks
- Power Mirrors
- Power Seats
- Power Top/Sunroof
- Power Windows
- Radio
- Shift Interlock
- Starting/Charging
- Supplemental Restraints
- Transmission
- Warning Systems
- Wiper/Washer
- Using lemon2025'S System Wiring Diagrams
- Engine Mechanical
- Accessory Drive Belts
- Cooling System (Mechanical)
- Cooling System Specifications & Drive Belt Routing
- Engine Cooling System
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- General Procedures
- Removal And Installation
- Block Heater
- Thermostat And Thermostat Housing - 4.0L SOHC
- Thermostat And Thermostat Housing - 4.6L (2V)
- Water Pump - 4.0L SOHC
- Water Pump - 4.6L
- Radiator, Cooling Fan And Shroud
- Special Tool(s)
- Removal
- Notes
- Item 10: A/C Tube Removal Note
- Item 11: Transmission Cooler Lines Removal Note
- Item 12: Radiator Fan Shroud Screw Removal Note
- Item 15: Cooling Fan Removal Note
- Item 19: Radiator Bracket Bolt Removal Note
- Item 21: A/C Condenser Support Bracket Bolt Removal Note
- Item 22: Radiator Removal Note
- Item 15: Cooling Fan Installation Note
- Item 9: Lower Degas Bottle Hose Installation Note
- Degas Bottle
- Cooling Module
- Exhaust System
- Component Location
- Specifications
- Diagnosis And Testing
- General Procedures
- Removal And Installation
- Exhaust System
- Material
- Removal and Installation
- Notes
- Item 12: Converter Assembly Removal Note
- Item 13: Catalyst Monitor Sensor Removal Note
- Item 14: Heated Oxygen Sensor Removal Note
- Item 14: Heated Oxygen Sensor Installation Note
- Item 13: Catalyst Monitor Sensor Installation Note
- Item 7: Muffler Installation Note
- Item 3: Extension Pipe Installation Note
- Exhaust System
- Fuel System
- Component Location
- Specification
- Description And Operation
- Diagnosis And Testing
- Fuel System
- Acceleration Control
- Evaporative Emissions
- Special Tool(s)
- Evaporative Emission System
- Principles of Operation
- Inspection and Verification
- Symptom Chart
- Pinpoint Tests
- Notes
- Pinpoint Test A: DTC P0442 Small Leak in EVAP System small as 1 mm (0.040 in)], DTC P0456 Very Small Leak in EVAP System small as 0.5 mm (0.020 in)] or DTC P0457 Missing or Leaking Fuel Filler Cap
- Pinpoint Test B: DTC P0455 Major Leak or No Flow Detected
- Pinpoint Test C: DTC P1450 Excessive Vacuum Detected in The Fuel Tank
- Pinpoint Test D: Hiss When Opening Fuel Cap
- Pinpoint Test E: Excessive Fuel Odor
- General Procedures
- Removal And Installation
- Fuel Tank And Filler Pipe
- Fuel Lines And Fuel Filter - 4.6L (2V)
- Fuel Lines And Fuel Filter - 4.0L SOHC
- Inertia Fuel Shutoff (Ifs) Switch
- Accelerator Cable And Bracket - 4.0L (2V)
- ACCLERATOR And Bracket - 4.0L SOHC
- Accelerator Pedal And Shaft
- Evaporative Emission Canister And Purge Valve
- Fuel Vapor Vent Valve
- Fuel Tank Pressure Sensor
- Dust Separator
- Mechanical
- Engine - 4.0L SOHC
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- General Procedures
- In-Vehicle Repair
- Accessory Drive Belt, TENSIONER And Pulley
- Exhaust Gas RECIRCULATION (EGR) Valve
- Positive Crankcase Ventilation (PCV) Valve
- Intake Manifold
- Valve Cover RH
- Valve Cover LH
- Crankshaft Pulley And Crankshaft Seal
- Engine Front Cover
- Camshaft Drive Cassette, LH
- Hydraulic Chain TENSIONER, LH
- Hydraulic Chain TENSIONER, RH
- Camshaft, Valve Springs And Valve Seals - RH
- Special Tool(s)
- Material
- Removal & Installation
- Notes
- Item 2: Camshaft Roller Follower Removal Note
- Items 3, 4 and 5: Valve Spring Retainer Keys, Valve Spring Retainers and Valve Springs Removal Note
- Items 7-12: Camshaft Sprocket, Main Bearing Cap Mounting Bolts, Oil Supply Tube, Main Bearing Caps and Camshaft Removal Note
- Items 12-7: Camshaft, Main Bearing Caps, Oil Supply Tube, Main Bearing Cap Mounting Bolts, and Camshaft Sprocket Installation Note
- Item 6: Valve Seals Installation Note
- Item 5-3: Valve Spring, Valve Spring Retainers, and Valve Spring Retainer Keys Installation Note
- Item 2: Roller Follower Installation Note
- Camshaft, Valve Springs And Valve Seals - LH
- Special Tool(s)
- Material
- Removal and Installation
- Notes
- Item 2: Camshaft Roller Follower Removal Note
- Items 3, 4 and 5: Valve Spring Retainer Keys, Valve Spring Retainers and Valve Springs Removal Note
- Items 7-12: Camshaft Sprocket, Main Bearing Cap Mounting Bolts, Oil Supply Tube, Main Bearing Caps and Camshaft Removal Note
- Items 12-7: Camshaft, Main Bearing Caps, Oil Supply Tube, Main Bearing Cap Mounting Bolts, and Camshaft Sprocket Installation Note
- Item 6: Valve Seals Installation Note
- Item 5, 4, and 3: Valve Spring, Valve Spring Retainer, Valve Spring Retainer Keys Installation Note
- Item 2: Roller Follower Installation Note
- Camshaft Roller Follower And Hydraulic Lash Adjuster
- Exhaust Manifold LH
- Exhaust Manifold RH
- Cylinder Head
- Oil Pan, Oil Pump, Oil Pump Screen And Pickup Tube
- FLEXPLATE Or Flywheel And Crankshaft Rear Seal
- Engine Support Insulators
- Removal
- Disassembly
- Engine
- Special Tool(s)
- Removal & Installation
- Notes
- Item 11: Crankshaft Pulley Disassembly Note
- Item 13: Generator B+ Terminal Disassembly Note
- Item 23: Electrical Connectors Disassembly Note
- Item 24: Ignition Wires Disassembly Note
- Item 44: RH Exhaust Manifold Disassembly Note
- Item 70: LH Exhaust Manifold Disassembly Note
- Item 75: Camshaft Roller Followers Disassembly Note
- Item 76: Hydraulic Lash Adjuster Disassembly Note
- Item 79: Jackshaft Sprocket Bolt Disassembly Note
- Item 81: Camshaft Sprocket Bolt Disassembly Note
- Item 85: Camshaft Sprocket Bolt Disassembly Note
- Item 86: Jackshaft Sprocket Bolt Disassembly Note
- Item 89: Primary Chain Guide Disassembly Note
- Items 96 and 99: LH and RH Cylinder Head Bolts Disassembly Note
- Items 97 and 100: LH and RH Cylinder Head Disassembly Note
- Item 114: Oil Pump Disassembly Note
- Item 115: Balance Shaft Tensioner Bolts Disassembly Note
- Item 117: Balance Shaft Drive Chain Disassembly Note
- Item 126: Piston Connecting Rod Bearing Cap Nuts Disassembly Note
- Item 129: Piston Assembly Disassembly Note
- Engine
- Disassembly And Assembly Of Subassemblies
- Cylinder Head
- Special Tool(s)
- Disassembly & Assembly
- Notes
- Items 2: Camshaft Roller Follower Disassembly Note
- Item 3: Hydraulic Lash Adjuster Disassembly Note
- Items: 4, 5 and 6: Valve Spring Retainer Keys, Valve Spring Retainers and Valve Springs Disassembly Note
- Items 9, 10 and 11: Camshaft Bearing Cap Mounting Bolts, Oil Supply Tube and Camshaft Bearing Caps Disassembly Note
- Item 13: Cylinder Head Disassembly Note
- Items 11, 10 and 9: Camshaft Bearing Caps, Oil Supply Tube and Camshaft Bearing Cap Mounting Bolts Assembly Note
- Items 8 and 7: Valve and Valve Seals Assembly Note
- Items 6, 5 and 4: Valve Springs, Valve Spring Retainers and Valve Spring Retainer Keys Assembly Note
- Item 3: Hydraulic Lash Adjuster Assembly Note
- Item 2: Camshaft Roller Follower Assembly Note
- Piston
- Cylinder Head
- Assembly
- Engine
- Special Tool(s)
- Assembly
- Notes
- Item 2: Crankshaft Assembly Note
- Item 3: Crankshaft Main Bearing Cap Assembly Note
- Item 4: Crankshaft Main Bearing Cap Bolts Assembly Note
- Items 6-10: Piston Assembly Note
- Item 12: Jackshaft Thrust Plate Assembly Note
- Items 15-21: Balance Shaft Drive Chain Assembly Note
- Item 22: Oil Pump Assembly Note
- Items 24-29: Lower Block Cradle, Gasket, and Bolts Assembly Note
- Items 36-37 and 39-40: LH and RH Cylinder Head Assembly Note
- Items 41 and 42: Knock Sensor Assembly Note
- Item 43-56: RH Camshaft Drive Cassette Assembly Note
- Item 47: RH Camshaft Sprocket Bolt Assembly Note
- Item 51: Jackshaft Sprocket Bolt Assembly Note
- Item 52: Primary Chain Guide Assembly Note
- Item 53: Primary Chain Tensioner Assembly Note
- Item 57: Hydraulic Lash Adjuster Assembly Note
- Item 58: Camshaft Roller Followers Assembly Note
- Item 65: Fuel Injector Assembly Note
- Items 88 and 89: Oil Filter Adapter and Oil Filter Adapter Bolt Assembly Note
- Item 109: Ignition Wires Assembly Note
- Item 120: Generator B+ Terminal Nut Assembly Note
- Items 127 and 128: Crankshaft Pulley and Crankshaft Pulley Bolt and Washer Assembly Note
- Item 134: Flexplate Bolts Assembly Note
- Engine
- Installation
- Engine System-General Information
- Specifications
- Description And Operation
- Diagnosis And Testing
- Engine
- Special Tool(s)
- Material
- Inspection and Verification
- Symptom Chart
- Component Tests
- Compression Test - Compression Gauge Check
- Cylinder Leakage Detection
- Oil Consumption Test
- Intake Manifold Vacuum Test
- Excessive Engine Oil Consumption
- Valve Train Analysis - Engine Off - Valve Dover Removed
- Notes
- Valve Train Analysis - Engine Off, Rocker Arm
- Valve Train Analysis - Engine Off, Camshaft Roller Followers and Hydraulic Lash Adjusters, Overhead Camshaft
- Valve Train Analysis - Engine Off, Camshaft - Engines
- Valve Train Analysis - Engine Off, Push rods
- Valve Train Analysis - Valve Springs
- Valve Train Analysis - Engine Off, Valve Spring Retainer and Valve Spring Retainer Keys
- Valve Train Analysis - Engine Off, Valves and Cylinder Head
- Valve Train Analysis - Engine Running
- Valve Train Analysis - Engine Running, Valves and Cylinder Head
- Valve Train Analysis - Engine Running, Camshaft Lobe Lift-OHC Engines
- Valve Train Analysis - Engine Running, Camshaft Lobe Lift-Push Rod Engine
- Valve Train Analysis - Engine Running, Valve Tappet
- Engine
- General Procedures
- Sprockets
- Rocker Arms - Cleaning
- Rocker Arms - Inspection
- Push Rods - Cleaning
- Push Rods - Inspection
- Camshaft Journal - Diameter
- Camshaft Journal - Clearance, Push Rod Engine, Micrometer Method
- Camshaft Journal - Clearance, PLASTIGAGE Method
- Camshaft - End Play, Push Rod Engines
- Camshaft - End Play, OHC Engines
- Camshaft - Lobe Surface
- Camshaft - Lobe Lift
- Camshaft - RUNOUT
- Crankshaft Main Bearing Journal - Diameter
- Crankshaft Main Bearing Journal - Taper
- Crankshaft Main Bearing Journal - Clearance
- Crankshaft - End Play
- Crankshaft - RUNOUT
- Crankshaft - Connecting Rod Journal Taper, Out Of Round
- Cylinder Bore - Taper
- Cylinder Bore - Out - Of - Round
- Piston - Inspection
- Piston - Pin To Bore Diameter
- Piston - Diameter
- Piston - To Cylinder Bore Clearance
- Piston - Selection
- Piston - Ring End Gap
- Piston - Ring - To - Groove Clearance
- Piston - Pin Diameter
- Connecting Rod - Cleaning
- Connecting Rod - Large End Bore
- Connecting Rod - Bushing Diameter
- Connecting Rod - Bend
- Connecting Rod - Twist
- Connecting Rod - Piston Pin Side Clearance
- Connecting Rod - Bearing Journal Clearance
- Roller Follower - Inspection
- Valve Tappet - Inspection
- Valve - Stem Diameter
- Valve - Stem To Valve Guide Clearance
- Valve - Inspection
- Valve - Guide Inner Diameter
- Valve - Guide Reaming
- Valve - Spring Installed Length
- Valve - Spring Free Length
- Valve - Spring Squareness
- Valve - Spring Strength
- Valve - Seat Inspection
- Valve - Seat Width
- Valve - Seat RUNOUT
- Cylinder Head - Distortion
- Cylinder Bore - Cleaning
- Cylinder Block - Core Plug Replacement
- Spark Plug - Inspection
- Exhaust Manifold - Inspection
- Bearing - Inspection
- Engine - 4.0L SOHC
- Starter
- Engine Performance
- Engine Control System - Adjustments
- Application
- Engine Introduction
- Model Coverage
- Notes
- Vehicle Identification Number Description
- Notes
- World Manufacturer Identifier - Position 1
- Brake Type & Gross Vehicle Weight Rating (GVWR) - Position 2
- Line, Series & Body Type Code - Position 3
- Engine Code - Position 4
- Computer-Generated Check Digit - Position 5
- Model Year Code - Position 6
- Assembly Plant Code - Position 7
- Production Sequence Number - Position 8
- Model/Year VIN Code Applications
- Engine Code Location
- Model Coverage
- Engine Introduction
- Emissions
- EGR Function Testing - Ford - Trucks
- Emission Control Abbreviations
- State Emission Standards - Diesel
- State Emission Standards - Gas
- ALASKA
- ARIZONA
- CALIFORNIA
- Colorado
- CONNECTICUT
- DELAWARE
- District Of COLUMBIA
- GEORGIA
- IDAHO
- ILLINOIS
- INDIANA
- KENTUCKY
- MARYLAND
- MASSACHUSETTS
- MISSOURI
- NEVADA
- New Jersey
- New MEXICO
- New YORK
- North CAROLINA
- OHIO
- OREGON
- PENNSYLVANIA
- RHODE Island
- TENNESSEE
- TEXAS
- UTAH
- VIRGINIA
- WASHINGTON
- WISCONSIN
- U. S. EPA ASM2525 & ASM5015 Start-Up Emission Standards
- U. S. EPA Revised Final ASM Emission Standards (ASM5015 & ASM2525)
- U.S. EPA Im240 Emission Standards
- Fuel Delivery
- Fuel System
- Component Location
- Specification
- Description And Operation
- Diagnosis And Testing
- Fuel System
- Acceleration Control
- Evaporative Emissions
- Special Tool(s)
- Evaporative Emission System
- Principles of Operation
- Inspection and Verification
- Symptom Chart
- Pinpoint Tests
- Notes
- Pinpoint Test A: DTC P0442 Small Leak in EVAP System small as 1 mm (0.040 in)], DTC P0456 Very Small Leak in EVAP System small as 0.5 mm (0.020 in)] or DTC P0457 Missing or Leaking Fuel Filler Cap
- Pinpoint Test B: DTC P0455 Major Leak or No Flow Detected
- Pinpoint Test C: DTC P1450 Excessive Vacuum Detected in The Fuel Tank
- Pinpoint Test D: Hiss When Opening Fuel Cap
- Pinpoint Test E: Excessive Fuel Odor
- General Procedures
- Removal And Installation
- Fuel Tank And Filler Pipe
- Fuel Lines And Fuel Filter - 4.6L (2V)
- Fuel Lines And Fuel Filter - 4.0L SOHC
- Inertia Fuel Shutoff (Ifs) Switch
- Accelerator Cable And Bracket - 4.0L (2V)
- ACCLERATOR And Bracket - 4.0L SOHC
- Accelerator Pedal And Shaft
- Evaporative Emission Canister And Purge Valve
- Fuel Vapor Vent Valve
- Fuel Tank Pressure Sensor
- Dust Separator
- Fuel System
- Mode 6 - 2003 Ford - Except Diesel
- Engine Controls - Pin Voltage Charts
- Remove, Overhaul & Install
- Engine Controls - Removal & Installation
- Air Induction Systems
- Computerized Engine Controls
- Programming
- Sensors & Switches
- Motors & Solenoids
- Fuel Systems
- Ignition Systems
- Emission Systems & Sub-Systems
- Torque Specifications
- Engine Controls - Removal & Installation
- Sensor Range Charts
- Specifications
- Engine Controls - Service & Adjustment Specifications
- Firing Order & Cylinder Identification
- Fuel System Pressure Specifications
- System
- Engine Controls - Self-Diagnostics Introduction - CNG, Flex-Fuel & Gasoline
- Introduction
- Self-Diagnostic System
- Powertrain Control Module Location
- Quick Test
- Additional System Functions
- Diagnostic Monitors
- Description
- Catalyst Efficiency Monitor
- Comprehensive Component Monitor
- Evaporative Emission Leak Check Monitor
- Exhaust Gas RECIRCULATION System Monitor - Differential Pressure Feedback EGR
- Electric Exhaust Gas RECIRCULATION System Monitor
- Fuel System Monitor
- Heated Oxygen Sensor Monitor
- Misfire Detection Monitoring
- Secondary Air Injection System Monitor - Electric Secondary Air Injection Pump System
- Thermostat Monitor
- Programming Pcm
- Fuel System Safety Precautions
- Drive Cycles
- Summary
- Diagnostic Trouble Code Definitions
- Pcm Connector Identification
- Notes
- Pcm Connector End View & Pcm Connector Circuit Functions (Aviator)
- Pcm Connector End View & Pcm Connector Circuit Functions (BLACKWOOD)
- Pcm Connector End View & Pcm Connector Circuit Functions (Crown Victoria, Grand Marquis & Marauder)
- Pcm Connector End View & Pcm Connector Circuit Functions (E-Series)
- Pcm Connector End View & Pcm Connector Circuit Functions (Escape)
- Pcm Connector End View & Pcm Connector Circuit Functions (Excursion & F250-F550 Super Duty)
- Pcm Connector End View & Pcm Connector Circuit Functions (Expedition & Navigator)
- Pcm Connector End View & Pcm Connector Circuit Functions (Explorer & Mountaineer)
- Pcm Connector End View & Pcm Connector Circuit Functions (Explorer Sport & Sport TRAC)
- Pcm Connector End View & Pcm Connector Circuit Functions (F150)
- Pcm Connector End View & Pcm Connector Circuit Functions (Focus 2.0L)
- Pcm Connector End View & Pcm Connector Circuit Functions (Focus 2.3L)
- Pcm Connector End View & Pcm Connector Circuit Functions (LS)
- Pcm Connector End View & Pcm Connector Circuit Functions (Mustang)
- Pcm Connector End View & Pcm Connector Circuit Functions (Ranger)
- Pcm Connector End View & Pcm Connector Circuit Functions (Sable & TAURUS)
- Pcm Connector End View & Pcm Connector Circuit Functions (THUNDERBIRD)
- Pcm Connector End View & Pcm Connector Circuit Functions (Town Car)
- Pcm Connector End View & Pcm Connector Circuit Functions (ZX2)
- System Tests
- Evaporative Emissions Diagnostic Trouble Code Definitions
- System Tests (Evaporative Emission)
- Notes
- Canister Vent Solenoid Closing Procedure
- Evaporative Emissions System Leak Test
