Disassembly And Assembly Of Subassemblies: Differential: Assembly

NOTE: Whenever a bearing has been removed, a new bearing must be installed.

Use a (A) press and (B) Differential Bearing Cone Replacer to install the (C) speedometer drive gear and the (D) bearing.

Fig 1: Installing Speedometer Drive Gear And Bearing
Courtesy of FORD MOTOR CO.
Install the differential bearing.
1. Align the Differential Bearing Cone Replacer.
2. Position the arbor press.
3. Press on the differential bearing.
Fig 2: Installing Differential Bearing
Courtesy of FORD MOTOR CO.
Install the differential side gear thrust washers and differential side gears.

Fig 3: Installing Differential Side Gear Thrust Washers And Differential Side Gears
Courtesy of FORD MOTOR CO.
Install the differential pinion thrust washers and differential pinion gears.

Fig 4: Installing Differential Pinion Thrust Washers And Differential Pinion Gears
Courtesy of FORD MOTOR CO.
Install the differential pinion shaft.

Fig 5: Installing Differential Pinion Shaft
Courtesy of FORD MOTOR CO.
Install and crimp the pinion shaft lock pin.

Fig 6: Installing Pinion Shaft Lock Pin
Courtesy of FORD MOTOR CO.