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Home >> Ford >> 2003 >> ZX2 Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 340 (Engine-3.9L) >> In-Vehicle Repair >> Timing Drive Components >> Items 7-20: Timing Drive Components Removal Note
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Items 7-20: Timing Drive Components Removal Note

WARNING: This page is about a different car, the 2003 Lincoln LS. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the crankshaft position (CKP) sensor and the torque converter cover.
    Fig 1: Removing Crankshaft Position (CKP) Sensor And Torque Converter Cover
    G01286119Courtesy of FORD MOTOR CO.
  2. NOTE: There is one window on the ignition pulse wheel that is unique to accept the special tool.
    Fig 2: Turning Crankshaft To ATDC
    G01286120Courtesy of FORD MOTOR CO.
  3. Install the special tool.
    • Turn the crankshaft to 45 degrees ATDC. The crankshaft keyway will be in the 6 o'clock position.
    • Install the special tool.
  4. Make sure the flats of the camshaft are facing upward. If not, repeat Step 2.
    Fig 3: Identifying Flats Of Camshaft
    G01286121Courtesy of FORD MOTOR CO.
  5. CAUTION: The flats on the camshaft must completely contact the special service tool or damage to the camshafts can occur. Slowly draw the special tool down evenly until it is fully seated on the camshaft flats.
    Fig 4: Installing Special Tool On RH Cylinder Head
    G01286122Courtesy of FORD MOTOR CO.
  6. Install the special tool on the RH cylinder head.
  7. CAUTION: An open-end wrench must be used on the flats of the camshaft or damage to the camshaft will occur.
    Fig 5: Removing RH Exhaust Camshaft Sprocket Bolt
    G01286123Courtesy of FORD MOTOR CO.
  8. Remove and discard the RH exhaust camshaft sprocket bolt.
  9. CAUTION: An open-end wrench must be used on the flats of the camshaft or damage to the camshaft will occur.
    Fig 6: Removing RH VCT Unit Bolt
    G01286124Courtesy of FORD MOTOR CO.
  10. Remove and discard the RH VCT unit bolt.
  11. Remove the RH timing chain tensioner.
    1. Push the lever down and install a drill rod to lock the piston.
    2. Remove the bolts and the tensioner.
    Fig 7: Removing RH Timing Chain Tensioner
    G01286125Courtesy of FORD MOTOR CO.
  12. Remove the RH tensioner arm.
    Fig 8: Removing RH Tensioner Arm
    G01286126Courtesy of FORD MOTOR CO.
  13. Remove the RH timing chain guide.
    Fig 9: Removing RH Timing Chain Guide
    G01286127Courtesy of FORD MOTOR CO.
  14. Remove the RH primary timing chain.
    Fig 10: Removing RH Primary Timing Chain
    G01286128Courtesy of FORD MOTOR CO.
  15. Remove the special tool from the RH cylinder head.
    Fig 11: Removing Special Tool From RH Cylinder Head
    G01286129Courtesy of FORD MOTOR CO.
  16. CAUTION: The flats on the camshaft must completely contact the special service tool or damage to the camshafts can occur. Slowly draw the special tool down evenly until it is fully seated on the camshaft flats.
    Fig 12: Installing Special Tool On LH Head
    G01286130Courtesy of FORD MOTOR CO.
  17. Install the special tool on the LH head.
  18. CAUTION: An open-end wrench must be used on the flats of the camshaft or damage to the camshaft can occur.
    Fig 13: Removing LH VCT Unit Bolt And Exhaust Camshaft Sprocket Bolt
    G01286131Courtesy of FORD MOTOR CO.
  19. Remove and discard the LH VCT unit bolt and the exhaust camshaft sprocket bolt.
  20. Remove the LH timing chain tensioner.
    1. Push the lever clown and install a drill rod to lock the piston.
    2. Remove the bolts and the tensioner.
    Fig 14: Removing LH Timing Chain Tensioner
    G01286132Courtesy of FORD MOTOR CO.
  21. Remove the LH tensioner arm.
    Fig 15: Removing LH Tensioner Arm
    G01286133Courtesy of FORD MOTOR CO.
  22. Remove the LH timing chain guide.
    Fig 16: Removing LH Timing Chain Guide
    G01286134Courtesy of FORD MOTOR CO.
  23. Remove the LH primary timing chain.
    Fig 17: Removing LH Primary Timing Chain
    G01286135Courtesy of FORD MOTOR CO.