- Evaporative Emission Repair Verification Drive Cycle
- Test A: DTC P0442, P0456 Or P0457: Small Leak Detected In EVAP System
- Test B: DTC P0455: Major Leak Or No Flow Detected In EVAP System Or DTC P1443: Very Small Or No Purge Flow Detected In EVAP System
- Test C: DTC P1450: Excessive Vacuum Detected In Fuel Tank
- Wiring Diagrams
- Cars
- Trucks
- Aviator
- Cab & Chassis F350 Super Duty
- Cutaway E350 Super Duty
- Econoline E150
- Econoline E250
- Econoline E350 Super Duty
- Escape
- Expedition
- Explorer
- Explorer Sport
- Explorer Sport Trac
- Excursion
- E450 Super Duty
- E550 Super Duty
- F450 Super Duty
- F550 Super Duty
- Mountaineer
- Navigator
- Pickup F150
- Pickup F250 Super Duty
- Pickup F350 Super Duty
- Ranger
- RV Cutaway E350 Super Duty
- Windstar
- Engine Controls - System Test A Through DU - CNG, Flex-Fuel & Gasoline
- Test A: No-Start
- Test B: EEC-V Power Relay
- Test C: Reference Voltage
- Test DA: Temperature Sensor Test (IAT, ECT & EOT)
- Test Db: Engine Fuel Temperature Sensor
- Test Dc: Mass Airflow Sensor
- Test Dd: Fuel Rail Pressure Sensor
- Test DF: Vehicle Speed Circuit Check
- Test Dg: Knock Sensor
- Test DH: Throttle Position Sensor
- Test DJ: Air Conditioning Evaporator Temperature Sensor
- Test DK: Electronic Throttle Control & Accelerator Pedal Position Sensor
- Test DL: Cylinder Head Temperature Sensor
- Test Dm: Manifold Absolute Pressure Sensor & Thermal Manifold Absolute Pressure Sensor
- Test DP: Vehicle Speed Sensor/Transfer Case Speed Sensor
- Test DQ: Barometric Pressure Sensor
- Test Dr: Camshaft Position Sensor
- Test DS: Air Conditioning Pressure Sensor
- Test DT: Power Steering Pressure Sensor
- Test DU: Intake Air Temperature 2
- Engine Controls - System Test DV Through JD - CNG, Flex-Fuel & Gasoline
- Test DV: Electronic Throttle Control Throttle Position Sensor, Throttle Control Motor
- Test FB: Power Take Off
- Test FD: Brake Pedal Position Switch
- Test Ff: Power Steering Pressure Switch
- Test H: Fuel Control
- Test Ha: Natural Gas Fuel Control
- Test HB: Natural Gas Fuel Delivery System
- Test HC: Gasoline Fuel Delivery System
- Test Hd: Misfire Detection Monitor
- Test He: EGR System
- Test Hf: Catalyst Efficiency Monitor & Exhaust Systems
- Test Hg: PCV System
- Test HH: Exhaust Gas RECIRCULATION System Module
- Test HK: Variable Cam Timing
- Test HM: Secondary Air Injection System
- Test HU: Air Intake System
- Test HX: Evaporative Emission Monitor & System
- Test HY: Generator/Regulator System
- Test JB: Secondary Ignition
- Test JD: Crankshaft Position Sensor
- Engine Controls - System Test JE Through Z - CNG, Flex-Fuel & Gasoline
- Test JE: Integrated Ignition Coil Failure
- Test JF: Integrated Ignition Coil On Plug Failure
- Test JH: Tachometer Output Failure
- Test KA: Fuel Pump Relay
- Test Kb: Fuel Pump Driver Module
- Test Kc: Fuel Shutoff Valve Relay
- Test KD: Electric Exhaust Gas RECIRCULATION
- Test KE: Idle Air Control Valve
- Test KF: Fan Control Relay
- Test Kg: VISCTRONIC Drive Fan Clutch
- Test KJ: Supercharger By-Pass Control
- Test Kl: Shift Indicator Light
- Test Km: A/C Clutch Relay & A/C Circuits
- Test Kn: Variable Speed Electric Cooling Fan
- Test KP: Charge Air Cooler Pump
- Test KQ: Thermostat Heater Control
- Test NB: Malfunction Indicator Light
- Test NC: Ignition Engine Speed Input Circuit
- Test ND: Engine Rpm/Vehicle Speed Limiter
- Test QA: Unable To Activate Self-Test/SCP Communication Error/DTC Not Listed
- Test QB: KOEO DTC P0603 Or KOEO, KOER & Continuous Memory DTC P1633
- Test QC: OBD-II Monitor Testing Not Complete; DTC P1000
- Test QD: DTC P1260
- Test Ta: Park/Neutral Position Or Clutch Pedal Position Switches
- Test Tb: Transmission Control Switch/Transmission Control Indicator Lamp
- TEST TG: 4x4 LOW RANGE
- Test Th: Reverse Switch
- Test TJ: Output Shaft Speed Sensor
- Test X: Constant Control Relay Module
- Test Z: Intermittent
- Engine Controls - Theory & Operation - CNG, Flex-Fuel & Gasoline
- Introduction
- Air Induction Systems
- Supercharger (F150 Lightning 5.4L SC & Mustang 4.6L SC)
- Variable Induction System
- Intake Manifold Runner Control - Focus 2.0L (VIN P), Econoline & Pickup 4.2L (VIN 2) & Windstar 3.8L (VIN 4)
- Intake Manifold Swirl Control Vacuum Actuated System - Ranger 2.3L (VIN D)
- Intake Manifold Tuning Valve - LS, Sable & Taurus 3.0L (VIN S), Econoline & Pickup 4.6L (VIN W), & Blackwood 5.4L 4VPC (VIN A)
- Computerized Engine Controls
- Powertrain Control Module
- Power & Ground Signals
- Powertrain Control Module Software
- Engine RPM/Vehicle Speed Limiter
- Fail-Safe Cooling Strategy
- Failure Mode Effects Management
- Flash Electrically Erasable Programmable Read Only Memory
- Fuel Trim
- Idle Air Trim
- Idle Speed Control Closed Throttle Determination
- Multiplexing
- Multiplexing Implementation
- Standard Corporate Protocol
- High Speed - Controller Area Network (HS-CAN)
- Diagnostic Monitors
- Constant Control Relay Module
- Fuel Pump Driver Module
- Generic Electronic Module
- Natural Gas Vehicle Module
- Input Devices
- Notes
- A/C Cycling Switch
- Air Conditioning Evaporator Temperature Sensor
- Air Conditioning Pressure Sensor
- A/C High Pressure Switch
- Brake Pedal Position Switch
- Brake Pressure Applied/Brake Deactivator Switch
- Camshaft Position Sensor
- Clutch Pedal Position Switch
- Crankshaft Position Sensor
- Cylinder Head Temperature Sensor
- Differential Pressure Feedback EGR Sensor
- Engine Coolant Temperature Sensor
- Engine Fuel Temperature Sensor
- Engine Oil Temperature Sensor
- Fan Speed Sensor
- Fuel Level Input
- Fuel Pump Monitor (With Fuel Pump Driver Module)
- Fuel Pump Monitor (Without Fuel Pump Driver Module)
- Fuel Tank Pressure Sensor
- Fuel Rail Pressure Sensor
- Generator Load
- Generator Monitor
- Heated Oxygen Sensor
- Intake Air Temperature Sensor
- Intake Manifold Runner Control
- Intake Manifold Swirl Control
- Intake Manifold Tuning Valve
- Knock Sensor
- Mass Airflow Sensor
- Output Shaft Speed Sensor
- Power Steering Pressure Sensor
- Power Steering Pressure Switch
- Power Take-Off Switch
- Thermal Manifold Absolute Pressure Sensor
- Throttle Position Sensor
- Transmission Control Switch
- Vehicle Speed Sensor
- 4x4 Mode Switch
- Output Devices
- Notes
- Canister Vent Solenoid
- Coil Pack
- Coil On Plug
- Electric EGR Motor System
- EGR System Module
- EGR Vacuum Regulator Solenoid
- Electric Secondary Air Injection Pump
- Evaporative Emission Canister Purge Valve
- Fan Control
- Fuel Cap Off Indicator Light
- Fuel Injectors
- Fuel Pump (Applications Using Fuel Pump Relay For Fuel Pump ON/OFF Control)
- Fuel Pump Driver Module Applications & Applications With Fuel Pump Functions Incorporated In Rear Electronic Module)
- Generator Communication
- Idle Air Control Valve
- Intake Manifold Runner Control
- Intake Manifold Swirl Control
- Intake Manifold Tuning Valve
- Malfunction Indicator Light
- Secondary Air Injection By-Pass Solenoid
- Solid State Relay
- Thermostat Heater Control
- Transmission Control Indicator Light
- Wide Open Throttle A/C Cut-Off Relay
- Vapor Management Valve
- Vehicle Speed Output
- Vistronic Drive Fan
- Fuel Systems (Gasoline)
- Fuel Systems (Natural Gas)
- Idle Speed
- Ignition Systems
- Variable Cam Timing System
- Catalyst & Exhaust Systems
- Evaporative Emission Systems
- Secondary Air Injection System
- EGR Systems
- Self-Diagnostic System
- Electronic Throttle Control
- Miscellaneous Controls
- Wiring Diagrams
- Engine Controls - Trouble Shooting - No Codes - CNG, Flex-Fuel & Gasoline
- Introduction
- Symptoms
- Notes
- Symptom Diagnosis
- Rough Or Rolling Idle, Stalls, Misses, Hesitation Or Surge
- Hard Start/Long Crank Or Erratic Start/Crank
- No-Start/Normal Crank
- Slow Return To Idle
- Fast Idle Or Diesels/Runs On
- Low Idle (Stalls On Deceleration)
- Backfires
- Lack/Loss Of Power
- Spark Knock
- Poor Fuel Economy
- Vehicle Fails Emissions/Emissions Compliance
- Hissing Sound When Removing Fuel Cap
- Excessive Fuel Odor
- Unable To Refuel Vehicle
- Warning Indicator Lights
- Notes
- Preliminary Check
- Pickups With Power Takeoff (PTO) & MIL Concern
- MIL Always On When Engine Is Running, No DTCs Are Present
- TCIL Always On When Engine Is Running, No DTCs Are Present
- MIL Inoperative (Including Bulb Check When Engine Is First Started)
- Transmission Control Indicator (TCIL) Inoperative
- Temperature Warning Indicator Light Or Temperature Gauge Inoperative (Models With CHT Sensor Only)
- SIL Always On Or Inoperative
- Fuel Cap Indicator Light Always On Or Inoperative
- Additional Intermittent Testing
- Automatic Transmission Down Or Upshift, Or Engagement Concern
- Speedometer Or Tachometer Inoperative
- High Oil Consumption
- Electric, Hydraulic Or VISCTRONIC Cooling Fan Inoperative
- Electric, Hydraulic Or VISCTRONIC Cooling Fan(S) Always On
- Exhaust Smoke
- Fuel Odor
- Engine Noise
- Climate Control (Lack Of A/C Cooling, A/C Always On Or A/C Inoperative)
- Exhaust Odor (Sulfur Smell)
- INTERMITTENTS
- Wiring Diagrams
- Engine Controls - Self-Diagnostics Introduction - CNG, Flex-Fuel & Gasoline
- Testing & Diagnosis
- Engine Controls - Self-Diagnostics Introduction - CNG, Flex-Fuel & Gasoline
- Introduction
- Self-Diagnostic System
- Powertrain Control Module Location
- Quick Test
- Additional System Functions
- Diagnostic Monitors
- Description
- Catalyst Efficiency Monitor
- Comprehensive Component Monitor
- Evaporative Emission Leak Check Monitor
- Exhaust Gas RECIRCULATION System Monitor - Differential Pressure Feedback EGR
- Electric Exhaust Gas RECIRCULATION System Monitor
- Fuel System Monitor
- Heated Oxygen Sensor Monitor
- Misfire Detection Monitoring
- Secondary Air Injection System Monitor - Electric Secondary Air Injection Pump System
- Thermostat Monitor
- Programming Pcm
- Fuel System Safety Precautions
- Drive Cycles
- Summary
- Diagnostic Trouble Code Definitions
- Pcm Connector Identification
- Notes
- Pcm Connector End View & Pcm Connector Circuit Functions (Aviator)
- Pcm Connector End View & Pcm Connector Circuit Functions (BLACKWOOD)
- Pcm Connector End View & Pcm Connector Circuit Functions (Crown Victoria, Grand Marquis & Marauder)
- Pcm Connector End View & Pcm Connector Circuit Functions (E-Series)
- Pcm Connector End View & Pcm Connector Circuit Functions (Escape)
- Pcm Connector End View & Pcm Connector Circuit Functions (Excursion & F250-F550 Super Duty)
- Pcm Connector End View & Pcm Connector Circuit Functions (Expedition & Navigator)
- Pcm Connector End View & Pcm Connector Circuit Functions (Explorer & Mountaineer)
- Pcm Connector End View & Pcm Connector Circuit Functions (Explorer Sport & Sport TRAC)
- Pcm Connector End View & Pcm Connector Circuit Functions (F150)
- Pcm Connector End View & Pcm Connector Circuit Functions (Focus 2.0L)
- Pcm Connector End View & Pcm Connector Circuit Functions (Focus 2.3L)
- Pcm Connector End View & Pcm Connector Circuit Functions (LS)
- Pcm Connector End View & Pcm Connector Circuit Functions (Mustang)
- Pcm Connector End View & Pcm Connector Circuit Functions (Ranger)
- Pcm Connector End View & Pcm Connector Circuit Functions (Sable & TAURUS)
- Pcm Connector End View & Pcm Connector Circuit Functions (THUNDERBIRD)
- Pcm Connector End View & Pcm Connector Circuit Functions (Town Car)
- Pcm Connector End View & Pcm Connector Circuit Functions (ZX2)
- System Tests
- Evaporative Emissions Diagnostic Trouble Code Definitions
- System Tests (Evaporative Emission)
- Notes
- Canister Vent Solenoid Closing Procedure
- Evaporative Emissions System Leak Test
- Evaporative Emission Repair Verification Drive Cycle
- Test A: DTC P0442, P0456 Or P0457: Small Leak Detected In EVAP System
- Test B: DTC P0455: Major Leak Or No Flow Detected In EVAP System Or DTC P1443: Very Small Or No Purge Flow Detected In EVAP System
- Test C: DTC P1450: Excessive Vacuum Detected In Fuel Tank
- Wiring Diagrams
- Cars
- Trucks
- Aviator
- Cab & Chassis F350 Super Duty
- Cutaway E350 Super Duty
- Econoline E150
- Econoline E250
- Econoline E350 Super Duty
- Escape
- Expedition
- Explorer
- Explorer Sport
- Explorer Sport Trac
- Excursion
- E450 Super Duty
- E550 Super Duty
- F450 Super Duty
- F550 Super Duty
- Mountaineer
- Navigator
- Pickup F150
- Pickup F250 Super Duty
- Pickup F350 Super Duty
- Ranger
- RV Cutaway E350 Super Duty
- Windstar
- Engine Controls - System Test A Through DU - CNG, Flex-Fuel & Gasoline
- Test A: No-Start
- Test B: EEC-V Power Relay
- Test C: Reference Voltage
- Test DA: Temperature Sensor Test (IAT, ECT & EOT)
- Test Db: Engine Fuel Temperature Sensor
- Test Dc: Mass Airflow Sensor
- Test Dd: Fuel Rail Pressure Sensor
- Test DF: Vehicle Speed Circuit Check
- Test Dg: Knock Sensor
- Test DH: Throttle Position Sensor
- Test DJ: Air Conditioning Evaporator Temperature Sensor
- Test DK: Electronic Throttle Control & Accelerator Pedal Position Sensor
- Test DL: Cylinder Head Temperature Sensor
- Test Dm: Manifold Absolute Pressure Sensor & Thermal Manifold Absolute Pressure Sensor
- Test DP: Vehicle Speed Sensor/Transfer Case Speed Sensor
- Test DQ: Barometric Pressure Sensor
- Test Dr: Camshaft Position Sensor
- Test DS: Air Conditioning Pressure Sensor
- Test DT: Power Steering Pressure Sensor
- Test DU: Intake Air Temperature 2
- Engine Controls - System Test DV Through JD - CNG, Flex-Fuel & Gasoline
- Test DV: Electronic Throttle Control Throttle Position Sensor, Throttle Control Motor
- Test FB: Power Take Off
- Test FD: Brake Pedal Position Switch
- Test Ff: Power Steering Pressure Switch
- Test H: Fuel Control
- Test Ha: Natural Gas Fuel Control
- Test HB: Natural Gas Fuel Delivery System
- Test HC: Gasoline Fuel Delivery System
- Test Hd: Misfire Detection Monitor
- Test He: EGR System
- Test Hf: Catalyst Efficiency Monitor & Exhaust Systems
- Test Hg: PCV System
- Test HH: Exhaust Gas RECIRCULATION System Module
- Test HK: Variable Cam Timing
- Test HM: Secondary Air Injection System
- Test HU: Air Intake System
- Test HX: Evaporative Emission Monitor & System
- Test HY: Generator/Regulator System
- Test JB: Secondary Ignition
- Test JD: Crankshaft Position Sensor
- Engine Controls - System Test JE Through Z - CNG, Flex-Fuel & Gasoline
- Test JE: Integrated Ignition Coil Failure
- Test JF: Integrated Ignition Coil On Plug Failure
- Test JH: Tachometer Output Failure
- Test KA: Fuel Pump Relay
- Test Kb: Fuel Pump Driver Module
- Test Kc: Fuel Shutoff Valve Relay
- Test KD: Electric Exhaust Gas RECIRCULATION
- Test KE: Idle Air Control Valve
- Test KF: Fan Control Relay
- Test Kg: VISCTRONIC Drive Fan Clutch
- Test KJ: Supercharger By-Pass Control
- Test Kl: Shift Indicator Light
- Test Km: A/C Clutch Relay & A/C Circuits
- Test Kn: Variable Speed Electric Cooling Fan
- Test KP: Charge Air Cooler Pump
- Test KQ: Thermostat Heater Control
- Test NB: Malfunction Indicator Light
- Test NC: Ignition Engine Speed Input Circuit
- Test ND: Engine Rpm/Vehicle Speed Limiter
- Test QA: Unable To Activate Self-Test/SCP Communication Error/DTC Not Listed
- Test QB: KOEO DTC P0603 Or KOEO, KOER & Continuous Memory DTC P1633
- Test QC: OBD-II Monitor Testing Not Complete; DTC P1000
- Test QD: DTC P1260
- Test Ta: Park/Neutral Position Or Clutch Pedal Position Switches
- Test Tb: Transmission Control Switch/Transmission Control Indicator Lamp
- TEST TG: 4x4 LOW RANGE
- Test Th: Reverse Switch
- Test TJ: Output Shaft Speed Sensor
- Test X: Constant Control Relay Module
- Test Z: Intermittent
- Engine Controls - Theory & Operation - CNG, Flex-Fuel & Gasoline
- Introduction
- Air Induction Systems
- Supercharger (F150 Lightning 5.4L SC & Mustang 4.6L SC)
- Variable Induction System
- Intake Manifold Runner Control - Focus 2.0L (VIN P), Econoline & Pickup 4.2L (VIN 2) & Windstar 3.8L (VIN 4)
- Intake Manifold Swirl Control Vacuum Actuated System - Ranger 2.3L (VIN D)
- Intake Manifold Tuning Valve - LS, Sable & Taurus 3.0L (VIN S), Econoline & Pickup 4.6L (VIN W), & Blackwood 5.4L 4VPC (VIN A)
- Computerized Engine Controls
- Powertrain Control Module
- Power & Ground Signals
- Powertrain Control Module Software
- Engine RPM/Vehicle Speed Limiter
- Fail-Safe Cooling Strategy
- Failure Mode Effects Management
- Flash Electrically Erasable Programmable Read Only Memory
- Fuel Trim
- Idle Air Trim
- Idle Speed Control Closed Throttle Determination
- Multiplexing
- Multiplexing Implementation
- Standard Corporate Protocol
- High Speed - Controller Area Network (HS-CAN)
- Diagnostic Monitors
- Constant Control Relay Module
- Fuel Pump Driver Module
- Generic Electronic Module
- Natural Gas Vehicle Module
- Input Devices
- Notes
- A/C Cycling Switch
- Air Conditioning Evaporator Temperature Sensor
