LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Ford >> 2004 >> Cutaway 5.4 L >> Repair and Diagnosis >> Engine Performance >> Ignition System >> Glow Plug System >> Removal And Installation >> Glow Plug >> Installation
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Glow Plug: Installation

    NO. 4 AND 6 GLOW PLUGS 

  1. Install the glow plug.
    Fig 1: Installing Glow Plug
    G02761646Courtesy of FORD MOTOR CO.
  2. Clean the O-ring seals and apply clean engine oil.
    Fig 2: Identifying O-Ring Seals
    G02761647Courtesy of FORD MOTOR CO.
  3. Using the special tool, install the glow plug harness.
    Fig 3: Installing Glow Plug Harness
    G02761648Courtesy of FORD MOTOR CO.
  4. Install the LH exhaust manifold. For additional information, refer to ENGINE 6.0L DIESEL .

    5. NO. 1, 3 AND 5 GLOW PLUGS 

  5. Install the glow plug.
    Fig 4: Installing Glow Plug
    G02761649Courtesy of FORD MOTOR CO.
  6. Clean the O-ring seals and apply clean engine oil.
    Fig 5: Installing O-Ring Seals
    G02761650Courtesy of FORD MOTOR CO.
  7. Using the special tool, install the glow plug harness.
    Fig 6: Installing Glow Plug Harness
    G02761651Courtesy of FORD MOTOR CO.

    8. NO. 7 AND 8 GLOW PLUGS 

  8. Install the glow plug.
    Fig 7: Installing Glow Plug
    G02761652Courtesy of FORD MOTOR CO.
  9. Clean the O-ring seals and apply clean engine oil.
    Fig 8: Identifying O-Ring Seals
    G02761653Courtesy of FORD MOTOR CO.
  10. Using the special tool, install the glow plug harness.
    Fig 9: Installing Glow Plug Harness
    G02761654Courtesy of FORD MOTOR CO.
  11. Install the engine cover. For additional information, refer to INTERIOR TRIM AND ORNAMENTATION .

    12. NO. 2 GLOW PLUG 

  12. Install the glow plug.
    Fig 10: Installing Glow Plug
    G02761655Courtesy of FORD MOTOR CO.
  13. Clean the O-ring seals and apply clean engine oil.
    Fig 11: Installing O-Ring Seals
    G02761656Courtesy of FORD MOTOR CO.
  14. Using the special tool, install the glow plug harness.
    Fig 12: Installing Glow Plug Harness
    G02761657Courtesy of FORD MOTOR CO.
  15. Install the PCM and bolt.
    Fig 13: Installing PCM And Bolt
    G02761658Courtesy of FORD MOTOR CO.
  16. Connect the PCM electrical connectors.
    Fig 14: Connecting PCM Electrical Connectors
    G02761659Courtesy of FORD MOTOR CO.
    17. NOTE: Air cleaner side shown, engine side similar.
    Fig 15: Installing Air Cleaner Outlet Pipe
    G02761660Courtesy of FORD MOTOR CO.
  17. Install the air cleaner outlet pipe and tighten the clamps.
  18. Connect the coolant hoses to the air cleaner outlet pipe.
    Fig 16: Connecting Coolant Hoses To Air Cleaner Outlet Pipe
    G02761661Courtesy of FORD MOTOR CO.
  19. Remove the power steering fluid indicator. Position the power steering reservoir mounting bracket. Install the retainers and power steering fluid indicator.
    Fig 17: Installing Retainers And Power Steering Fluid Indicator
    G02761662Courtesy of FORD MOTOR CO.
  20. Install the power steering reservoir bracket retainers.
    Fig 18: Installing Power Steering Reservoir Bracket Retainers
    G02761663Courtesy of FORD MOTOR CO.
  21. Position the air deflector and install the retainers.
    Fig 19: Installing Retainers
    G02761664Courtesy of FORD MOTOR CO.
scientia non olet · About LEMON Manuals