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Home >> Ford >> 2003 >> ZX2 Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1636 (Engine) >> In-Vehicle Repair >> Valve Cover - LH >> Installation
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Valve Cover - LH: Installation

WARNING: This page is about a different car, the 2006 Mercury Montego, 2006 Ford Freestyle, and 2006 Ford Five Hundred. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths. Use a plastic scraping tool to remove all traces of old sealant.
  1. Clean the valve cover, cylinder head and front cover sealing surfaces.
  2. NOTE: The valve cover must be installed and the bolts and stud bolts tightened within 4 minutes of sealant application.
  3. Apply a 5 mm (0.19 in) dot of silicone gasket sealant to the front cover-to-cylinder head joints.
  4. NOTE: Install a new gasket in the valve cover.
    Fig 1: Identifying Valve Cover Tightening Sequence Of Bolts
    G04655620Courtesy of FORD MOTOR CO.
  5. Position the valve cover and install the 6 bolts and 8 stud bolts.
    • Tighten in the sequence shown to 10 N.m (89 lb-in).
  6. Install the oil level indicator.
  7. Attach the wiring retainers to the valve cover stud bolts.
  8. Position the wiring conduit and install the 3 nuts.
    • Tighten to 6 N.m (53 lb-in).
  9. Attach the crankcase ventilation tube to the valve cover.
  10. Install the LH ignition coil-on-plugs. For additional information, refer to REMOVAL AND INSTALLATION .