- Air Conditioning Pressure Sensor
- A/C High Pressure Switch
- Brake Pedal Position Switch
- Brake Pressure Applied/Brake Deactivator Switch
- Camshaft Position Sensor
- Clutch Pedal Position Switch
- Crankshaft Position Sensor
- Cylinder Head Temperature Sensor
- Differential Pressure Feedback EGR Sensor
- Engine Coolant Temperature Sensor
- Engine Fuel Temperature Sensor
- Engine Oil Temperature Sensor
- Fan Speed Sensor
- Fuel Level Input
- Fuel Pump Monitor (With Fuel Pump Driver Module)
- Fuel Pump Monitor (Without Fuel Pump Driver Module)
- Fuel Tank Pressure Sensor
- Fuel Rail Pressure Sensor
- Generator Load
- Generator Monitor
- Heated Oxygen Sensor
- Intake Air Temperature Sensor
- Intake Manifold Runner Control
- Intake Manifold Swirl Control
- Intake Manifold Tuning Valve
- Knock Sensor
- Mass Airflow Sensor
- Output Shaft Speed Sensor
- Power Steering Pressure Sensor
- Power Steering Pressure Switch
- Power Take-Off Switch
- Thermal Manifold Absolute Pressure Sensor
- Throttle Position Sensor
- Transmission Control Switch
- Vehicle Speed Sensor
- 4x4 Mode Switch
- Output Devices
- Notes
- Canister Vent Solenoid
- Coil Pack
- Coil On Plug
- Electric EGR Motor System
- EGR System Module
- EGR Vacuum Regulator Solenoid
- Electric Secondary Air Injection Pump
- Evaporative Emission Canister Purge Valve
- Fan Control
- Fuel Cap Off Indicator Light
- Fuel Injectors
- Fuel Pump (Applications Using Fuel Pump Relay For Fuel Pump ON/OFF Control)
- Fuel Pump Driver Module Applications & Applications With Fuel Pump Functions Incorporated In Rear Electronic Module)
- Generator Communication
- Idle Air Control Valve
- Intake Manifold Runner Control
- Intake Manifold Swirl Control
- Intake Manifold Tuning Valve
- Malfunction Indicator Light
- Secondary Air Injection By-Pass Solenoid
- Solid State Relay
- Thermostat Heater Control
- Transmission Control Indicator Light
- Wide Open Throttle A/C Cut-Off Relay
- Vapor Management Valve
- Vehicle Speed Output
- Vistronic Drive Fan
- Fuel Systems (Gasoline)
- Fuel Systems (Natural Gas)
- Idle Speed
- Ignition Systems
- Variable Cam Timing System
- Catalyst & Exhaust Systems
- Evaporative Emission Systems
- Secondary Air Injection System
- EGR Systems
- Self-Diagnostic System
- Electronic Throttle Control
- Miscellaneous Controls
- Wiring Diagrams
- Engine Controls - Trouble Shooting - No Codes - CNG, Flex-Fuel & Gasoline
- Introduction
- Symptoms
- Notes
- Symptom Diagnosis
- Rough Or Rolling Idle, Stalls, Misses, Hesitation Or Surge
- Hard Start/Long Crank Or Erratic Start/Crank
- No-Start/Normal Crank
- Slow Return To Idle
- Fast Idle Or Diesels/Runs On
- Low Idle (Stalls On Deceleration)
- Backfires
- Lack/Loss Of Power
- Spark Knock
- Poor Fuel Economy
- Vehicle Fails Emissions/Emissions Compliance
- Hissing Sound When Removing Fuel Cap
- Excessive Fuel Odor
- Unable To Refuel Vehicle
- Warning Indicator Lights
- Notes
- Preliminary Check
- Pickups With Power Takeoff (PTO) & MIL Concern
- MIL Always On When Engine Is Running, No DTCs Are Present
- TCIL Always On When Engine Is Running, No DTCs Are Present
- MIL Inoperative (Including Bulb Check When Engine Is First Started)
- Transmission Control Indicator (TCIL) Inoperative
- Temperature Warning Indicator Light Or Temperature Gauge Inoperative (Models With CHT Sensor Only)
- SIL Always On Or Inoperative
- Fuel Cap Indicator Light Always On Or Inoperative
- Additional Intermittent Testing
- Automatic Transmission Down Or Upshift, Or Engagement Concern
- Speedometer Or Tachometer Inoperative
- High Oil Consumption
- Electric, Hydraulic Or VISCTRONIC Cooling Fan Inoperative
- Electric, Hydraulic Or VISCTRONIC Cooling Fan(S) Always On
- Exhaust Smoke
- Fuel Odor
- Engine Noise
- Climate Control (Lack Of A/C Cooling, A/C Always On Or A/C Inoperative)
- Exhaust Odor (Sulfur Smell)
- INTERMITTENTS
- Wiring Diagrams
- Engine Controls - Self-Diagnostics Introduction - CNG, Flex-Fuel & Gasoline
- Theory and Operation
- Engine Controls - Theory & Operation - CNG, Flex-Fuel & Gasoline
- Introduction
- Air Induction Systems
- Supercharger (F150 Lightning 5.4L SC & Mustang 4.6L SC)
- Variable Induction System
- Intake Manifold Runner Control - Focus 2.0L (VIN P), Econoline & Pickup 4.2L (VIN 2) & Windstar 3.8L (VIN 4)
- Intake Manifold Swirl Control Vacuum Actuated System - Ranger 2.3L (VIN D)
- Intake Manifold Tuning Valve - LS, Sable & Taurus 3.0L (VIN S), Econoline & Pickup 4.6L (VIN W), & Blackwood 5.4L 4VPC (VIN A)
- Computerized Engine Controls
- Powertrain Control Module
- Power & Ground Signals
- Powertrain Control Module Software
- Engine RPM/Vehicle Speed Limiter
- Fail-Safe Cooling Strategy
- Failure Mode Effects Management
- Flash Electrically Erasable Programmable Read Only Memory
- Fuel Trim
- Idle Air Trim
- Idle Speed Control Closed Throttle Determination
- Multiplexing
- Multiplexing Implementation
- Standard Corporate Protocol
- High Speed - Controller Area Network (HS-CAN)
- Diagnostic Monitors
- Constant Control Relay Module
- Fuel Pump Driver Module
- Generic Electronic Module
- Natural Gas Vehicle Module
- Input Devices
- Notes
- A/C Cycling Switch
- Air Conditioning Evaporator Temperature Sensor
- Air Conditioning Pressure Sensor
- A/C High Pressure Switch
- Brake Pedal Position Switch
- Brake Pressure Applied/Brake Deactivator Switch
- Camshaft Position Sensor
- Clutch Pedal Position Switch
- Crankshaft Position Sensor
- Cylinder Head Temperature Sensor
- Differential Pressure Feedback EGR Sensor
- Engine Coolant Temperature Sensor
- Engine Fuel Temperature Sensor
- Engine Oil Temperature Sensor
- Fan Speed Sensor
- Fuel Level Input
- Fuel Pump Monitor (With Fuel Pump Driver Module)
- Fuel Pump Monitor (Without Fuel Pump Driver Module)
- Fuel Tank Pressure Sensor
- Fuel Rail Pressure Sensor
- Generator Load
- Generator Monitor
- Heated Oxygen Sensor
- Intake Air Temperature Sensor
- Intake Manifold Runner Control
- Intake Manifold Swirl Control
- Intake Manifold Tuning Valve
- Knock Sensor
- Mass Airflow Sensor
- Output Shaft Speed Sensor
- Power Steering Pressure Sensor
- Power Steering Pressure Switch
- Power Take-Off Switch
- Thermal Manifold Absolute Pressure Sensor
- Throttle Position Sensor
- Transmission Control Switch
- Vehicle Speed Sensor
- 4x4 Mode Switch
- Output Devices
- Notes
- Canister Vent Solenoid
- Coil Pack
- Coil On Plug
- Electric EGR Motor System
- EGR System Module
- EGR Vacuum Regulator Solenoid
- Electric Secondary Air Injection Pump
- Evaporative Emission Canister Purge Valve
- Fan Control
- Fuel Cap Off Indicator Light
- Fuel Injectors
- Fuel Pump (Applications Using Fuel Pump Relay For Fuel Pump ON/OFF Control)
- Fuel Pump Driver Module Applications & Applications With Fuel Pump Functions Incorporated In Rear Electronic Module)
- Generator Communication
- Idle Air Control Valve
- Intake Manifold Runner Control
- Intake Manifold Swirl Control
- Intake Manifold Tuning Valve
- Malfunction Indicator Light
- Secondary Air Injection By-Pass Solenoid
- Solid State Relay
- Thermostat Heater Control
- Transmission Control Indicator Light
- Wide Open Throttle A/C Cut-Off Relay
- Vapor Management Valve
- Vehicle Speed Output
- Vistronic Drive Fan
- Fuel Systems (Gasoline)
- Fuel Systems (Natural Gas)
- Idle Speed
- Ignition Systems
- Variable Cam Timing System
- Catalyst & Exhaust Systems
- Evaporative Emission Systems
- Secondary Air Injection System
- EGR Systems
- Self-Diagnostic System
- Electronic Throttle Control
- Miscellaneous Controls
- Wiring Diagrams
- Engine Controls - Theory & Operation - CNG, Flex-Fuel & Gasoline
- General Information
- Abbreviations
- Basic Trouble Shooting
- Basic Trouble Shooting - General Information
- Commonly Used Abbreviations - General Information
- Emission Control Abbreviations
- Engine Performance - Trouble Shooting - General Information
- Brakes
- Anti-Lock Brake Safety Precautions - General Information
- Map - Brake Systems
- Brake Systems
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Accelerometers
- Accumulators
- Anchor Pins
- Anti-Lock Brake Control Assembly(Module)
- Anti-Lock Brake Controller
- Anti-Lock Brake Systems
- Axle Seal
- Backing Plates
- Bleeder Screw
- Brake Abs Active Light (Blue)
- Brake Fluid
- Brake Friction Material
- Brake On - Off Switch
- Brake Pads
- Brake Pedals
- Brake Shoe Hardware
- Brake Shoes
- Brake Stoplight Switches
- Brake Warning Light (Amber)
- Brake Warning Light (Red)
- Bulb Sockets
- Bulbs And LEDS
- Caliper Hardware
- Caliper Mounting Pin
- Caliper Piston
- Caliper Shim
- Caliper Slider Pin (Bolt) Dust Boot
- Caliper Slider Pin (Bolt)
- Calipers
- Combination Valve
- Controllers
- Digital Ratio Axle Controllers And Buffers (Drab And Dram)
- Disable Switches
- Drums
- Electrical Brake Pumps
- Electrical Park Motor
- Electrical Pumps And Motors
- Electro-Magnetic Interference
- Electronic Brake Control Modulator
- Electronic Brake Distribution
- Electronic Brake Traction Control Module
- Electronic Controllers
- Electronic Traction Control
- External Brake Cable
- Flow Control Valve
- Fluid Level Sensor Switches
- Fluid
- Four Wheel Drive Switches
- Friction Material
- G Sensors
- Gaskets
- Gravitational Switches
- Grease Seal
- Height Sensing Proportioning Valve
- High Pressure Accumulator
- Hoses
- Hub
- Hydraulic Control Unit
- Hydraulic Modulators
- Hydro-Boosters
- Hydro-Electric Boosters (POWERMASTER)
- Ignition Disable Switches
- Lamp Driver Relay
- Lateral Acceleration Switches
- LEDS
- Lenses
- Low Pressure Accumulator
- Lug Nut
- Master Cylinder Cover Gasket
- Master Cylinders
- Modulators
- Motor Pack
- Motors
- Pads
- Parking Brake Cable
- Parking Brake Mechanism
- Parking Brake Shoes
- Parking Brake Switches
- Parking Brake Systems
- Pedal Travel Switches
- Pedals
- Power Distribution Center
- POWERMASTER
- Pressure Differential Switches
- Pressure Switches
- Pressure Transducers
- Proportioning Valve
- Pumps
- Relays
- RELUCTOR (Speed) Ring
- Rotors
- Self-Adjusting Systems
- Shoe Hardware
- Shoes
- Sockets
- Speed Sensor (RELUCTOR) Ring
- Speed Sensors (Electronic Wheel And Vehicle)
- Star Wheel
- Steel Brake Lines
- Stoplight Switches
- Stroke Sensor
- Switches
- Tires
- Tone Ring
- Toothed Rings (Tone Wheel)
- Traction Control System (TCS)
- Transfer Tubes
- Vacuum Boosters
- Vacuum Hoses
- Valves
- Wear Indicator
- Wheel Attachment Hardware
- Wheel Bearings, Races And Seals
- Wheel Cylinders
- Wiring Harnesses
- Yaw Rate Sensor
- Brake System CHECKSHEET
- Reason Code Explanation
- Automotive Terminology & Definitions
- Brake Systems
- Map - Routine Inspection Reference Guide
- Routine Inspection Reference Guide
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Maintenance Overview
- Antifreeze/Coolant
- Visual Inspection
- Radiator Cap Test
- Engine Fan
- Cooling System Power Flush And Refill
- Belts (Except Timing Belts)
- Belt TENSIONER
- Automatic Transmission Fluid
- Automatic Transmission Fluid Exchange & Filter Replacement
- Engine Oil
- Air Filters
- Cabin Air Filter
- Brake Fluid
- Battery
- Battery Cables
- Power Steering
- Power Steering Fluid
- Wiper Blades
- Routine Inspection CHECKSHEET
- Routine Inspection - UICS
- Brake Systems
- Drivetrain And Transmission
- Notes
- Automatic Transmission Fluid
- Clutch Master Cylinders
- Cooler Lines
- Coolers
- Differential Fluid
- Drain Plugs And Gaskets
- Filters And Screens
- Fluids And Lubricants
- Hoses, Lines, And Tubes
- Hydraulic Fluid
- Lubricants
- Manual Transmission Fluid
- Mounts (Engine, Transaxle And Transmission)
- Transfer Case Fluid
- Vacuum Hoses
- Electrical Systems
- Engine Performance And Maintenance
- Notes
- Accessory Belts
- Air Filter Elements
- Air Filter Gaskets
- Air Filter Housings And Gaskets
- Air Pump Belts
- Batteries
- Battery Connectors
- Belt Idler Assemblies (Accessory And Cam Belts)
- Belt TENSIONERS (Accessory And Cam Belt)
- Chemical Engine DECARBONIZATION
- Combustion Chamber Cleaning
- Coolant Recovery Tanks
- Coolant
- Distributor Caps
- Distributor Rotors
- Engine Cooling Systems
- Engine DECARBONIZATION
- Engine Oil Drain Plugs And Gaskets
- Engine Oil Filters And Canisters
- Engine Oil
- Fuel Filters
- Fuel Injector Cleaning
- Fuel Injectors
- Fuel System Cleaning Service
- Hose Clamps
- Hose Connectors
- Hose Couplers
- Hoses And Tubes (Fuel Lines, Radiator, Vacuum, By-Pass, Heater, Recovery Tank And Oil Coolers)
- Ignition Wires (Secondary)
- Intake Cleaning
- O2 Sensors
- PCV Breather Elements
- PCV Valves
- Radiator Caps And Pressurized Expansion Tank Caps
- Spark Plugs
- Thermostats And Housings
- Throttle Body Cleaning
- Timing Belts
- Vacuum Hoses, Tubes And Connections (Non-Metallic)
- Exhaust Systems
- Heating, Ventilation And Air Conditioning Systems
- Steering And Suspension, Wheel Alignment, Wheels And Tires
- Wheel & Tire Supplement
- Reason Code Explanation
- Automotive Terminology & Definitions
- Routine Inspection Reference Guide
- Check Lists
- Computer Relearn Procedures
- OBD-II Drive Cycles
- 1996-99 Gasoline Models (Except Villager)
- 1996 Villager
- 1997-99 Villager
- 2000-04 Gasoline Models
- 2005-09 Gasoline Models
- 2010-12 Gasoline Models (Except Fiesta)
- 2011-12 Fiesta
- 2003-07 6.0L Diesel
- 2008-10 6.4L Diesel
- 2011-12 6.7L Diesel
- 1996-03 7.3L Diesel
- 2005-09 Hybrid
- 2005-12 Escape Hybrid
- 2011-12 Fusion Hybrid
- Driveline/Axles
- Drive Axle Noise Diagnosis - General Information
- Gear Tooth Contact Patterns - General Information
- Map - Drive Train & Transmission
- Drive Train & Transmission Systems
- Drivetrain And Transmission
- Notes
- Actuators (Electrical)
- Actuators (Vacuum)
- Automatic Transmission / Transaxle Assemblies/CVTS
- Automatic Transmission Fluid
- Axles
- Bearings And Races
- Bell Cranks
- Bell Housings
- Bushings (External)
- Cables (Speedometer)
- Cables (TV, Detent And Shift)
- Carrier Bearings
- Clutch Cables And Cable Housings
- Clutch Discs (Manual Transmissions)
- Clutch Forks
- Clutch Linkages (Mechanical)
- Clutch Master Cylinders
- Clutch Pedals
- Clutch Pivots
- Clutch Pressure Plates
- Clutch Release Bearings
- Clutch Slave Cylinders (Concentric)
- Clutch Slave Cylinders (Conventional Or External)
- Companion Flanges
- Connectors
- Cooler Bypass Valves
- Cooler Lines
- Coolers
- CV Joints
- Differential And Final Drive Assemblies
- Differential Fluid
- Dip Stick Tubes
- Dip Sticks (Fluid Level Indicators)
- Dowel Pins, Guides And Pilot Holes
- Drain Plugs And Gaskets
- Drive Shaft Flanges
- Drive Shafts And Half Shafts
- Dust Boots
- Engine Mounts
- Exciter Rings
- Filler Tubes
- Filters And Screens
- Flanges
- Flex Plates
- Fluid Level Indicators
- Fluids And Lubricants
- Flywheels
- Force Motors
- Gaskets
- Guides
- Half Shafts
- Hoses, Lines, And Tubes
- Housings (Bell, Case, Tail(Extension) And Auxiliary)
- Hydraulic Fluid
- Intermediate Shaft Support Bearings
- Key Interlock Systems
- Limited Slips
- Lines
- Linkages (External)
- Locking Hub Assemblies
- Locking Hub Control Knobs
- Lubricants
- Manual Transmission Fluid
- Manual Transmission/Transaxle Assemblies
- Metal Clad Seals
- METALASTIC Joints
- Modulator Pins
- Modulators
- Mounts (Engine, Transaxle And Transmission)
- Odometer Drives (Mechanical)
- Odometer Heads (Mechanical)
- Oil Pans
- Pans
- Pilot Holes
- Pressure Plates
- Pressure Switches
- Races
- Rubber Joints (METALASTIC)
- Screens
- Seals (Metal Clad)
- Seals
- Selector Interlock Systems
- Sensors
- Servos
- Shift Interlock Systems (Selector And Key Interlock Systems)
- Side Covers
- Slip Yokes
- Solenoids
- Speed Sensors (Electronic Wheel And Vehicle)
- Speedometer- Driven Gear Housing
- Speedometer/Odometer Drives (Mechanical)
- Speedometer/Odometer Heads (Mechanical)
- Speedometers/Odometers (Electronic)
- Switches
- Tone Wheels
- Toothed Rings (Tone Wheel)
- Torque Converters
- Transaxle Mounts
- Transducers (Transmission)
- Transfer Case Assemblies
- Transfer Case Fluid
- Transmission Coolers
- Transmission Mounts
- Transmission Pans
- Transmission Range Indicators (PRNDL)
- Tubes
- Universal Joints (CARDAN Or Cross Type)
- Vacuum Controls
- Vacuum Hoses
- Vacuum Motors
- Vacuum-Operated Switches
- Vehicle Speed Sensors
- Vents
- Vibration Dampers
- Wheel Attachment Hardware
- Wheel Speed Sensors
- Wiring Harnesses And Connectors
- Yokes And Slip Yokes
- Reason Code Explanation
- Automotive Terminology & Definitions
- Trouble Shooting - Clutches - General Information
- DTC Index
- A/C-Heater System (DTCS)
- Air Bag Restraint DTCS
- Anti-Lock Brakes DTCS
- Anti-Theft Systems DTCS
- Automatic Transmission DTCS
- Cruise Control DTCS
- Evaporative Emissions DTCS
- Handles, Locks, Latches And Entry Systems DTCS
