LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Ford >> 2003 >> ZX2 Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1220 (Front Disc Brake System) >> Disassembly And Assembly >> Front Brake Caliper >> Assembly
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Front Brake Caliper: Assembly

WARNING: This page is about a different car, the 2005 Mercury Mountaineer and 2005 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.
  1. Lubricate each cylinder bore, the piston seals, brake caliper pistons, and the dust boots with brake fluid.
  2. Install the brake caliper piston seals.
  3. Install the dust boots.
  4. Install the brake caliper piston.
  5. Install the bleeder screw and bleeder screw cap.
    • Tighten to 20 Nm (15 lb-ft).
  6. Install the brake caliper. For additional information, refer to BRAKE CALIPER .