Exhaust System Alignment

Special Tool(s) 

Fig 1: Identifying Special Tool

Courtesy of FORD MOTOR CO.

1. Raise the vehicle on a hoist. For additional information, refer to JACKING & LIFTING .
2. Install the special tool onto the flex pipe.
   Fig 2: Installing Special Tool Onto Flex Pipe

   Courtesy of FORD MOTOR CO.
3. Loosen all fasteners joining the exhaust system components.
NOTE: Make sure that all exhaust hangers are hanging straight up and down.
Fig 3: Locating Exhaust Hanger
Courtesy of FORD MOTOR CO.
4. Beginning at the front of the vehicle, align the exhaust system to establish the maximum clearance.
5. Tighten the four exhaust manifold-to-dual converter Y-pipe nuts.
   Fig 4: Tightening Exhaust Manifold-To-Dual Converter Y-Pipe Nuts

   Courtesy of FORD MOTOR CO.
6. Tighten the dual converter Y-pipe-to-exhaust system flex pipe bolts.
7. Tighten the flex pipe-to-muffler and tailpipe assembly clamp.
8. Remove the special tool.
9. Start the engine and check the exhaust system for leaks.
10. Lower the vehicle.
    Fig 5: Tightening Dual Converter Y-Pipe--To Exhaust System Flex Pipe Bolts

    Courtesy of FORD MOTOR CO.