- Horn DTCS
- Instrument Panel (DTCS)
- Information And Message Center DTCS
- MULTIFUNCTION Electronic Module (DTCS)
- Parking Aid System DTCS
- Power Seat DTCS
- Remote Keyless Entry System DTCS
- Self-Diagnostics DTCS
- Transfer Case DTCS
- Warning Devices DTCS
- Electrical
- Map - Electrical Systems
- Electrical Systems
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Actuator Motors (Electric)
- Actuator Motors (Vacuum)
- Air Bags
- Alternators And Generators
- Amplifiers
- Antennas
- Batteries
- Battery Cables, Wires And Connectors
- Battery Cables
- Battery Trays And Hold Down Hardware
- Battery Wires
- Belts
- Bulb Sockets
- Bulbs, Sealed Beams And LEDS
- Cd Players
- Cigarette Lighter Assemblies
- Circuit Breakers
- Clutch Switches
- Connectors
- Control Modules
- Cruise Control Brake Switches
- Cruise Control Cables
- Cruise Control Clutch Switches
- Cruise Control Linkages And Cables
- Cruise Control Reservoirs
- Cruise Control Tubes
- Cruise Control Vacuum Dump Release Valves
- Cruise Control Vacuum Hoses, Tubes And
- Cruise Control Vehicle Speed Sensors
- Defoggers
- Defrosters
- Delays
- Dimmers
- Electric Heaters
- Equalizers
- Fuse Blocks
- Fuse Boxes And Blocks
- Fuses, Fusible Links And Circuit Breakers
- Fusible Links
- Gauges
- Generators
- Ground Cables And Straps
- Ground Straps
- Headlight Adjusters
- Heating Elements (Defrosters, Defoggers, Electric Heaters And Seats)
- Horns And Sirens
- Ignition Switches
- Indicator Lights
- Keyless Entry Keypads And Transmitters
- Keyless Entry Transmitters
- LEDS
- Lenses
- Microphones
- Mirrors (ELECTROCHROMATIC And Heated)
- Motors
- Neutral Safety Switches
- Odometers, Speedometers And Tachometers (Cable Driven)
- Odometers
- Power Distribution Center
- Pulleys
- Receivers, Amplifiers, Equalizers And Sub-Woofer Volume Controls
- Relay Boxes
- Relays
- Sealed Beams
- Seat Heaters
- Security Alarm Sensors
- Sirens
- Solenoids
- Speakers And Microphones
- Speedometer And Tachometer Linkages And Cables
- Speedometer Cables
- Speedometers
- Starters
- Sub-Woofer Volume Control
- Switches
- Tachometer Cables
- Tachometers
- Tape Players And Cd Players
- TENSIONERS
- Timers
- Transceivers
- Transducers
- Vacuum Accumulators (Reservoirs)
- Voltage Regulators
- Washer Fluid Level Senders
- Washer Pumps
- Wiper Arms And Blades
- Wiper Blades
- Wiper Hoses And Nozzles
- Wiper Linkages
- Wiper Nozzles
- Wiper Pump Reservoirs
- Wiring Harnesses And Connectors
- Battery, Starting & Charging System CHECKSHEET
- Reason Code Explanation
- Automotive Terminology & Definitions
- Electrical Systems
- Using lemon2025'S System Wiring Diagrams
- Map - Electrical Systems
- Engine
- Engine Overhaul Procedures - General Information
- * Please Read This First *
- Description
- Engine Identification
- Inspection Procedures
- Cleaning Procedures
- Component Cleaning
- Cylinder Head Replacement
- Cylinder Head Overhaul
- Pistons, Connecting Rods & Bearings
- Crankshaft & Main Bearings
- Camshaft
- Timing Chains & Belts
- Timing Gears
- Oil Pump
- Break-In Procedure
- General Cooling System Service - General Information
- Engine Overhaul Procedures - General Information
- Engine Performance
- Electrostatic Discharge Warning - General Information
- Engine Performance Diagnostic Routine Outline - General Information
- Engine Performance Safety Precautions
- Map - Engine Performance & Maintenance
- Engine Performance And Maintenance (Including Exhaust Systems)
- Engine Performance & Maintenance CHECKSHEET
- Engine Performance And Maintenance
- Notes
- Accelerator Pedal Position Sensor
- Accessory Belts
- Accessory Pulleys
- Air Conditioning Cycling Switches
- Air Conditioning Pressure Sensors
- Air Ducts And Tubes
- Air Filter Elements
- Air Filter Gaskets
- Air Filter Housings And Gaskets
- Air Fuel Ratio Sensors
- Air Injection Control Solenoids
- Air Plenums
- Air Pump Belts
- Air Pumps (Electric Driven)
- Air Tubes
- Aspirator, Check And DECEL Valves
- Baffles
- Ballast Primary Supply Resistor Wires
- Ballast Resistors And Primary Supply Resistors
- Barometric Pressure Sensors
- Batteries
- Battery Cables, Wires And Connectors
- Battery Connectors
- Battery Trays And Hold Down Hardware
- Battery Wires
- Belt Idler Assemblies (Accessory And Cam Belts)
- Belt TENSIONERS (Accessory And Cam Belt)
- Belt-Driven Air Pumps
- Boost Control Mechanism
- Camshaft Position Sensors
- Carburetors And Chokes
- Casting Core Plugs And Expansion Plugs
- Charge Air Coolers ""INTERCOOLERS"" (CAC)
- Check Valves
- Chemical Engine DECARBONIZATION
- Chokes
- Clutch Pedal Position Switches
- Cold Start Injectors
- Combustion Chamber Cleaning
- Connectors
- Coolant Recovery Tanks
- Coolant
- Cooling Fan Motor Modules
- Cooling Fan Motor Relays And Modules
- Cooling Fan Motor Resistors
- Cooling Fan Motor Sensors And Switches
- Cooling Fan Motor Switches
- Cooling Fan Motors
- Crankshaft Position Sensors
- Cylinder Deactivation Solenoid
- Cylinder Head Assemblies
- DECEL Valves
- Deflectors
- Dip Stick Tubes
- Dip Sticks And Tubes
- Distributor Advances And Retarders (Mechanical And Vacuum)
- Distributor Boots And Shields
- Distributor Caps
- Distributor Retarders (Mechanical And Vacuum)
- Distributor Rotors
- Distributor Shields
- Distributors
- Early Fuel Evaporation Valves (Heat Riser Assemblies)
- EGR Coolers
- EGR Exhaust Manifold Passages
- EGR Intake And Exhaust Manifold Passages
- EGR Plates And Coolers
- Electronic Spark Control Modules
- Electronic Transmission Control Devices
- Electronic Transmission Feedback Devices
- Engine Coolant Temperature Sensors
- Engine Cooling Systems
- Engine Covers (Oil Pan, Valve Cover, Timing Cover)
- Engine DECARBONIZATION
- Engine Oil Canisters
- Engine Oil Coolers (External)
- Engine Oil Drain Plugs And Gaskets
- Engine Oil Filters And Canisters
- Engine Oil Gaskets
- Engine Oil Pressure Gauges (Mechanical)
- Engine Oil
- Evaporative Emissions (EVAP) Canister Filters
- Evaporative Emissions (EVAP) Canister Purge Devices
- Evaporative Emissions (EVAP) Canisters
- Evaporative Emissions (EVAP) Feedback Devices
- Exhaust Gas RECIRCULATION Devices
- Exhaust Gas RECIRCULATION Feedback Devices
- Expansion Plugs
- Fan Control Sensor
- Fuel Accumulators And Dampers
- Fuel And Cold Start Injectors
- Fuel Caps
- Fuel Dampers
- Fuel Delivery Check Valves
- Fuel Distributors (BOSCH Cis)
- Fuel Filler Necks And RESTRICTORS
- Fuel Filters
- Fuel Injector Cleaning
- Fuel Injectors
- Fuel Level Senders
- Fuel Pressure Regulators
- Fuel Pumps (In-Tank, External, Electrical Or Mechanical)
- Fuel Rails
- Fuel RESTRICTORS
- Fuel System Cleaning Service
- Fuel Tanks
- Fuel
- Gaskets
- Grommets (Valve Cover)
- Harmonic Dampers
- Heater Control Valves
- Heater Cores
- Hose Clamps
- Hose Connectors
- Hose Couplers
- Hoses And Tube Couplers, Connectors And Clamps
- Hoses And Tubes (Fuel Lines, Radiator, Vacuum, By-Pass, Heater, Recovery Tank And Oil Coolers)
- Housings
- Idle Air Controls
- Idle Speed Control Actuators
- Ignition Boots
- Ignition Coil Towers
- Ignition Coils
- Ignition Control Modules (ICM)
- Ignition Switches
- Ignition Terminals
- Ignition Wires (Secondary)
- Inertia Fuel Shut-Off Switches
- Intake Air Temperature Sensors
- Intake Cleaning
- Intake Manifolds
- In-Tank Fuel Strainers
- INTERCOOLERS
- Knock Sensors
- Liquid Vapor Separators
- Long Block Assemblies
- Manifold Absolute Pressure (Map) Sensors
- Mass Air Flow (MAF) Sensors
- Metal Air Manifolds And Pipes
- Metal Air Pipes
- Mix Control Solenoids
- Motor Mounts
- O2 Sensors
- Oil Pans
- Oil Pressure Sending Units
- Oil Pump Pick-Up Screens
- Oil Pumps
- O-Rings, Gaskets, Seals And Spring Locks
- Park Neutral Position Switches
- PCV Breather Elements
- PCV Orifices
- PCV Valves
- Pick-Up Assemblies (Includes Magnetic, Hall Effect And Optical)
- Power Steering Pressure Sensors
- Powertrain Control Modules (Pcm) And Prom
- Powertrain Control Prom
- Pressurized Expansion Tank Caps
- Radiator / Cooling Fan Blades
- Radiator / Cooling Fan Clutches
- Radiator Caps And Pressurized Expansion Tank Caps
- Radiators
- Roll Over Valves
- Sealing Compounds
- Seals
- Secondary Air Injection System Management Devices
- Sensors
- Short Block Assemblies
- Shrouds, Baffles And Deflectors
- Spark Plugs
- Spring Locks
- Super Chargers
- Switches
- Thermal Vacuum Valves
- Thermostatic Air Door Assemblies
- Thermostats And Housings
- Throttle Bodies
- Throttle Body Cleaning
- Throttle Cables
- Throttle Linkages And Cables
- Throttle Position Sensors
- Throttle Position Switches
- Timing Belt Sprockets
- Timing Belts
- Timing Covers
- Torque Struts
- Transmission Range Switches
- Tube Clamps
- Tube Connectors
- Tube Couplers
- Tubes
- Turbo Chargers
- Vacuum Connections
- Vacuum Hoses, Tubes And Connections (Non-Metallic)
- Vacuum Regulator Solenoids
- Vacuum Tubes
- Valve Covers
- Vehicle Speed Senors
- Volume Air Flow Sensors
- Waste Gate And Boost Control Mechanisms
- Waste Gate Control Solenoids
- Water Pumps (Electric)
- Water Pumps (Non-Electric)
- Wiring Harnesses And Connectors
- Reason Code Explanation
- Automotive Terminology & Definitions
- Parasitic Load Explanation & Test Procedures - General Information
- State Emission Standards - Diesel
- State Emission Standards - Gas
- ALASKA
- ARIZONA
- CALIFORNIA
- Colorado
- CONNECTICUT
- DELAWARE
- District Of COLUMBIA
- GEORGIA
- IDAHO
- ILLINOIS
- INDIANA
- KENTUCKY
- MARYLAND
- MASSACHUSETTS
- MISSOURI
- NEVADA
- New Jersey
- New MEXICO
- New YORK
- North CAROLINA
- OHIO
- OREGON
- PENNSYLVANIA
- RHODE Island
- TENNESSEE
- TEXAS
- UTAH
- VIRGINIA
- WASHINGTON
- WISCONSIN
- U. S. EPA ASM2525 & ASM5015 Start-Up Emission Standards
- U. S. EPA Revised Final ASM Emission Standards (ASM5015 & ASM2525)
- U.S. EPA Im240 Emission Standards
- Waveforms - Injector Pattern Tutorial - General Information
- * Please Read This First *
- Purpose Of This Article
- Is A Lab Scope Necessary?
- The Two Types Of Injector Drivers
- The Two Ways Injector Circuits Are Wired
- Interpreting Injector Waveforms
- Current Waveform Samples
- Notes
- Example #1 - Voltage Controlled Driver
- Example #2 - Voltage Controlled Driver
- Example #3 - Voltage Controlled Driver
- Example #4 - Current Controlled Driver
- Example #5 - Current Controlled Driver
- Example #6 - Current Controlled Driver
- Example #7 - Current Controlled Driver
- Example #8 - Current Controlled Driver
- Voltage Waveform Samples
- Notes
- Example #1 - Voltage Controlled Driver
- Example #2 - Voltage Controlled Driver
- Example #3 - Voltage Controlled Driver
- Example #4 - Current Controlled Driver
- Example #5 - Current Controlled Driver
- Example #6 - Current Controlled Driver
- Example #7 - Current Controlled Driver
- Example #8 - Current Controlled Driver
- Map - Exhaust Systems
- Exhaust Systems
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Catalytic Converters
- Exhaust And Tail Pipes
- Exhaust Connections
- Hangers
- Heat Risers (Mechanical EFE Devices)
- Heat Shields
- Manifolds (Cast And Tube Type)
- Mechanical EFE Devices
- Muffler Valve
- Mufflers And Resonators
- Reason Code Explanation
- Exhaust Systems
- Heating, Ventilation & A/C (HVAC)
- Map - Heating, Ventilation, & Air Conditioning
- Heating, Ventilation & Air Conditioning Systems
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Accumulators
- Actuators (Electrical)
- Actuators (Vacuum)
- Air Conditioning Fittings
- Air Conditioning Hoses
- Air Conditioning Metal Lines
- Air Control Doors
- Air Dams (External)
- Air Distribution System
- Belts
- Blend Doors
- Blower Fans (Blower Wheel Or Squirrel Cage)
- Blower Motors
- Blower Resistors
- Blower Switches
- Cabin Air Filters
- Circuit Breakers
- Compressor Clutch Assemblies
- Compressors
- Condenser Air Seals
- Condenser Fan Motors
- Condensers
- Connectors
- Control Cables
- Control Heads (Function Selectors)
- Control Linkages
- Control Modules
- Coolant
- Cooling Fan Blades
- Cooling Fan Clutches
- Cooling Fan Motors
- Evaporator Drain Tubes
- Evaporator Filters
- Evaporator Pressure Regulators (EPRS)
- Evaporators
- Expansion Valves
- Function Selectors
- Fuses, Fusible Links And Circuit Breakers
- Fusible Links
- Gaskets
- Heater Cases
- Heater Control Valves
- Heater Cores
- Heater Hoses
- High Pressure Relief Valves (HPRV)
- Idlers
- In-Line Filters
- Metal Fittings
- Metal Lines
- Mix And Air Control Doors (Blend Doors)
- ORIFACE Tubes
- O-Rings
- Pilot-Operated Absolutes (POAS)
- Plenums
- Pressure Control Valves
- Pressure Sensors
- Pulleys
- Radiators
- Receiver-DRIERS
- Refrigerant Oil
- Refrigerant
- Relays
- Seals
- Service Ports
- Spring Lock Couplings
- Suction Throttling Valves (STVS)
- Switches (Electrical)
- TENSIONERS
- Thermistors And Pressure Sensors
- Thermostats And Housings
- Vacuum Hoses And Tubes
- Vacuum Reservoirs
- Vacuum Tubes
- Valves In Receiver (VIRS)
- Water Pumps (Electric Auxiliary)
- Wiring Harnesses And Connectors
- Heating, Ventilation & Air Conditioning System CHECKSHEET
- Reason Code Explanation
- Automotive Terminology & Definitions
- Heating, Ventilation & Air Conditioning Systems
- Map - Heating, Ventilation, & Air Conditioning
- Identification
- CANADIAN Model Cross-Reference
- Engine Introduction
- Model Coverage
- Notes
- Vehicle Identification Number Description
- Notes
- World Manufacturer Identifier - Position 1
- Brake Type & Gross Vehicle Weight Rating (GVWR) - Position 2
- Line, Series & Body Type Code - Position 3
- Engine Code - Position 4
- Computer-Generated Check Digit - Position 5
- Model Year Code - Position 6
- Assembly Plant Code - Position 7
- Production Sequence Number - Position 8
- Model/Year VIN Code Applications
- Engine Code Location
- Model Coverage
- Metric Conversions
- OEM General Information
- Engine Introduction
- Model Coverage
- Notes
- Vehicle Identification Number Description
- Notes
- World Manufacturer Identifier - Position 1
- Brake Type & Gross Vehicle Weight Rating (GVWR) - Position 2
- Line, Series & Body Type Code - Position 3
- Engine Code - Position 4
- Computer-Generated Check Digit - Position 5
- Model Year Code - Position 6
- Assembly Plant Code - Position 7
- Production Sequence Number - Position 8
- Model/Year VIN Code Applications
- Engine Code Location
- Model Coverage
- How To Use The Engine Performance Section
- Engine Introduction
- Reset Procedures
- BARTEC TPMS Reset Procedure
- Maintenance Reminder Light (Reset Procedures)
- A/C Filter Service Reminder
- Engine Oil Replacement Reminder
- Notes
- Engine Oil Replacement Reminder Reset - Procedure 01
- Engine Oil Replacement Reminder Reset - Procedure 02
- Engine Oil Replacement Reminder Reset - Procedure 03
- Engine Oil Replacement Reminder Reset - Procedure 04
- Engine Oil Replacement Reminder Reset - Procedure 05
- Engine Oil Replacement Reminder Reset - Procedure 06
- Engine Oil Replacement Reminder Reset - Procedure 07
- Engine Oil Replacement Reminder Reset - Procedure 08
- Engine Oil Replacement Reminder Reset - Procedure 09
- Engine Oil Replacement Reminder Reset - Procedure 10
- Engine Oil Replacement Reminder Reset - Procedure 11
- Engine Oil Replacement Reminder Reset - Procedure 12
- Engine Oil Replacement Reminder Reset - Procedure 13
- Engine Oil Replacement Reminder Reset - Procedure 14
- Engine Oil Replacement Reminder Reset - Procedure 15
- Engine Oil Replacement Reminder Reset - Procedure 16
- Engine Oil Replacement Reminder Reset - Procedure 17
- Engine Oil Replacement Reminder Reset - Procedure 18
- Engine Oil Replacement Reminder Reset - Procedure 19
- Engine Oil Replacement Reminder Reset - Procedure 20
- Engine Oil Replacement Reminder Reset - Procedure 21
- Engine Oil Replacement Reminder Reset - Procedure 22
- Engine Oil Replacement Reminder Reset - Procedure 23
- Engine Oil Replacement Reminder Reset - Procedure 24
- Engine Oil Replacement Reminder Reset - Procedure 25
- Engine Oil Replacement Reminder Reset - Procedure 26
- Engine Oil Replacement Reminder Reset - Procedure 27
- Engine Oil Replacement Reminder Reset - Procedure 28
- Maintenance Service Reminder (Overhead Warning Lights)
- Maintenance Service Reminder (Sri)
- Maintenance Service Reminder (VMM)
- Tire Pressure Monitor System Reminder
- Notes
- Tire Pressure Sensor Types
- TPMS Reminder Reset - Procedure 01
- TPMS Reminder Reset - Procedure 02
- TPMS Reminder Reset - Procedure 03
- TPMS Reminder Reset - Procedure 04
- TPMS Reminder Reset - Procedure 05
- TPMS Reminder Reset - Procedure 07
- TPMS Reminder Reset - Procedure 08
- TPMS Reminder Reset - Procedure 09
- TPMS Reminder Reset - Procedure 10
- Specifications Index
- Steering
- Map - Steering, Suspension, Wheel Alignment, Wheels & Tires
