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Main Control Valve Body - PREMAIN: Assembly

  1. Clean all components with a suitable solvent and use compressed air to dry all parts and clean the fluid passages. Perform the following before assembling:
    • Inspect the valves for damage or wear.
    • Check for worn or broken springs.
  2. NOTE: Do not compress the spring when measuring it with vernier calipers.
    Fig 1: Spring Specification Chart
    G01371866Courtesy of FORD MOTOR CO.
    Fig 2: Spring Specification
    G01371867Courtesy of FORD MOTOR CO.
    Fig 3: Identifying Spring Specification
    G01371868Courtesy of FORD MOTOR CO.
  3. Measure the free length of the bypass valve spring, the 2-3 shift spring, the converter relief spring, and the torque converter clutch (TCC) control valve spring. For spring specifications, use the following spring specification chart.
    • If not as specified, replace the spring.
  4. Install the (D) TCC control valve spring, (C) TCC control valve, (B) stop plug, and the (A) stop pin.
    Fig 4: Installing TCC Control Valve Spring, TCC Control Valve, Stop Plug, And Stop Pin
    G01371869Courtesy of FORD MOTOR CO.
  5. Install the (C) converter relief valve, (B) converter relief valve spring and the (A) spring retainer.
    Fig 5: Installing Converter Relief Valve, Converter Relief Valve Spring And Spring Retainer
    G01371870Courtesy of FORD MOTOR CO.
  6. Install the (D) 2-3 shift valve spring, (C) bypass valve, (B) stop plug, and the (A) stop pin.
    Fig 6: Installing 2-3 Shift Valve Spring, Bypass Valve, Stop Plug, And Stop Pin
    G01371871Courtesy of FORD MOTOR CO.
  7. Install the (D) bypass valve spring, (C) 2-3 shift valve, (B) stop plug, and the (A) stop pin.
    Fig 7: Installing Bypass Valve Spring, 2-3 Shift Valve, Stop Plug, And Stop Pin
    G01371872Courtesy of FORD MOTOR CO.