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Low-Intermediate Clutch Cylinder: Disassembly

  1. Remove the No. 15 rear sun gear thrust bearing and race.
    Fig 1: Removing Rear Sun Gear Thrust Bearing And Race
    G01308929Courtesy of FORD MOTOR CO.
  2. Remove the No. 15 low-intermediate clutch retainer washer.
    Fig 2: Removing Low-Intermediate Clutch Retainer Washer
    G01308930Courtesy of FORD MOTOR CO.
  3. CAUTION: Do not fully compress the clutch spring retainer.
    Fig 3: Removing Snap Ring
    G01308931Courtesy of FORD MOTOR CO.
  4. Using the special tool, remove the snap ring.
  5. Remove the low-intermediate clutch support and spring assembly.
    Fig 4: Removing Low-Intermediate Clutch Support And Spring Assembly
    G01308932Courtesy of FORD MOTOR CO.
  6. Remove the No. 16 final drive gear thrust washer.
    Fig 5: Removing Final Drive Gear Thrust Washer
    G01308933Courtesy of FORD MOTOR CO.
  7. WARNING: To prevent injury, wear eye protection when using pressurized air.
    NOTE: The seal is part of the piston and is serviced as an assembly.
    Fig 6: Removing Piston And Seal Assembly
    G01308934Courtesy of FORD MOTOR CO.
  8. Using an air nozzle, apply 276 kpa (40 psi) of regulated air to the low intermediate apply port to remove the piston and seal assembly.
  9. CAUTION: Use care not to damage any machined surfaces.
    Fig 7: Removing Rear Lube Oil Transfer Tube Seal
    G01308935Courtesy of FORD MOTOR CO.
  10. Using the special tools, remove the rear lube oil transfer tube seal.
  11. NOTE: If the bushing is worn or the fluid passage is blocked a new rear planet support should be installed.
    Fig 8: Locating Rear Lube Oil Transfer Tube Seal
    G01308936Courtesy of FORD MOTOR CO.
  12. Repair as required.