- Steering & Suspension Systems
- Wheel And Tire
- Steering & Suspension CHECKSHEET
- Wheels & Tires CHECKSHEET
- Steering And Suspension, Wheel Alignment, Wheels And Tires
- Notes
- Active Handling
- Active Suspension Control Modules
- Active Variable Ratio Steering
- Active Yaw Control
- Adaptive Cruise Control
- Advance TRAC
- Air Bags
- Air Ride Control Modules
- Air Ride Suspension Torsion Springs (Counter Balancing)
- Air Ride Suspension
- Air Ride Tubes
- Air Shocks And Air Struts
- Air Spring Valves
- Air Springs
- Air Suspension Control Valves
- Air Suspension DRIERS
- Axle Acceleration Sensor
- Ball Joints
- Body Acceleration Sensor
- Bushings
- Center Links
- Compressors
- Continuous Damping Control
- Control Arm Shafts
- Control Arms
- Control Modules
- Distance Regulation Control Module
- Distance Regulation Sensor
- Drag Links
- Dynamic Stability Control
- Dynamic Stability Traction Control
- Electronic Ride Control Shocks And Struts
- Electronic Stability Control
- Electronic Suspension System
- Flex Couplers
- Gaskets
- Height Sensors
- Hydraulic Hoses
- Hydraulic Power Steering Pumps
- Hydraulic Suspension Hoses
- Hydraulic Suspension Pumps
- Idler Arms
- Intermediate Shaft U-Joints
- King Pins
- Modules
- Pitman Arms
- Power Steering Belts
- Power Steering Coolers
- Power Steering Fluid
- Power Steering Hoses
- Power Steering Lines (Steel)
- Power Steering Pumps - Electric
- Power Steering Pumps
- Radar Sensor
- Radius Arms
- Relay Rods
- Relays
- Sensors
- Shock Absorbers, Strut Cartridges And Strut Assemblies
- Spindles
- Springs, Coil, Leaf And Torsion Bars
- STABILITRAC
- Stability Management System
- Steering Angle Sensor
- Steering Arms
- Steering Couplers
- Steering Dampers
- Steering Gears (Except Rack And Pinion)
- Steering Gears, Rack And Pinion
- Steering Knuckles
- Strike Out Bumpers
- Strut Bearing Plate Assemblies
- Strut Rods
- Suspension Pumps (Hydraulic)
- Sway Bar Links
- Sway Bar Mounting Bushings
- Sway Bars
- Switches
- Tie Rod Ends (Inner And Outer)
- Tire Pressure Monitoring System
- Tire Pressure Sensors
- Tires
- Torque Sensor
- Torsion Springs
- Track Bar Bushings
- Track Bars
- Trailing Arm Bushings
- Trailing Arms
- Valve Stems
- Vehicle Dynamics Control
- Vehicle Speed Sensor
- Vehicle Stability Assist
- Vehicle Stability/Skid Control
- Warning Lamps
- Wheel Alignment
- Wheel Attachment Hardware
- Wheel Bearings, Races And Seals
- Wheels (Rims)
- Wiring Harnesses And Connectors
- Reason Code Explanation
- Automotive Terminology & Definitions
- Wheel Alignment Theory & Operation - General Information
- Map - Steering, Suspension, Wheel Alignment, Wheels & Tires
- Traction Control Disable Procedures
- Trouble Shooting - Manual Transmission - General Information
- Heating, Ventilation & A/C (HVAC)
- General Servicing
- HVAC Control Systems
- HVAC System - Climate Control System
- Component Location
- Climate Control System Component Location Index
- Climate Control System Air Distribution Components
- Climate Control System Heating and Ventilation Components
- Climate Control System Air Conditioning Components - 4.0L
- Climate Control System Air Conditioning Components - 4.6L
- Auxiliary Climate Control System Components
- Climate Control System Control Components
- Climate Control System Component Location Index
- Specifications
- Description And Operation
- Climate Control System
- Climate Control System
- Principles of Operation
- Heat Transfer
- Latent Heat of Vaporization
- Relative Humidity
- Effects of Pressure on Boiling or Condensation
- Compressor Anti-Slugging Strategy
- The Refrigerant Cycle
- Climate Control System Operation
- System Airflow Description - Manual Climate Control
- System Airflow Description - Dual Automatic Temperature Control
- Air Distribution
- Heating and Ventilation
- Heater Core
- Blower Motor
- Heater Control Valve
- Heater Core and Evaporator Core Housing
- Air Conditioning
- A/C Compressor and Clutch Assembly
- A/C Compressor Pressure Relief Valve
- Condenser Core
- Refrigerant Lines
- Evaporator Core
- Evaporator Core Orifice Tube
- Suction Accumulator
- Air Conditioning (A/C) Cycling Switch
- High Pressure Cutoff Switch
- Spring Lock Coupling
- Peanut Fitting
- Refrigerant System Dye
- Auxiliary Climate Control
- Auxiliary System Air Distribution
- System Airflow
- Control Assembly
- Thermostatic Expansion Valve
- Underbody Auxiliary A/C Lines
- Underbody Heater Lines
- Control Components
- Control System Inputs
- Control System Outputs
- Climate Control System
- Diagnosis And Testing
- Climate Control System
- Notes
- Vacuum Control Motors
- Special Tool(s)
- Vacuum Schematic - Manual Climate Control System
- Vacuum Connector End View - Function Selector Switch
- Vacuum Application Chart - Manual Climate Control
- Vacuum Connector End View - Heater Control Valve Vacuum Switch
- Vacuum Schematic - Dual Automatic Temperature Control System
- Vacuum Connector End View - Automatic Temperature Control (ATC) Solenoid and Manifold
- Vacuum Application Chart - Dual Automatic Temperature Control
- Inspection and Verification
- Dual Automatic Temperature Control Module - Diagnostic Methods
- Dual Automatic Temperature Control Module On-demand Self-Test
- Dual Automatic Temperature Control Module - Retrieve Continuous DTCs
- Diagnostic Trouble Code Index
- Symptom Chart
- Connector Circuit Reference
- DATC Module C228a
- DATC Module C228b
- In-Vehicle Temperature Sensor C233
- Ambient Air Temperature Sensor C132
- Front Blower Motor Speed Control Module C271
- ATC Solenoid and Manifold C2093
- Function Selector Switch C294a - Manual Climate Control
- Function Selector Switch C294b - Manual Climate Control
- Function Selector Switch C294c - Manual Climate Control
- Temperature Blend Door Actuator C289 - Manual Climate Control
- Blower Motor Resistor C293
- Temperature Blend Door Actuator (LH) C2091 - DATC
- Temperature Blend Door Actuator (RH) C2092 - DATC
- Solar Radiation Sensor C286
- A/C Compressor Clutch Field Coil C1110
- Powertrain Control Module (PCM) C175a
- Auxiliary Mode Door Actuator C3020
- Auxiliary Blower Motor Resistor C3022
- Blower Motor C2004 - Manual Climate Control
- Blower Motor C2006 - DATC
- Auxiliary Blower Motor C3021
- Front Auxiliary Control C938a
- Rear Auxiliary Control C940a
- Front Auxiliary Blower Motor Switch C938b
- Rear Auxiliary Blower Motor Switch C940b
- Auxiliary Temperature Blend Door Actuator C3019
- Auxiliary A/C Relay
- Blower Motor Relay - DATC
- Blower Motor Relay - Manual Climate Control
- High Speed Blower Motor Relay - Manual Climate Control
- A/C Compressor Clutch Relay
- A/C High Pressure Switch C1078
- A/C Cycling Switch C130
- Pinpoint Tests
- Pinpoint Test A: DTC B2266 OR DTC B2267 - Blend Door Failure or Short
- Pinpoint Test B: DTC B1251 OR DTC 1253 - A/C In-vehicle Temperature Sensor Open Circuit or Short to Ground
- Pinpoint Test C: DTC B1255 OR DTC B1257 - A/C Ambient Temperature Sensor Open Circuit or Short to Ground
- Pinpoint Test D: DTC B1259 OR DTC B1261 - Solar Radiation Sensor Open Circuit or Short to Ground
- Pinpoint Test E: DTC B2268 OR DTC B2269 - Steering Wheel Control Switch Open Circuit or Short to Ground
- Pinpoint Test F: No Communication With The Dual Automatic Temperature Control (DATC) Module
- Pinpoint Test G: The DATC System is Inoperative, Intermittent or Incorrect Operation
- Pinpoint Test H: Incorrect/Erratic Direction of Airflow From Outlet(s) - Manual Climate Control
- Pinpoint Test I: Incorrect/Erratic Direction of Airflow From Outlet(s) - DATC
- Pinpoint Test J: Insufficient, Erratic or No leat
- Pinpoint Test K: The A/C Does Not Operate/Does Not Operate Correctly
- Pinpoint Test L: The A/C Is Always On
- Pinpoint Test M: The Temperature Control is operative/Does Not Operate Correctly - Manual Climate Control
- Pinpoint Test N: The Blower Motor Is Inoperative - Manual Climate Control
- Pinpoint Test O: The Blower Motor Does Not Operate Correctly - Manual Climate Control
- Pinpoint Test P: The Blower Motor Is Inoperative - DATC
- Pinpoint Test Q: The Blower Motor Does Not Operate Correctly - DATC
- Pinpoint Test R: The Auxiliary Blower Motor Is Inoperative
- Pinpoint Test S: The Auxiliary Blower Motor Does Not Operate Correctly Using The Front Auxiliary Climate Controls
- Pinpoint Test T: The Auxiliary Blower Motor Does Not Operate Correctly Using The Rear Auxiliary Climate Controls
- Pinpoint Test U: The Panel/Floor Control Is Inoperative Using The Front Auxiliary Climate Controls
- Pinpoint Test V: The Panel/Floor Control Is Inoperative Using The Rear Auxiliary Climate Controls
- Pinpoint Test W: The Temperature Control Is Inoperative Using The Front Auxiliary Climate Controls
- Pinpoint Test X: The Temperature Control Is Inoperative Using The Rear Auxiliary Climate Controls
- Pinpoint Test Y: The Panel/Floor and Cool/Warm Controls Are Inoperative Using The Front Auxiliary Climate Controls
- Pinpoint Test Z: The Panel/Floor and Cool/Warm Controls Are Inoperative Using The Rear Auxiliary Climate Controls
- Pinpoint Test AA: Insufficient Air Conditioning (A/C) Cooling
- Component Tests
- Front and Auxiliary Blower Motor Resistor
- ATC Solenoid and Manifold
- Ambient Temperature Sensor
- In-Vehicle Temperature Sensor
- Function Selector Switch
- Front Auxiliary Climate Control Assembly
- Rear Auxiliary Climate Control Assembly
- Heater Core
- Heater Core - Plugged
- Heater Core - Pressure Test
- Heater Core - Bench Test
- A/C Evaporator/Condenser Core - On Vehicle Leak Test
- A/C Compressor - External Leak Test
- Climate Control System
- General Procedures
- Air Conditioning (A/C) System Check - Retail Procedure
- Spring Lock Coupling
- Air Conditioning Line (Peanut) Fitting
- Refrigerant System Tests
- Air Conditioning (A/C) Clutch Air Gap Adjustment
- Manifold Gauge Set Connection
- Electronic Leak Detection
- Fluorescent Dye Leak Detection
- Air Conditioning (A/C) System Flushing
- Air Conditioning (A/C) System Recovery, Evacuation And Charging
- Refrigerant System Filtering Following Air Conditioning (A/C) Component Installation
- Refrigerant Oil Adding
- Refrigerant Identification Testing
- Contaminated Refrigerant Handling
- Vacuum Hose Repair - Mini-Tube
- Removal And Installation
- Instrument Panel Registers
- Heater Core And Evaporator Core Housing, Assembly And Components
- Plenum Chamber, Assembly And Components
- Blower Motor - Auxiliary
- Blower Motor - Front
- Heater Core - Auxiliary
- Heater Core - Front
- Heater Control Valve And Heater Hoses - 4.0L SOHC
- Heater Control Valve And Heater Hoses - 4.6L (2V)
- Air Conditioning (A/C) Compressor - 4.0L SOHC
- Air Conditioning (A/C) Compressor - 4.6L (2V)
- Condenser Core
- Compressor Manifold And Tube Assembly - 4.0L SOHC
- Compressor Manifold And Tube Assembly - 4.6L (2V)
- Suction Accumulator
- Evaporator Core Orifice
- Evaporator Outlet Line
- Condenser To Evaporator Line
- Blower Motor Resistor - Front
- Blower Motor Resistor - Auxiliary
- Auxiliary Climate Control Housing, Assembly And Components
- Auxiliary Climate Control Assembly - Front
- Auxiliary Climate Control Assembly - Rear
- Auxiliary Heater Outlet And Inlet Line - Front
- Auxiliary Heater Outlet And Inlet Line - Rear
- Auxiliary Evaporator Outlet And Inlet Line - Front
- Auxiliary Evaporator Outlet And Inlet Line - Rear
- Air Distribution Ducts
- Climate Control Assembly - DATC
- Climate Control Assembly - Manual
- Blower Motor Speed Control
- Ambient Air Temperature Sensor
- In-Vehicle Temperature Sensor
- Temperature Blend Door Actuator - Auxiliary
- Temperature Blend Door Actuator - LH
- Temperature Blend Door Actuator - RH, DATC
- Blend Door Actuator - Auxiliary
- Vacuum Control Motor - Air Inlet Door
- Vacuum Control Motor - Defrost Door
- Vacuum Control Motor - Floor Door
- Vacuum Control Motor - Panel Door
- Vacuum Reservoir
- Component Location
- HVAC System - Climate Control System
- Maintenance
- Maintenance Reminder Light (Reset Procedures)
- A/C Filter Service Reminder
- Engine Oil Replacement Reminder
- Notes
- Engine Oil Replacement Reminder Reset - Procedure 01
- Engine Oil Replacement Reminder Reset - Procedure 02
- Engine Oil Replacement Reminder Reset - Procedure 03
- Engine Oil Replacement Reminder Reset - Procedure 04
- Engine Oil Replacement Reminder Reset - Procedure 05
- Engine Oil Replacement Reminder Reset - Procedure 06
- Engine Oil Replacement Reminder Reset - Procedure 07
- Engine Oil Replacement Reminder Reset - Procedure 08
- Engine Oil Replacement Reminder Reset - Procedure 09
- Engine Oil Replacement Reminder Reset - Procedure 10
- Engine Oil Replacement Reminder Reset - Procedure 11
- Engine Oil Replacement Reminder Reset - Procedure 12
- Engine Oil Replacement Reminder Reset - Procedure 13
- Engine Oil Replacement Reminder Reset - Procedure 14
- Engine Oil Replacement Reminder Reset - Procedure 15
- Engine Oil Replacement Reminder Reset - Procedure 16
- Engine Oil Replacement Reminder Reset - Procedure 17
- Engine Oil Replacement Reminder Reset - Procedure 18
- Engine Oil Replacement Reminder Reset - Procedure 19
- Engine Oil Replacement Reminder Reset - Procedure 20
- Engine Oil Replacement Reminder Reset - Procedure 21
- Engine Oil Replacement Reminder Reset - Procedure 22
- Engine Oil Replacement Reminder Reset - Procedure 23
- Engine Oil Replacement Reminder Reset - Procedure 24
- Engine Oil Replacement Reminder Reset - Procedure 25
- Engine Oil Replacement Reminder Reset - Procedure 26
- Engine Oil Replacement Reminder Reset - Procedure 27
- Engine Oil Replacement Reminder Reset - Procedure 28
- Maintenance Service Reminder (Overhead Warning Lights)
- Maintenance Service Reminder (Sri)
- Maintenance Service Reminder (VMM)
- Tire Pressure Monitor System Reminder
- Notes
- Tire Pressure Sensor Types
- TPMS Reminder Reset - Procedure 01
- TPMS Reminder Reset - Procedure 02
- TPMS Reminder Reset - Procedure 03
- TPMS Reminder Reset - Procedure 04
- TPMS Reminder Reset - Procedure 05
- TPMS Reminder Reset - Procedure 07
- TPMS Reminder Reset - Procedure 08
- TPMS Reminder Reset - Procedure 09
- TPMS Reminder Reset - Procedure 10
- Maintenance Reminder Light (Reset Procedures)
- Restraints
- Air Bag, SRS
- Supplemental Inflatable Restraint System - Air Bag Restraint Systems
- Description & Operation
- Component Locations
- System Operation Check
- Air Bag Safety Precautions
- Adjustments
- Disabling & Activating Air Bag System
- Disposal Procedures
- Post-Collision Inspection
- Removal & Installation
- Notes
- CLOCKSPRING
- Dual-Stage Driver-Side Air Bag Module
- Dual-Stage Passenger-Side Air Bag Module
- Front Crash Sensor
- Front Seat
- Front Side Crash Sensor
- Headliner
- Instrument Cluster
- Rear Side Crash Sensor
- Restraints Control Module (RCM)
- Seat Belt Buckle PRETENSIONER/Switch Assembly
- Seat Position Sensor
- Side Curtain Air Bag Bridge Resistor
- Side Curtain Air Bag Module
- Steering Wheel
- Diagnostics
- Diagnostic Tests
- Test A: Air Bag Warning Light On Continuously-RCM Disconnected Or Inoperative
- Test B: Air Bag Warning Light Circuit Open Or Short To Ground (DTC B1869)
- Test C: Air Bag Warning Light Circuit Short To Battery (DTC B1870)
- Test D: Air Bag Tone Warning Indicator Circuit Short To Battery (DTC B1891)
- Test E: Air Bag Tone Warning Indicator Circuit Short To Ground Or Open (DTC B1892)
- Test F: Air Bag Diagnostic Monitor Ground Circuit Open (DTC B1921)
- Test G: Restraint System-Seat Belt PRETENSIONER Status (DTC B2292)
- Test H: Restraint System-Air Bag Status (DTC B2293)
- Test I: Restraint System-Side Curtain Air Bag Status (DTC B2294)
- Test J: Restraint System-Impact Sensor Status (DTC B2296)
- Test K: Left Seat Belt Buckle Circuit Short To Ground (DTC B2434)
- Test L: Left Seat Belt Buckle Circuit Resistance Out Of Range (DTC B2435)
- Test M: Right Seat Belt Buckle Circuit Short To Ground (DTC B2438)
- Test N: Right Seat Belt Buckle Circuit Resistance Out Of Range (DTC B2439)
- Test O: Left Seat Belt Buckle Switch Circuit Fault (DTC B2691)
- Test P: Right Seat Belt Buckle Switch Circuit Fault (DTC B2692)
- Test Q: Incorrect Vehicle Identification (DTC C1414)
- Test R: Seat Track Position Sensor Circuit Short To Ground (DTC C1947)
- Test S: Seat Track Position Sensor Circuit Resistance Out Of Range (DTC C1948)
- Test T: Seat Track Position Sensor Circuit Fault (DTC C1981)
- Test U: No Communication With RCM
- Torque Specifications
- Wiring Diagrams
- Supplemental Inflatable Restraint System -- Air Bag/SRS Component Inspection & Replacement Tables
- Supplemental Inflatable Restraint System Deactivation Procedures
- Special Care During Mechanical Repairs
- CHRYSLER
- Ford Motor Co.
