Front Muffler: Installation

CAUTION: The exhaust hanger insulators are constructed from a special material. Use only the correct specification exhaust hanger insulators.

Assemble the front muffler service section.

NOTE: Check the exhaust hanger insulator for damage and fatigue. Install new exhaust hangers as required.

Fig 1: Installing Tailpipe And Muffler Assembly

Courtesy of FORD MOTOR CO.

Install the tailpipe and muffler assembly to the front exhaust system front exhaust hanger insulators using a suitable lubricant.

NOTE: Check the exhaust hanger insulator for damage and fatigue. Install new exhaust hangers as required.

Fig 2: Installing Front Muffler To Rear Exhaust Hanger Insulator

Courtesy of FORD MOTOR CO.

Install the front muffler to the rear exhaust hanger insulator using a suitable lubricant.

NOTE: Check the exhaust hanger insulator for damage and fatigue. Install new exhaust hangers as required.

Fig 3: Installing Front Muffler To Front Exhaust Hanger Insulator Using A Suitable Lubricant

Courtesy of FORD MOTOR CO.

Install the front muffler to the front exhaust hanger insulator using a suitable lubricant.
Tighten the service clamps.

Fig 4: Tightening Service Clamps
Courtesy of FORD MOTOR CO.
Coat the exhaust flexible pipes studs with anti-seize grease.

NOTE: Install a new gasket and new nuts.

Fig 5: Installing Exhaust Flexible Pipe To Tailpipe And Muffler Assembly

Courtesy of FORD MOTOR CO.

Install the exhaust flexible pipe to the tailpipe and muffler assembly.

CAUTION: Do not excessively bend or twist the exhaust flexible pipe. Failure to follow these instructions may cause damage to the exhaust flexible pipe.

Remove the exhaust flexible pipe support.
Lower the vehicle.