- System Operation Check
- Service Precautions
- Disabling & Activating Air Bag System
- Notes
- Disabling System (Aviator)
- Activating System (Aviator)
- Disabling System (Blackwood)
- Activating System (Blackwood)
- Disabling System (Crown Victoria, Grand Marquis & Marauder)
- Activating System (Crown Victoria, Grand Marquis & Marauder)
- Disabling System (Econoline)
- Activating System (Econoline)
- Disabling System (Escape)
- Activating System (Escape)
- Disabling System (Excursion & F250-550 Super Duty)
- Activating System (Excursion & F250-550 Super Duty)
- Disabling System (Expedition & Navigator)
- Activating System (Expedition & Navigator)
- Disabling System (Explorer & Mountaineer)
- Activating System (Explorer & Mountaineer)
- Disabling System (Explorer Sport)
- Activating System (Explorer Sport)
- Disabling System (Explorer Sport Trac)
- Activating System (Explorer Sport Trac)
- Disabling System (Focus)
- Activating System (Focus)
- Disabling System (F150)
- Activating System (F150)
- Disabling System (LS)
- Activating System (LS)
- Disabling System (Mustang)
- Activating System (Mustang)
- Disabling System (Ranger)
- Activating System (Ranger)
- Disabling System (Sable & Taurus)
- Activating System (Sable & Taurus)
- Disabling System (Thunderbird)
- Activating System (Thunderbird)
- Disabling System (Town Car)
- Activating System (Town Car)
- Disabling System (Windstar)
- Activating System (Windstar)
- Disabling System (ZX2)
- Activating System (ZX2)
- Air Bag Simulator
- Driver Air Bag Module
- Notes
- Removal & Installation (Aviator, Econoline, Excursion, Expedition, Explorer, Explorer Sport, Explorer Sport Trac, F150, F250-550 Super Duty, Mountaineer & Navigator)
- Removal & Installation (Crown Victoria, Grand Marquis & Marauder)
- Removal & Installation (Focus, LS, Mustang, Ranger, Thunderbird, Town Car & ZX2)
- Passenger Air Bag Module
- Torque Specifications
- General Motors
- Notes
- System Operation Check
- Service Precautions
- Disabling & Activating Air Bag System
- Notes
- Supplemental Inflatable Restraint (SIR) Disabling & Enabling Zones
- Disabling System (Alero, Grand Am & Malibu)
- Activating System (Alero, Grand Am & Malibu)
- Disabling System (Astro & Safari)
- Activating System (Astro & Safari)
- Disabling System (Aurora, Bonneville, LeSabre & Park Avenue)
- Activating System (Aurora, Bonneville, LeSabre & Park Avenue)
- Disabling System (Avalanche, Escalade, Escalade ESV, Escalade EXT, Sierra, Silverado, Suburban, Tahoe, Yukon & Yukon XL)
- Activating System (Avalanche, Escalade, Escalade ESV, Escalade EXT, Sierra, Silverado, Suburban, Tahoe, Yukon & Yukon XL)
- Disabling System (Aztek & Rendezvous)
- Activating System (Aztek & Rendezvous)
- Disabling System (Blazer, Jimmy, S10 Pickup & Sonoma)
- Activating System (Blazer, Jimmy, S10 Pickup & Sonoma)
- Disabling System (Bravada, Envoy, Envoy XL, TrailBlazer & TrailBlazer EXT)
- Activating System (Bravada, Envoy, Envoy XL, TrailBlazer & TrailBlazer EXT)
- Disabling System (Cavalier & Sunfire)
- Activating System (Cavalier & Sunfire)
- Disabling System (Century, Grand Prix & Regal)
- Activating System (Century, Grand Prix & Regal)
- Disabling System (Chevy Express & Savana)
- Activating System (Chevy Express & Savana)
- Disabling System (Corvette)
- Activating System (Corvette)
- Disabling System (DeVille)
- Activating System (DeVille)
- Disabling System (Impala & Monte Carlo)
- Activating System (Impala & Monte Carlo)
- Disabling System (Montana, Silhouette & Venture)
- Activating System (Montana, Silhouette & Venture)
- Disabling System (Saturn, ION)
- Activating System (Saturn, ION)
- Disabling System (Saturn, L Series)
- Activating System (Saturn, L Series)
- Disabling System (Saturn VUE)
- Activating System (Saturn VUE)
- Disabling System (Seville)
- Activating System (Seville)
- Disabling System (Tracker)
- Activating System (Tracker)
- Jeep
- Supplemental Inflatable Restraint System - Air Bag Restraint Systems
- Restraints Control Systems
- Supplemental Inflatable Restraint System -- Air Bag/SRS Component Inspection & Replacement Tables
- Supplemental Inflatable Restraint System Deactivation Procedures
- Special Care During Mechanical Repairs
- CHRYSLER
- Ford Motor Co.
- System Operation Check
- Service Precautions
- Disabling & Activating Air Bag System
- Notes
- Disabling System (Aviator)
- Activating System (Aviator)
- Disabling System (Blackwood)
- Activating System (Blackwood)
- Disabling System (Crown Victoria, Grand Marquis & Marauder)
- Activating System (Crown Victoria, Grand Marquis & Marauder)
- Disabling System (Econoline)
- Activating System (Econoline)
- Disabling System (Escape)
- Activating System (Escape)
- Disabling System (Excursion & F250-550 Super Duty)
- Activating System (Excursion & F250-550 Super Duty)
- Disabling System (Expedition & Navigator)
- Activating System (Expedition & Navigator)
- Disabling System (Explorer & Mountaineer)
- Activating System (Explorer & Mountaineer)
- Disabling System (Explorer Sport)
- Activating System (Explorer Sport)
- Disabling System (Explorer Sport Trac)
- Activating System (Explorer Sport Trac)
- Disabling System (Focus)
- Activating System (Focus)
- Disabling System (F150)
- Activating System (F150)
- Disabling System (LS)
- Activating System (LS)
- Disabling System (Mustang)
- Activating System (Mustang)
- Disabling System (Ranger)
- Activating System (Ranger)
- Disabling System (Sable & Taurus)
- Activating System (Sable & Taurus)
- Disabling System (Thunderbird)
- Activating System (Thunderbird)
- Disabling System (Town Car)
- Activating System (Town Car)
- Disabling System (Windstar)
- Activating System (Windstar)
- Disabling System (ZX2)
- Activating System (ZX2)
- Air Bag Simulator
- Driver Air Bag Module
- Notes
- Removal & Installation (Aviator, Econoline, Excursion, Expedition, Explorer, Explorer Sport, Explorer Sport Trac, F150, F250-550 Super Duty, Mountaineer & Navigator)
- Removal & Installation (Crown Victoria, Grand Marquis & Marauder)
- Removal & Installation (Focus, LS, Mustang, Ranger, Thunderbird, Town Car & ZX2)
- Passenger Air Bag Module
- Torque Specifications
- General Motors
- Notes
- System Operation Check
- Service Precautions
- Disabling & Activating Air Bag System
- Notes
- Supplemental Inflatable Restraint (SIR) Disabling & Enabling Zones
- Disabling System (Alero, Grand Am & Malibu)
- Activating System (Alero, Grand Am & Malibu)
- Disabling System (Astro & Safari)
- Activating System (Astro & Safari)
- Disabling System (Aurora, Bonneville, LeSabre & Park Avenue)
- Activating System (Aurora, Bonneville, LeSabre & Park Avenue)
- Disabling System (Avalanche, Escalade, Escalade ESV, Escalade EXT, Sierra, Silverado, Suburban, Tahoe, Yukon & Yukon XL)
- Activating System (Avalanche, Escalade, Escalade ESV, Escalade EXT, Sierra, Silverado, Suburban, Tahoe, Yukon & Yukon XL)
- Disabling System (Aztek & Rendezvous)
- Activating System (Aztek & Rendezvous)
- Disabling System (Blazer, Jimmy, S10 Pickup & Sonoma)
- Activating System (Blazer, Jimmy, S10 Pickup & Sonoma)
- Disabling System (Bravada, Envoy, Envoy XL, TrailBlazer & TrailBlazer EXT)
- Activating System (Bravada, Envoy, Envoy XL, TrailBlazer & TrailBlazer EXT)
- Disabling System (Cavalier & Sunfire)
- Activating System (Cavalier & Sunfire)
- Disabling System (Century, Grand Prix & Regal)
- Activating System (Century, Grand Prix & Regal)
- Disabling System (Chevy Express & Savana)
- Activating System (Chevy Express & Savana)
- Disabling System (Corvette)
- Activating System (Corvette)
- Disabling System (DeVille)
- Activating System (DeVille)
- Disabling System (Impala & Monte Carlo)
- Activating System (Impala & Monte Carlo)
- Disabling System (Montana, Silhouette & Venture)
- Activating System (Montana, Silhouette & Venture)
- Disabling System (Saturn, ION)
- Activating System (Saturn, ION)
- Disabling System (Saturn, L Series)
- Activating System (Saturn, L Series)
- Disabling System (Saturn VUE)
- Activating System (Saturn VUE)
- Disabling System (Seville)
- Activating System (Seville)
- Disabling System (Tracker)
- Activating System (Tracker)
- Jeep
- Seat Belts
- Supplemental Inflatable Restraint System -- Air Bag/SRS Component Inspection & Replacement Tables
- Supplemental Inflatable Restraint System Deactivation Procedures
- Special Care During Mechanical Repairs
- CHRYSLER
- Ford Motor Co.
- System Operation Check
- Service Precautions
- Disabling & Activating Air Bag System
- Notes
- Disabling System (Aviator)
- Activating System (Aviator)
- Disabling System (Blackwood)
- Activating System (Blackwood)
- Disabling System (Crown Victoria, Grand Marquis & Marauder)
- Activating System (Crown Victoria, Grand Marquis & Marauder)
- Disabling System (Econoline)
- Activating System (Econoline)
- Disabling System (Escape)
- Activating System (Escape)
- Disabling System (Excursion & F250-550 Super Duty)
- Activating System (Excursion & F250-550 Super Duty)
- Disabling System (Expedition & Navigator)
- Activating System (Expedition & Navigator)
- Disabling System (Explorer & Mountaineer)
- Activating System (Explorer & Mountaineer)
- Disabling System (Explorer Sport)
- Activating System (Explorer Sport)
- Disabling System (Explorer Sport Trac)
- Activating System (Explorer Sport Trac)
- Disabling System (Focus)
- Activating System (Focus)
- Disabling System (F150)
- Activating System (F150)
- Disabling System (LS)
- Activating System (LS)
- Disabling System (Mustang)
- Activating System (Mustang)
- Disabling System (Ranger)
- Activating System (Ranger)
- Disabling System (Sable & Taurus)
- Activating System (Sable & Taurus)
- Disabling System (Thunderbird)
- Activating System (Thunderbird)
- Disabling System (Town Car)
- Activating System (Town Car)
- Disabling System (Windstar)
- Activating System (Windstar)
- Disabling System (ZX2)
- Activating System (ZX2)
- Air Bag Simulator
- Driver Air Bag Module
- Notes
- Removal & Installation (Aviator, Econoline, Excursion, Expedition, Explorer, Explorer Sport, Explorer Sport Trac, F150, F250-550 Super Duty, Mountaineer & Navigator)
- Removal & Installation (Crown Victoria, Grand Marquis & Marauder)
- Removal & Installation (Focus, LS, Mustang, Ranger, Thunderbird, Town Car & ZX2)
- Passenger Air Bag Module
- Torque Specifications
- General Motors
- Notes
- System Operation Check
- Service Precautions
- Disabling & Activating Air Bag System
- Notes
- Supplemental Inflatable Restraint (SIR) Disabling & Enabling Zones
- Disabling System (Alero, Grand Am & Malibu)
- Activating System (Alero, Grand Am & Malibu)
- Disabling System (Astro & Safari)
- Activating System (Astro & Safari)
- Disabling System (Aurora, Bonneville, LeSabre & Park Avenue)
- Activating System (Aurora, Bonneville, LeSabre & Park Avenue)
- Disabling System (Avalanche, Escalade, Escalade ESV, Escalade EXT, Sierra, Silverado, Suburban, Tahoe, Yukon & Yukon XL)
- Activating System (Avalanche, Escalade, Escalade ESV, Escalade EXT, Sierra, Silverado, Suburban, Tahoe, Yukon & Yukon XL)
- Disabling System (Aztek & Rendezvous)
- Activating System (Aztek & Rendezvous)
- Disabling System (Blazer, Jimmy, S10 Pickup & Sonoma)
- Activating System (Blazer, Jimmy, S10 Pickup & Sonoma)
- Disabling System (Bravada, Envoy, Envoy XL, TrailBlazer & TrailBlazer EXT)
- Activating System (Bravada, Envoy, Envoy XL, TrailBlazer & TrailBlazer EXT)
- Disabling System (Cavalier & Sunfire)
- Activating System (Cavalier & Sunfire)
- Disabling System (Century, Grand Prix & Regal)
- Activating System (Century, Grand Prix & Regal)
- Disabling System (Chevy Express & Savana)
- Activating System (Chevy Express & Savana)
- Disabling System (Corvette)
- Activating System (Corvette)
- Disabling System (DeVille)
- Activating System (DeVille)
- Disabling System (Impala & Monte Carlo)
- Activating System (Impala & Monte Carlo)
- Disabling System (Montana, Silhouette & Venture)
- Activating System (Montana, Silhouette & Venture)
- Disabling System (Saturn, ION)
- Activating System (Saturn, ION)
- Disabling System (Saturn, L Series)
- Activating System (Saturn, L Series)
- Disabling System (Saturn VUE)
- Activating System (Saturn VUE)
- Disabling System (Seville)
- Activating System (Seville)
- Disabling System (Tracker)
- Activating System (Tracker)
- Jeep
- Air Bag, SRS
- Steering
- Manual Steering
- Steering System
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- General Procedures
- Removal And Installation
- Steering Gear
- Power Steering Pump - 4.6L (2V)
- Power Steering Pump - 4.0L SOHC
- Steering Column
- Special Tool(s)
- Removal & Installation
- Notes
- Item 1: Steering Wheel Bolt Removal Note
- Item 2: Steering Wheel Removal Note
- Item 11: Steering Column Shaft-to-Steering Column Bolt Removal Note
- Item 14: Lower Shaft-to-Upper Shaft Bolt Removal Note
- Item 18: Lower Shaft-to-Steering Gear Bolt Removal Note
- Item 12: Steering Column Support-to-Instrument Panel Nuts Installation Note
- Steering Column Switches
- Disassembly And Assembly
- Steering System
- Power Steering
- Steering System
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- General Procedures
- Removal And Installation
- Steering Gear
- Power Steering Pump - 4.6L (2V)
- Power Steering Pump - 4.0L SOHC
- Steering Column
- Special Tool(s)
- Removal & Installation
- Notes
- Item 1: Steering Wheel Bolt Removal Note
- Item 2: Steering Wheel Removal Note
- Item 11: Steering Column Shaft-to-Steering Column Bolt Removal Note
- Item 14: Lower Shaft-to-Upper Shaft Bolt Removal Note
- Item 18: Lower Shaft-to-Steering Gear Bolt Removal Note
- Item 12: Steering Column Support-to-Instrument Panel Nuts Installation Note
- Steering Column Switches
- Disassembly And Assembly
- Steering System
- Manual Steering
- Suspension
- Front Suspension
- Suspension System
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- Wheels And Tires
- Tire Pressure Monitoring System
- Pinpoint Tests
- Pinpoint Test A: No Communication With The TPMS Module/Unable To Enter Self-Test
- Pinpoint Test B: TPMS Will Not Enter Sensor Training Mode
- Pinpoint Test C: Message Center Displays "WARNING TPMS SYSTEM FAULT"
- Pinpoint Test D: DTC B2849 - Horn Output Relay Circuit Open
- Pinpoint Test E: DTC B2872, B2885 - Tire Pressure Sensor Fault
- Suspension System
- General Procedures
- Removal And Installation
- Wheel And Tire - Front
- Wheel Bearing, Hub, Knuckle, Upper Arm And Lower Arm - Front
- Special Tool(s)
- Removal & Installation
- Notes
- Item 1: Axle-to-Wheel Hub Nut Removal Note
- Item 2: Speed Sensor Harness Removal Note
- Item 5: Brake Caliper, Pads and Anchor Plate Removal Note
- Item 10: Tie-Rod End-to-Wheel Knuckle Nut Removal Note
- Item 11: Lower Ball Joint-to-Wheel knuckle Nut Removal Note
- Item 12: Upper Ball Joint-to-Wheel Knuckle Nut Removal Note
- Item 27: Lower Arm Installation Note
- Item 24: Lower Arm-to-Frame Nut (forward mounting) Installation Note
- Item 21: Shock Absorber-to-Lower Arm Bolt Installation Note
- Item 16: Upper Arm Installation Note
- Item 13: Wheel Knuckle Installation Note
- Shock Absorber And Spring Assembly - Front
- Stabilizer Bar And Link - Front
- Wheel And Tire - Rear
- Special Tool(s)
- Removal & Installation
- Notes
- Item 2: Wheel Nuts Removal Note
- Item 5: Caliper, Pads and Anchor Plate Removal Note
- Item 9: Access Hole Knockout Removal Note
- Item 10: Wheel Stud Removal Note
- Item 10: Wheel Stud Installation Note
- Item 9: Access Hole Knockout Installation Note
- Item 3: Wheel and Tire Installation Note
- Item 2: Wheel Nuts Installation Note
- Wheel Bearing, Hub, Knuckle, Upper Arm And Lower Arm - Rear
- Special Tool(s)
- Removal & Installation
- Notes
- Item 1: Axle Nut Removal Note
- Item 3: Toe Link-to-Wheel Knuckle Bolt Removal Note
- Item 5: Upper Arm-to-Wheel Knuckle Bolt Removal Note
- Item 10: Wheel Hub Removal Note
- Item 13: Wheel Bearing Removal Note
- Item 17: Stabilizer Bar Link-to-Stabilizer Bar Nut and Bushing Removal Note
- Item 26: Upper Arm-to-Frame Bolt (Rearward Mounting) Removal Note
- Item 30: Upper Arm-to-Frame Bolt (Forward Mounting) Installation Note
- Item 26: Upper Arm-to-Frame Bolt (Rearward Mounting) Installation Note
- Item 23: Lower Arm-to-Frame Nut (Forward Mounting) Installation Note
- Item 20: Lower Arm-to-Frame Nut (Rearward Mounting) Installation Note
- Item 18: Shock Absorber-to-Lower Arm Bolt Installation Note
- Shock Absorber And Spring Assembly - Rear
- Stabilizer Bar And Link - Rear
- Tire Pressure Sensor
- Tire Pressure Monitoring System Module
- Disassembly And Assembly
- Suspension System
- Rear Suspension
- Suspension System
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- Wheels And Tires
- Tire Pressure Monitoring System
- Pinpoint Tests
- Pinpoint Test A: No Communication With The TPMS Module/Unable To Enter Self-Test
- Pinpoint Test B: TPMS Will Not Enter Sensor Training Mode
- Pinpoint Test C: Message Center Displays "WARNING TPMS SYSTEM FAULT"
- Pinpoint Test D: DTC B2849 - Horn Output Relay Circuit Open
- Pinpoint Test E: DTC B2872, B2885 - Tire Pressure Sensor Fault
- Suspension System
- General Procedures
- Removal And Installation
- Wheel And Tire - Front
- Wheel Bearing, Hub, Knuckle, Upper Arm And Lower Arm - Front
- Special Tool(s)
- Removal & Installation
- Notes
- Item 1: Axle-to-Wheel Hub Nut Removal Note
- Item 2: Speed Sensor Harness Removal Note
- Item 5: Brake Caliper, Pads and Anchor Plate Removal Note
- Item 10: Tie-Rod End-to-Wheel Knuckle Nut Removal Note
- Item 11: Lower Ball Joint-to-Wheel knuckle Nut Removal Note
- Item 12: Upper Ball Joint-to-Wheel Knuckle Nut Removal Note
- Item 27: Lower Arm Installation Note
- Item 24: Lower Arm-to-Frame Nut (forward mounting) Installation Note
- Item 21: Shock Absorber-to-Lower Arm Bolt Installation Note
- Item 16: Upper Arm Installation Note
- Item 13: Wheel Knuckle Installation Note
- Shock Absorber And Spring Assembly - Front
- Stabilizer Bar And Link - Front
- Wheel And Tire - Rear
- Special Tool(s)
- Removal & Installation
- Notes
- Item 2: Wheel Nuts Removal Note
- Item 5: Caliper, Pads and Anchor Plate Removal Note
- Item 9: Access Hole Knockout Removal Note
- Item 10: Wheel Stud Removal Note
- Item 10: Wheel Stud Installation Note
- Item 9: Access Hole Knockout Installation Note
- Item 3: Wheel and Tire Installation Note
- Item 2: Wheel Nuts Installation Note
- Wheel Bearing, Hub, Knuckle, Upper Arm And Lower Arm - Rear
- Special Tool(s)
- Removal & Installation
- Notes
- Item 1: Axle Nut Removal Note
- Item 3: Toe Link-to-Wheel Knuckle Bolt Removal Note
- Item 5: Upper Arm-to-Wheel Knuckle Bolt Removal Note
- Item 10: Wheel Hub Removal Note
- Item 13: Wheel Bearing Removal Note
- Item 17: Stabilizer Bar Link-to-Stabilizer Bar Nut and Bushing Removal Note
- Item 26: Upper Arm-to-Frame Bolt (Rearward Mounting) Removal Note
- Item 30: Upper Arm-to-Frame Bolt (Forward Mounting) Installation Note
- Item 26: Upper Arm-to-Frame Bolt (Rearward Mounting) Installation Note
- Item 23: Lower Arm-to-Frame Nut (Forward Mounting) Installation Note
- Item 20: Lower Arm-to-Frame Nut (Rearward Mounting) Installation Note
- Item 18: Shock Absorber-to-Lower Arm Bolt Installation Note
- Shock Absorber And Spring Assembly - Rear
- Stabilizer Bar And Link - Rear
- Tire Pressure Sensor
- Tire Pressure Monitoring System Module
- Disassembly And Assembly
- Suspension System
- Suspension Control Systems
- Suspension System
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- Wheels And Tires
- Tire Pressure Monitoring System
- Pinpoint Tests
- Pinpoint Test A: No Communication With The TPMS Module/Unable To Enter Self-Test
- Pinpoint Test B: TPMS Will Not Enter Sensor Training Mode
- Pinpoint Test C: Message Center Displays "WARNING TPMS SYSTEM FAULT"
- Pinpoint Test D: DTC B2849 - Horn Output Relay Circuit Open
- Pinpoint Test E: DTC B2872, B2885 - Tire Pressure Sensor Fault
- Suspension System
- General Procedures
- Removal And Installation
- Wheel And Tire - Front
- Wheel Bearing, Hub, Knuckle, Upper Arm And Lower Arm - Front
- Special Tool(s)
- Removal & Installation
- Notes
- Item 1: Axle-to-Wheel Hub Nut Removal Note
- Item 2: Speed Sensor Harness Removal Note
- Item 5: Brake Caliper, Pads and Anchor Plate Removal Note
- Item 10: Tie-Rod End-to-Wheel Knuckle Nut Removal Note
- Item 11: Lower Ball Joint-to-Wheel knuckle Nut Removal Note
- Item 12: Upper Ball Joint-to-Wheel Knuckle Nut Removal Note
- Item 27: Lower Arm Installation Note
- Item 24: Lower Arm-to-Frame Nut (forward mounting) Installation Note
- Item 21: Shock Absorber-to-Lower Arm Bolt Installation Note
- Item 16: Upper Arm Installation Note
- Item 13: Wheel Knuckle Installation Note
- Shock Absorber And Spring Assembly - Front
- Stabilizer Bar And Link - Front
- Wheel And Tire - Rear
- Special Tool(s)
- Removal & Installation
- Notes
- Item 2: Wheel Nuts Removal Note
- Item 5: Caliper, Pads and Anchor Plate Removal Note
- Item 9: Access Hole Knockout Removal Note
- Item 10: Wheel Stud Removal Note
- Item 10: Wheel Stud Installation Note
- Item 9: Access Hole Knockout Installation Note
- Item 3: Wheel and Tire Installation Note
- Item 2: Wheel Nuts Installation Note
- Wheel Bearing, Hub, Knuckle, Upper Arm And Lower Arm - Rear
- Special Tool(s)
- Removal & Installation
- Notes
- Item 1: Axle Nut Removal Note
- Item 3: Toe Link-to-Wheel Knuckle Bolt Removal Note
- Item 5: Upper Arm-to-Wheel Knuckle Bolt Removal Note
- Item 10: Wheel Hub Removal Note
- Item 13: Wheel Bearing Removal Note
- Item 17: Stabilizer Bar Link-to-Stabilizer Bar Nut and Bushing Removal Note
- Item 26: Upper Arm-to-Frame Bolt (Rearward Mounting) Removal Note
- Item 30: Upper Arm-to-Frame Bolt (Forward Mounting) Installation Note
- Item 26: Upper Arm-to-Frame Bolt (Rearward Mounting) Installation Note
- Item 23: Lower Arm-to-Frame Nut (Forward Mounting) Installation Note
- Item 20: Lower Arm-to-Frame Nut (Rearward Mounting) Installation Note
- Item 18: Shock Absorber-to-Lower Arm Bolt Installation Note
- Shock Absorber And Spring Assembly - Rear
- Stabilizer Bar And Link - Rear
- Tire Pressure Sensor
- Tire Pressure Monitoring System Module
- Disassembly And Assembly
- Suspension System
- Wheel Alignment
- Suspension System
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- Wheels And Tires
- Tire Pressure Monitoring System
- Pinpoint Tests
- Pinpoint Test A: No Communication With The TPMS Module/Unable To Enter Self-Test
- Pinpoint Test B: TPMS Will Not Enter Sensor Training Mode
- Pinpoint Test C: Message Center Displays "WARNING TPMS SYSTEM FAULT"
- Pinpoint Test D: DTC B2849 - Horn Output Relay Circuit Open
- Pinpoint Test E: DTC B2872, B2885 - Tire Pressure Sensor Fault
- Suspension System
- General Procedures
- Removal And Installation
- Wheel And Tire - Front
- Wheel Bearing, Hub, Knuckle, Upper Arm And Lower Arm - Front
- Special Tool(s)
- Removal & Installation
- Notes
- Item 1: Axle-to-Wheel Hub Nut Removal Note
- Item 2: Speed Sensor Harness Removal Note
- Item 5: Brake Caliper, Pads and Anchor Plate Removal Note
- Item 10: Tie-Rod End-to-Wheel Knuckle Nut Removal Note
- Item 11: Lower Ball Joint-to-Wheel knuckle Nut Removal Note
- Item 12: Upper Ball Joint-to-Wheel Knuckle Nut Removal Note
- Item 27: Lower Arm Installation Note
- Item 24: Lower Arm-to-Frame Nut (forward mounting) Installation Note
- Item 21: Shock Absorber-to-Lower Arm Bolt Installation Note
- Item 16: Upper Arm Installation Note
- Item 13: Wheel Knuckle Installation Note
- Shock Absorber And Spring Assembly - Front
- Stabilizer Bar And Link - Front
- Wheel And Tire - Rear
- Special Tool(s)
- Removal & Installation
- Notes
- Item 2: Wheel Nuts Removal Note
- Item 5: Caliper, Pads and Anchor Plate Removal Note
- Item 9: Access Hole Knockout Removal Note
- Item 10: Wheel Stud Removal Note
- Item 10: Wheel Stud Installation Note
- Item 9: Access Hole Knockout Installation Note
- Item 3: Wheel and Tire Installation Note
- Item 2: Wheel Nuts Installation Note
- Wheel Bearing, Hub, Knuckle, Upper Arm And Lower Arm - Rear
- Special Tool(s)
- Removal & Installation
- Notes
- Item 1: Axle Nut Removal Note
- Item 3: Toe Link-to-Wheel Knuckle Bolt Removal Note
- Item 5: Upper Arm-to-Wheel Knuckle Bolt Removal Note
- Item 10: Wheel Hub Removal Note
- Item 13: Wheel Bearing Removal Note
- Item 17: Stabilizer Bar Link-to-Stabilizer Bar Nut and Bushing Removal Note
- Item 26: Upper Arm-to-Frame Bolt (Rearward Mounting) Removal Note
- Item 30: Upper Arm-to-Frame Bolt (Forward Mounting) Installation Note
- Item 26: Upper Arm-to-Frame Bolt (Rearward Mounting) Installation Note
- Item 23: Lower Arm-to-Frame Nut (Forward Mounting) Installation Note
- Item 20: Lower Arm-to-Frame Nut (Rearward Mounting) Installation Note
- Item 18: Shock Absorber-to-Lower Arm Bolt Installation Note
- Shock Absorber And Spring Assembly - Rear
- Stabilizer Bar And Link - Rear
- Tire Pressure Sensor
- Tire Pressure Monitoring System Module
- Disassembly And Assembly
- Suspension System
- Wheels & Tire System
- Suspension System
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- Wheels And Tires
- Tire Pressure Monitoring System
- Pinpoint Tests
- Pinpoint Test A: No Communication With The TPMS Module/Unable To Enter Self-Test
- Pinpoint Test B: TPMS Will Not Enter Sensor Training Mode
- Pinpoint Test C: Message Center Displays "WARNING TPMS SYSTEM FAULT"
- Pinpoint Test D: DTC B2849 - Horn Output Relay Circuit Open
- Pinpoint Test E: DTC B2872, B2885 - Tire Pressure Sensor Fault
- Suspension System
- General Procedures
- Removal And Installation
- Wheel And Tire - Front
- Wheel Bearing, Hub, Knuckle, Upper Arm And Lower Arm - Front
- Special Tool(s)
- Removal & Installation
- Notes
- Item 1: Axle-to-Wheel Hub Nut Removal Note
- Item 2: Speed Sensor Harness Removal Note
- Item 5: Brake Caliper, Pads and Anchor Plate Removal Note
- Item 10: Tie-Rod End-to-Wheel Knuckle Nut Removal Note
- Item 11: Lower Ball Joint-to-Wheel knuckle Nut Removal Note
- Item 12: Upper Ball Joint-to-Wheel Knuckle Nut Removal Note
- Item 27: Lower Arm Installation Note
- Item 24: Lower Arm-to-Frame Nut (forward mounting) Installation Note
- Item 21: Shock Absorber-to-Lower Arm Bolt Installation Note
- Item 16: Upper Arm Installation Note
- Item 13: Wheel Knuckle Installation Note
- Shock Absorber And Spring Assembly - Front
- Stabilizer Bar And Link - Front
- Wheel And Tire - Rear
- Special Tool(s)
- Removal & Installation
- Notes
- Item 2: Wheel Nuts Removal Note
- Item 5: Caliper, Pads and Anchor Plate Removal Note
- Item 9: Access Hole Knockout Removal Note
- Item 10: Wheel Stud Removal Note
- Item 10: Wheel Stud Installation Note
- Item 9: Access Hole Knockout Installation Note
- Item 3: Wheel and Tire Installation Note
- Item 2: Wheel Nuts Installation Note
- Wheel Bearing, Hub, Knuckle, Upper Arm And Lower Arm - Rear
- Special Tool(s)
- Removal & Installation
- Notes
- Item 1: Axle Nut Removal Note
- Item 3: Toe Link-to-Wheel Knuckle Bolt Removal Note
- Item 5: Upper Arm-to-Wheel Knuckle Bolt Removal Note
- Item 10: Wheel Hub Removal Note
- Item 13: Wheel Bearing Removal Note
- Item 17: Stabilizer Bar Link-to-Stabilizer Bar Nut and Bushing Removal Note
- Item 26: Upper Arm-to-Frame Bolt (Rearward Mounting) Removal Note
- Item 30: Upper Arm-to-Frame Bolt (Forward Mounting) Installation Note
- Item 26: Upper Arm-to-Frame Bolt (Rearward Mounting) Installation Note
- Item 23: Lower Arm-to-Frame Nut (Forward Mounting) Installation Note
- Item 20: Lower Arm-to-Frame Nut (Rearward Mounting) Installation Note
- Item 18: Shock Absorber-to-Lower Arm Bolt Installation Note
- Shock Absorber And Spring Assembly - Rear
- Stabilizer Bar And Link - Rear
- Tire Pressure Sensor
- Tire Pressure Monitoring System Module
- Disassembly And Assembly
- Suspension System
- Front Suspension
- Transmission
- Automatic Trans
- Automatic Transmission
- Component Location
- Specifications
- General Specifications
- End Play Specifications
- Torque Converter End Play
- Band Adjustment And Torque Chart
- Selective Snap Rings
- Service Identification Model Chart
- Solenoid Operation Chart
- Band And Clutch Application Chart A
- Band And Clutch Application Chart B
- Line Pressure Chart
- Stall Speed Chart
- Shift Speeds
- Torque Specifications
- Description And Operation
- Transmission Description
- Identification Tags
- Range Selection
- Shift Patterns
- Disassembled Views
- Torque Converter
- GEARTRAIN
- Apply Components
- Hydraulic System
- Transmission Electronic Control System
- Electronic System Description
- Powertrain Control Module (PCM)
- Air Conditioning (A/C) Clutch
- Brake Pedal Position (BPP) Switch
- Engine Coolant Temperature (ECT) Sensor
- Electronic Ignition (El) System
- Intake Air Temperature (IAT) Sensor
- Mass Air Flow (MAF) Sensor
- Transmission Control Switch (TCS)
- Transmission Control Indicator Lamp (TCIL)
- Throttle Position (TP) Sensor
- Digital Transmission Range (TR) Sensor
- Turbine Shaft Speed (TSS) Sensor
- Output Shaft Speed (OSS) Sensor
- Intermediate Shaft Speed Sensor
- Pressure Control Solenoids (PCA, PCB, PCC)
- Torque Converter Clutch (TCC) Solenoid
- Shift Solenoids - (SSA, SSB, SSC, SSD)
- Transmission Fluid Temperature (TFT) Sensor
- Transmission Cooling
- External Controls
- Diagnosis And Testing
- Preliminary Inspection
- Road Testing Vehicle
- Shift Point Road Test
- Torque Converter Diagnosis
- Visual Inspection
- Diagnostics
- Output State Control (OSC) Mode
- Notes
- Output State Control (OSC) Procedures
- OSC - Transmission Bench Modes
- SSA, SSB, SSC, SSD and TCC in BENCH MODE
- PCA, PCB, PCC in BENCH MODE
- BENCH MODE Procedure for PCx
- OSC - Transmission DRIVE MODES
- GEAR in DRIVE MODE
- DRIVE MODE Procedure for GEAR
- TCC in DRIVE MODE
- Drive Mode Procedures for TCC
- FIRM_SFT in DRIVE MODE
- Using Output State Control (OSC) and Accessing PIDs
- Transmission Drive Cycle Test
- Diagnostic Trouble Code Charts
- Rotunda Transmission Tester
- Transmission Connector Layouts
- Pinpoint Tests - OSC Equipped Vehicles
- Special Tool(s)
- Shift Solenoid Pre-Diagnosis
- Shift Solenoid Failure Mode Chart
- Pinpoint Tests
- Pinpoint Test A: Shift and Torque Converter Clutch Solenoids
- Pinpoint Test B: Transmission Fluid Temperature (TFT) Sensor
- Pinpoint Test C: Digital Transmission Range (TR) Sensor
- Pinpoint Test D: Pressure Control (PC) Solenoids (PCA, PCB, PCC)
- Pinpoint Test E: Turbine Shaft Speed (TSS), Intermediate Shaft and Output Shaft Speed (OSS) Sensors
- Pinpoint Test F: Solenoid Mechanical Failure
- Special Testing Procedures
- Leakage Inspection
- Transmission Fluid Cooler
- Diagnosis By Symptom
- Special Tool(s)
- Diagnosis by Symptom Index
- Diagnosis by Symptom Index - Directions
- Diagnostic Routines
- Engagement Concern: No Forward in (D) Only (201A)
- Engagement Concern: No Forward (201B)
- Engagement Concern: No Reverse (202)
- Engagement Concern: Harsh Reverse ONLY (203)
- Engagement Concern: Harsh Forward ONLY (204A)
- Engagement Concern: Harsh Manual 1st Gear ONLY (204B)
- Engagement Concern: Delayed or Soft Reverse ONLY (205)
- Engagement Concern: Delayed/Soft Forward ONLY (206)
- Engagement Concern: No Forward and No Reverse (207)
- Engagement Concern: Harsh Forward and Harsh Reverse (208)
- Engagement Concern: Delayed Forward and Delayed Reverse (209)
- Shift Concern: Some/All Shifts Missing (Automatic Mode Only) - (210)
- Shift Concern: Timing Concerns - Early/Late (211)
- Shift Concern: Timing Concerns - Erratic/Hunting (Some/All) (212)
- Engagement Concern: Feel - Soft/Slipping (Some/All) (213)
- Shift Concern: Feel - Harsh (Some/All) (214)
- Shift Concern: No 1st and 2nd Gear in Drive, Engages in a Higher Gear (215)
- Engagement Concern: No 1st Gear in Manual 1 Position (216)
- Shift Concern: No 2nd Gear in Manual 2 Position (217)
- Torque Converter Operation Concerns: Does Not Apply (240)
- Torque Converter Operation Concern: Always Applied/Stalls Vehicle (241)
- Torque Converter Operation Concern: Cycling/Shudder/Chatter (242)
- Other Concerns: Shift Lever Efforts High (251)
- Other Concerns: External Leaks (252)
- Other Concern: Vehicle Driveability (253)
- Other Concern: Noise/Vibration - Forward or Reverse (254)
- Other Concern: Engine Will Not Crank (255)
- Other Concern: No Park Range (256)
- Other Concern: Transmission Overheating (257)
- Other Concern: No Engine Braking in Manual 3rd Position (280)
- Other Concern: No Engine Braking in Manual 4th (D) Position (281)
- Other Concerns: No Engine Braking in Manual 2nd Position (258)
- Other Concern: No Engine Braking in Manual 1st Position (259)
- Other Concerns: Fluid Venting/Foaming (261)
- Other Concern: Vehicle Movement With Gear Selector In N Position (262)
- Other Concern: Slips/Chatters in Manual 1st Position (263)
- Other Concern: Slips/Chatters in Manual 2nd Position (264)
- Other Concern: Slip/Chatters in Manual 3rd Position (282)
- Other Concern: Engine Braking in ALL Gears (283)
- Other Concern: No 2nd And 5th Gears (284)
- Other Concern: No 3rd, 4th and 5th Gears (285)
- Shift Concern: Harsh 1-2 Shift (232)
- Shift Concern: Harsh 2-3 Shift (233)
- Shift Concern: Harsh 3-4 Shift (234)
- Shift Concerns: Harsh 4-5 Shift (274)
- Shift Concern: Harsh 5-4 Shift (275)
- Shift Concern: Harsh 4-3 Shift (235)
- Shift Concern: Harsh 3-2 Shift (236)
- Shift Concern: Harsh 2-1 Shift (237)
- Shift Concern: No 1-2 Shift (220)
- Shift Concern: No 2-3 Shift (221)
- Shift Concern: N0 3-4 Shift (222)
- Shift Concern: No 4-5 Shift (270)
- Shift Concern: No 5-4 Shift (271)
- Shift Concern: No 4-3 Shift (223)
- Shift Concern: No 3-2 Shift (224)
- Shift Concern: No 2-1 Shift (225)
- Shift Concern: Soft/Slipping 1-2 Shift (226)
- Shift Concern: Soft/Slipping 2-3 Shift (227)
- Shift Concern: Soft/Slipping 3-4 Shift (228)
- Shift Concern: Soft/Slipping 4-5 Shift (272)
- Shift Concern: Feel - Soft/Slipping 5-4 Shift (273)
- Shift Concern: Feel - Soft/Slipping 4-3 Shift (229)
- Shift Concern: Soft/Slipping 3-2 Shift (230)
- Shift Concern: Feel - Soft/Slipping 2-1 Shift (231)
- Transmission Cooling
- External Controls
- Notes
- Shift Interlock System
- Transmission Control Switch (TCS)
- Inspection and Verification
- Symptom Chart
- Pinpoint Tests
- Pinpoint Tests G: Shift Interlock System Does Not Release/Lock Correctly
- Pinpoint Test H: Shift Control is Out of Correct Gear Relationship
- Pinpoint Test I: Transmission Control Switch (TCS) Is Not Operating Correctly
- Pinpoint Test J: Transmission Control Indicator Lamp (TCIL) Does Not Illuminate
- Pinpoint Test K: Transmission Control Indicator Lamp (TCIL) Stays Illuminated
- General Procedures
- In-Vehicle Repair
- Fluid Pan, Gasket And Filter
- Main Control Valve Body
- Special Tool
- Material
- Removal And Installation
- Notes
- Item 22: Main Control Valve Body Installation Note
- Item 19, 20 and 21: Main Control Valve Body Screws Installation Note
- Item 15: Reverse Servo Screws Installation Note
- Item 14: Solenoid Body O-rings Seals Installation Note
- Items 11, 12 and 13: Solenoid Body and Screws Installation Note
- Item 10: Transmission Fluid Pan Filter Installation Note
- Item 7: Transmission Fluid Pan Installation Note
- Item 6: Transmission Fluid Pan Screws Installation Note
- Item 5: Solenoid Body Harness Electrical Connector Installation Note
- Extension Housing Seal - 4 x 2
- Extension Housing Seal - 4X4
- Extension Housing Gasket - 4X2
- Extension Housing Gasket - 4X4
- Solenoid Body Assembly
- Digital Transmission Range (Tr) Sensor
- Reverse Servo Assembly
- Park System
- Special Tool
- Material
- Removal
- Installation
- Notes
- Item 2: Manual Control Valve Detent Inner Lever Installation Note
- Item 3: Manual Control Lever Shaft Installation Note
- Item 4: Manual Control Lever Inner Nut Installation Note
- Item 5: Manual Control Lever Shaft Retaining Pin Installation Note
- Item 6: Manual Control Lever Inner Nut Installation Note
- Item 7: Manual Valve Detent Spring Installation Note
- Item 13: Extension Housing Installation Note
- Item 15: Transmission Fluid Filter Installation Note
- Item 18: Transmission Fluid Pan Installation Note
- Item 19: Transmission Fluid Pan Screws Installation Note
- Item 21: TR Sensor Installation Note
- Item 22: TR Sensor Screws Installation Note
- Item 26: TR Sensor Electrical Connector Installation Note
- Transmission Support Insulator - 4X2
- Transmission Support Insulator - 4X4
- Turbine Shaft Speed (TSS) Sensor
- Output Shaft Speed (OSS) Sensor
- Intermediate Shaft Speed Sensor
- Transmission Fluid Cooler
- Special Tool(s)
- Removal And Installation
- Notes
- Item 1: Side Air Deflector Removal Note
- Item 2: Lower Air Deflector Removal Note
- Item 3: Transmission Fluid Cooler Hose Fittings Removal Note
- Item 11. Transmission Fluid Cooler Line bracket Installation Note
- Item 3: Transmission Fluid Cooler Hose Fittings Installation Note
- Item 1: Side Air Deflector Installation Note
- Brake Shift Interlock Actuator
- Transmission Selector Lever
- Transmission Selector Cable
- Removal
- Transmission - 4X2
- Transmission - 4X4
- Special Tool(s)
- Removal and Installation
- Notes
- Item 13: Transmission Assembly Removal Note
- Item 36: Torque Converter Nuts Removal Note
- Item 42: Solenoid Body Harness Connector Removal Note
- Item 47: Fluid Cooler Nuts Removal Note
- Item 48: Transmission Assembly Removal Note
- Item 50: Fuel Line Bracket Removal Note
- Item 52: Transmission Assembly Removal Note
- Disassembly
- Transmission
- Special Tool(s)
- Disassembly
- Notes
- Item 1: Torque Converter Disassembly Note
- Item 2: Transmission Case Disassembly Note
- Item 10: Output Shaft Seal (4x2) Disassembly Note
- Item 12: Extension Housing (4x2) Disassembly Note
- Item 13: Output Shaft Seal (4x4) Disassembly Note
- Item 15: Extension Housing (4x4) Disassembly Note
- Item 28: Reverse Servo Piston and Cover Assembly Disassembly Note
- Item 31: Solenoid Body Disassembly Note
- Item 36: Front Pump Fluid Seal Disassembly Note
- Item 37 and 38: Band Adjusting Locknut and Screw Disassembly Note
- Item: 39: Band and Anchor Strut Disassembly Note
- Item 40: Front Pump Screws Disassembly Note
- Item 41: Front Pump Disassembly Note
- Item 43: Intermediate Servo Retaining Ring Disassembly Note
- Item 47: Overdrive Servo Cover Retaining Ring Disassembly Note
- Item 52: Band Apply Strut Disassembly Note
- Item 53: Overdrive Intermediate Band Disassembly Note
- Item 55: Overdrive Planetary Gear Carrier Disassembly Note
- Item 58: Center Shaft and Forward Clutch Cylinder Bearing Assembly No. 3 Disassembly Note
- Item 59: Center Support Bolt Disassembly Note
- Item 62: Center Support Assembly Disassembly Note
- Item 62: Center support Assembly Inspection Note
- Item 63: Intermediate Clutch Drum Bearing (Select Fit) No. 4 Disassembly Note
- Item 64: Band Anchor Strut Disassembly Note
- Item 65: Overdrive Intermediate Band Disassembly Note
- Item 66: Band Apply Strut Disassembly Note
- Item 68: Intermediate Brake Drum Assembly Disassembly Note
- Item 69: Center Shaft and Forward Clutch Cylinder Bearing Assembly No. 5 Disassembly Note
- Item 70: Forward Clutch Cylinder Assembly Disassembly Note
- Item 71: Forward Ring Gear Hub Thrust Bearing No. 6A Disassembly Note
- Item 72 and 73: Forward Ring Gear and Hub Assembly and Forward Clutch Hub Thrust Washer No. 6B Disassembly Note
- Item 74: Forward Planetary Thrust Bearing Assembly No. 7 Disassembly Note
- Item 78: Center Shaft and Forward Clutch Cylinder Bearing Assembly No. 8 Disassembly Note
- Item 81: Center Shaft and Forward Clutch Cylinder Bearing Assembly No. 9 Disassembly Note
- Item 82: Output Shaft Sleeve Disassembly Note
- Item 83: Output Shaft Retaining Ring Disassembly Note
- Item 86: Reverse Band Actuating Lever Shaft Disassembly Note
- Item 88: Reverse Brake Drum and Clutch Assembly Disassembly Note
- Item 88: Reverse Brake Drum and Clutch Assembly Inspection Note
- Item 91: Output Shaft Thrust Washer Disassembly Note
- Item 92: Manual Control Lever Inner Nut Disassembly Note
- Transmission
- Disassembly And Assembly Of Subassemblies
- Main Control Valve Body
- Fluid Pump
- Special Tool(s)
- Material
- Disassembly
- Assembly
- Notes
- Item 1: Seal Ring Assembly Note
- Items 2 and 3: Front Pump Drive Gear and Driven Gear Assembly Note
- Item 5: Fluid Pump Control Valve Assembly Note
- Items 6 and 7: Fluid Pump Cover Assembly and Fluid Pump Adapter Plate Assembly Note
- Item 8: Front Pump Support Assembly Note
- Item 9: Fluid Pump Screws Assembly Note
- Item 11: Stator Support Seal Assembly Note
- Overdrive Brake And Coast Clutch Drum Assembly
- Special Tool(s)
- Material
- Disassembly
- Notes
- Item 5: Retaining Ring Disassembly Note
- Item 8: Direct and Overdrive Clutch Piston Disassembly Note
- Item 11: Overdrive Brake and Coast Clutch Drum Assembly Note
- Items 9 and 10: Direct and Overdrive Piston Inner and Outer Seal Ring Assembly Note
- Item 8: Direct and Overdrive Clutch Piston Assembly Note
- Item 5: Retaining Ring Assembly Note
- Items 3 and 4: Coast Clutch External Steel and Internal Friction Plates Assembly Note
- Item 1: Retaining Ring Assembly Note
- Direct Clutch Drum Assembly
- Special Tool(s)
- Material
- Disassembly & Assembly
- Notes
- Item 5: Retaining Ring Disassembly Note
- Item 8: Direct and Overdrive Clutch Piston Disassembly Note
- Item 11: Intermediate Brake Drum Assembly Note
- Items 9 and 10: Direct and Overdrive Piston Outer and Inner Seal Ring Inspection Note
- Items 9 and 10: Direct and Overdrive Piston Outer and Inner Seal Ring Assembly Note
- Item 5: Retaining Ring Assembly Note
- Items 4 and 3: Direct Clutch External Spline Steel and Internal Spline Friction Plates Assembly Note
- Item 1: Retaining Ring Assembly Note
- Forward Clutch
- Special Tool(s)
- Material
- Disassembly & Assembly
- Notes
- Item 5: Retaining Ring Disassembly Note
- Item 7: Forward Clutch Piston Disassembly Note
- Item 8: Forward Clutch Cylinder Assembly Note
- Item 7: Forward Clutch Piston Inspection Note
- Item 7: Forward Clutch Piston Assembly Note
- Item 5: Retaining Ring Assembly Note
- Items 4 and 3: Forward Clutch Internal Splined Steel and External Splined Friction Plates Assembly Note
- Item 1: Retaining Ring Assembly Note
- Overdrive Planetary And One-Way Clutch Assembly
- Disassembly & Assembly
- Notes
- Item 1: Retaining Ring Disassembly Note
- Items 2, 4, 5, 6 and 7 Overdrive Planetary and One-Way Clutch Assembly Inspection Note
- Item 7: Overdrive Sun Gear Assembly Note
- Item 6: Coast Clutch Adapter Assembly Note
- Item 4: No. 2 Overdrive Planetary Thrust Bearing Assembly Note
- Item 1: Retaining Ring Assembly Note
- Disassembly & Assembly
- Output Shaft Ring Gear And Hub Shaft Assembly
- Reverse Servo Assembly
- Torque Converter
- Torque Converter Cleaning And Inspection
- Torque Converter Flushing
- Torque Converter Leak Check
- Torque Converter Impeller To Pump Stator Interference Check
- Torque Converter End Play Check
- Torque Converter One-Way Clutch Check
- Torque Converter Turbine To Pump Stator Interference Check
- Assembly
- Transmission
- Special Tool(s)
- Material
- Assembly
- Notes
- Item 1: Transmission Case Assembly Note
- Item 2: Case Bearing Disassembly Note
- Item 2: Case Bearing Assembly Note
- Item 3: Manual Control Lever Seal Assembly Note
- Item 4: Park Pawl Actuating Rod Assembly Note
- Item 5: Manual Control Valve Inner Lever Assembly Note
- Item 6: Manual Control Lever Shaft Assembly Note
- Item 7: Manual Control Lever Inner Nut Assembly Note
- Item 8: Manual Control Lever Shaft Retaining Pin Assembly Note
- Item 9: Manual Control Lever Inner Nut Assembly Note
- Item 10: Output Shaft Thrust Washer No. 11 Assembly Note
- Item 13: Reverse Band Assembly Note
- Item 14: Reverse Brake Drum and Clutch Assembly Note
- Item 15: Reverse Brake Drum Lever Assembly Note
- Item 18: Output Shaft Ring Gear Assembly Note
- Item 19: Output Shaft Retaining Ring Assembly Note
- Item 20: Output Shaft Sleeve Assembly Note
- Item 23: Reverse Brake Drum Retaining Ring Assembly Note
- Item 27: Forward Planet Assembly Note
- Item 35: Intermediate Servo Retaining Ring Assembly Note
- Item 37: Intermediate Clutch Drum Bearing No. 4 Assembly Note
- Item 38: Intermediate Brake Band Assembly Note
- Item 39: Intermediate Brake Band Anchor Strut Assembly Note
- Item 40: Intermediate Brake Band Adjusting Screw Assembly Note
- Item 41: Intermediate Brake Band Apply Strut Assembly Note
- Item 42: Center Support Assembly Note
- Item 43: Nut and Cage Assembly Note
- Item 44: Center Support Screw Assembly Note
- Item 45: Retaining Ring Assembly Note
- Item 48: Overdrive Servo Retaining Ring Assembly Note
- Item 50: Overdrive Planetary Gear Carrier Assembly Note
- Item 52: Overdrive Brake Band Assembly Note
- Item 53: Overdrive Brake Band Anchor Strut Assembly Note
- Item 54: Overdrive Brake Band Adjusting Screw Assembly Note
- Item 55: Overdrive Brake Band Apply Strut Assembly Note
- Item 56: Fluid Pump Support Thrust Washer No. 1 Assembly Note
- Item 57: Fluid Pump Gasket Assembly Note
- Item 58: Fluid Pump Assembly Note
- Item 59: Fluid Pump Screw Assembly Note
- Item 60: Band Adjusting Locknut Assembly Note
- Item 61: Band Adjusting Locknut Assembly Note
- Item 62: Center Support Bolt Assembly Note
- Items 63, 64, 65 and 66: Main Control and Screws Assembly Note
- Items 67 and 68: Manual Valve Detent Spring and Screw Assembly Note
- Item 69: Solenoid Body O-Ring Seals Assembly Note
- Items 70, 71 and 72: Solenoid Body and Solenoid Body Screws Assembly Note
- Item 74: Reverse Servo Screws Assembly Note
- Items 75 and 76: Transmission Fluid Filter and Screws Assembly Note
- Item 77: Transmission Fluid Pan Gasket Assembly Note
- Item 78: Transmission Fluid Pan Assembly Note
- Item 79: Transmission Fluid Pan Screws Assembly Note
- Items 80, 81, 82, and 83: Park Pawl Assembly Note
- Item 86: Extension Housing Seal Assembly Note
- Items 87 and 88: Transmission Range (TR) Sensor and Screws Assembly Note
- Item 91: Fluid Pump Assembly Note
- Item 92: Front Fluid Pump Seal Assembly Note
- Item 93: Input Shaft Assembly Note
- Item 94: Torque Converter Assembly Note
- Items 95 and 96: Flexplate Adapter Plate and Nuts Assembly Note
- Items 97 and 98: Speed Sensor and Screws Assembly Note
- Transmission
- Installation
- Transmission - 4X2
- Special Tool(s)
- Assembly
- Notes
- Item 1: Transmission Assembly Installation Note
- Item 3: Fuel Line Bracket Installation Note
- Item 9: Fluid Cooler Nuts Installation Note
- Item 12: Solenoid Body Harness Connector Installation Note
- Item 31: Rear Transmission Support Nuts Installation Note
- Item 35: Transmission Assembly Installation Note
- Transmission - 4X4
- Special Tool(s)
- Assembly
- Notes
- Item 1: Transmission Assembly Installation Note
- Item 3: Fuel Line Bracket Installation Note
- Item 9: Fluid Cooler Nuts Installation Note
- Item 12: Solenoid Body Harness Connector Installation Note
- Item 32: Rear Transmission Support Nuts Installation Note
- Item 36: Transmission Assembly Installation Note
- Transmission - 4X2
- Automatic Transmission - Removal & Installation
- Automatic Transmission - Servicing
- Application
- Identification
- Lubrication
- On-Vehicle Repairs
- Adjustments
- Removal & Installation
- Torque Specifications
- Automatic Transmission
- Automatic Transmission - Hydraulic Diagrams
- Transfer Case
- Four Wheel Drive Systems
- Component Location
- Specifications
- Description And Operation
- Diagnosis And Testing
- Four-Wheel Drive Systems - AWD
- Four-Wheel Drive Systems - Electronic Shift
- Inspection and Verification - Electronic Shift
- 4WD Control Module Diagnostic Trouble Code (DTC) Index - Electronic Shift
- Symptom Chart - Electronic Shift
- Connector Circuit Reference - Electronic Shift
- Pinpoint Tests
- General Procedures
- Removal And Installation
- Transfer Case
- Transfer Case External Components
- Special Tool(s)
- Material
- Removal and Installation
- Notes
- Item 1: Rear Output Shaft Flange Nut Removal Note
- Item 4: Rear Output Shaft Oil Seal Removal Note
- Item 6: Rear Output Shaft Speed Sensor Removal Note
- Item 15: Front Output Shaft Speed Sensor Removal Note
- Item 1: Rear Output Shaft Flange Nut Installation Note
- Item 4: Rear Output Shaft Oil Seal Installation Note
- Item 6: Rear Output Shaft Speed Sensor Installation Note
- Item 15: Front Output Shaft Speed Sensor Installation Note
- Mode Select Switch (MSS)
- Four-Wheel Drive (4WD) Control Module
- Disassembly And Assembly
- Transfer Case - AWD
- Special Tool(s)
- Material
- Removal and Installation
- Notes
- Item 1: Output Flange Nut Disassembly Note
- Item 6: Case Disassembly Note
- Item 7: Upper Output Shaft and Ring Gear Disassembly Note
- Item 15: Bearing Disassembly Note
- Item 21: Upper Drive Sprocket Disassembly Note
- Item 27: Bearing Disassembly Note
- Item 28: Snap Ring Disassembly Note
- Item 31: Bearing Disassembly Note
- Item 1: Output Flange Nut Assembly Note
- Item 6: Case Assembly Note
- Item 7: Upper Output Shaft and Ring Gear Assembly Note
- Item 10: Yoke to Flange Seal Assembly Note
- Item 24: Lower Drive Sprocket Assembly Note
- Item 27: Bearing Assembly Note
- Item 31: Bearing Assembly Note
- Item 32: Seal Assembly Note
- Transfer Case - Electronic Shift
- Special Tool(s)
- Material
- Removal and Installation
- Notes
- Item 1: Rear Output Shaft Flange Nut Disassembly Note
- Item 5: Oil Seal Disassembly Note
- Item 6: Connector Interlock Disassembly Note
- Item 11: Transfer Case Shift Motor Disassembly Note
- Item 16: Transfer Case Cover Disassembly Note
- Item 17: Front Output Shaft Rear Bearing Disassembly Note
- Item 18: Rear Output Shaft Support Bearing Disassembly Note
- Item 22: Clutch Coil Assembly Disassembly Note
- Item 28: Clutch Pack Assembly Disassembly Note
- Item 30: Drive Chain Disassembly Note
- Item 35: Rear Output Shaft and Oil Pump Assembly Disassembly Note
- Item 36: Electric Shift Cam, Torsion Spring and Shift Shaft Disassembly Note
- Item 37: High-Low Collar Disassembly Note
- Item 40: Front Planetary Gear Set Assembly Disassembly Note
- Item 43: Snap Ring Disassembly Note
- Item 45: Oil Seal Disassembly Note
- Item 46: Front Output Shaft Support Bearing Disassembly Note
- Item 48: Input Seal Disassembly Note
- Item 49: Output Shaft Bushing Disassembly Note
- Item 50: Bearing Disassembly Note
- Item 52: Planetary Gear Carrier Support Bearing Disassembly Note
- Item 1: Rear Output Shaft Flange Nut Assembly Note
- Item 6: Connector Interlock Assembly Note
- Item 11: Transfer Case Shift Motor Assembly Note
- Item 12: Front Output Shaft Speed Sensor Assembly Note
- Item 13: Rear Output Shaft Speed Sensor Assembly Note
- Item 14: Bolt Assembly Note
- Item 16: Cover Assembly Note
- Item 17: Front Output Shaft Rear Bearing Assembly Note
- Item 18: Rear Output Shaft Support Bearing Assembly Note
- Item 23: Cam and Coil Housing Assembly Note
- Item 28: Clutch Pack Assembly Note
- Item 32: Drive Sprocket Assembly Note
- Item 38: Reduction Shift Fork Assembly Note
- Item 45: Oil Seal Assembly Note
- Item 46: Bearing Assembly Note
- Item 47: Shifter Shaft Seal Assembly Note
- Item 48: Input Seal Assembly Note
- Item 49: Output Shaft Bushing Assembly Note
- Item 50: Output Shaft Bearing Assembly Note
- Item 52: Planetary Gear Carrier Support Bearing Assembly Note
- Transfer Case - AWD
- Four Wheel Drive Systems
- Automatic Trans
- External Pages