Repair and Diagnosis (Single Page)
You are viewing the full "tree" of links on one page. This can load slowly, but is easier to search. The same page can appear multiple times under a different folder, that is why the page is so large.View "split tree" where inner folders are split out. where inner links are on separate pages.
Quick Lookups
- Common Specs & Procedures - Cab & Chassis, Excursion & F250-F550 Super Duty
- DTC Index - Cab & Chassis, Excursion & F250-F550 Super Duty
- A/C Climate Control System
- Climate Control System DTCS
- Air Bag Restraint Systems DTCS
- Anti-Lock Brake System DTCS
- Anti-Theft Systems DTCS
- Automatic Transmission (TORQSHIFT) DTCS
- Automatic Transmission (4R100) DTCS
- Brake System DTCS
- Communication System DTCS (U Codes)
- Exterior Lighting DTCS
- Handles, Locks, Latches And Entry Systems DTCS
- Horn DTCS
- Information And Message Center DTCS
- Instrument Cluster
- Interior Lighting
- MULTIFUNCTION Electronic Modules
- Parking Aid
- Power Seats
- Self-Diagnostics (CNG, Flex-Fuel & Gasoline) DTCS
- Self-Diagnostics (Diesel) DTCS
- Steering Column Switches
- Transfer Case
Electrical Component Locations
Fluids
Technical Bulletins
Tire Fitment
Wiring Diagrams
- OEM Connector End Views - Excursion & F250-F550 Super Duty
- Connector Views
- Identifying Connectors ((C100, C101, C102a, C102b & C102c))
- Identifying Connectors (C103, C104, C106, C107 & C109)
- Identifying Connectors (C110)
- Identifying Connectors (C111, C112, C113, C114, C115 & C116)
- Identifying Connectors (C117, C118, C122 & C124)
- Identifying Connectors (C125, C128 & C131)
- Identifying Connectors (C132, C133 & C134)
- Identifying Connectors (C135, C137 & C140)
- Identifying Connectors (C 142, C143 & C144)
- Identifying Connectors (C145 & C146)
- Identifying Connectors (C150, C152, C160, C162 & C167)
- Identifying Connectors (C168, C169, C171, C172 & C174)
- Identifying Connectors (C175)
- Identifying Connectors (C179, C180, C181, C182, C183 & C184)
- Identifying Connectors (C185, C186, C187, C188 & C189)
- Identifying Connectors (C193, C194, C196, C197a & C197b)
- Identifying Connectors (C202a & C202b)
- Identifying Connectors (C203, C205a, C205b & C210)
- Identifying Connectors (C211, C213 & C213)
- Identifying Connectors (C214, C218a & C218b)
- Identifying Connectors (C220a & C220b)
- Identifying Connectors (C220c & C228a)
- Identifying Connectors (C228b & C233)
- Identifying Connectors (C250 & C251)
- Identifying Connectors (C252, C254 & C256)
- Identifying Connectors (C257 & C264)
- Identifying Connectors (C270a)
- Identifying Connectors (C270b & C270c)
- Identifying Connectors (C270d, C270e & C270f)
- Identifying Connectors (C270g & C270h)
- Identifying Connectors (C270j & C270k)
- Identifying Connectors (C270l, C270m, C270 & C278)
- Identifying Connectors (C281a & C281b)
- Identifying Connectors (C282, C284, C286 & C289)
- Identifying Connectors (C290a & C290b)
- Identifying Connectors (C291, C294a & C294b)
- Identifying Connectors (C294c, C294d, C300 & C301)
- Identifying Connectors (C303, C312, C313 & C314)
- Identifying Connectors (C315, C316, C320 & C321)
- Identifying Connectors (C323, C327, C328 & C330)
- Identifying Connectors (C334, C335, C339 & C340)
- Identifying Connectors (C341a & C341b)
- Identifying Connectors (C341c & C349)
- Identifying Connectors (C350a, C350b & C357)
- Identifying Connectors (C359 & C360)
- Identifying Connectors (C364, C365, C369 & C372)
- Identifying Connectors (C373, C380, C383, C395, C396 & C402a)
- Identifying Connectors (C402b, C405, C406 & C408)
- Identifying Connectors (C410, C411, C421 & C422)
- Identifying Connectors (C423, C431, C432 & C433)
- Identifying Connectors (C438, C451, C452, C455 & C457)
- Identifying Connectors (C458, C459, C461, C465 & C474)
- Identifying Connectors (C475a, C475b, C475c, C476 & C494)
- Identifying Connectors (C495, C500, C503 & C504a)
- Identifying Connectors (C504b, C505 & C506)
- Identifying Connectors (C510, C521 & C523)
- Identifying Connectors (C524, C525, C526 & C527)
- Identifying Connectors (C601, C602, C603 & C604)
- Identifying Connectors (C605, C606, C608 & C612)
- Identifying Connectors (C701, C702, C703, C704 & C712)
- Identifying Connectors (C715, C801, C802, C803 & C804)
- Identifying Connectors (C813, C820, C904, C906 & C907)
- Identifying Connectors (C911, C913, C919 & C920)
- Identifying Connectors (C921a, C922, C925 & C926)
- Identifying Connectors (C930, C931, C932 & C934)
- Identifying Connectors (C935, C936 & C941)
- Identifying Connectors (C942, C945, C946 & C947)
- Identifying Connectors (C948 & C949)
- Identifying Connectors (C956, C970, C971, C972 & C973)
- Identifying Connectors (C974, C983, C984, C985, C986 & C987)
- Identifying Connectors (C988, C989a, C989b, C989c & C989d)
- Identifying Connectors (C990a, C990b, C990c, C990d & C991)
- Identifying Connectors (C1008, C1010 & C1021)
- Identifying Connectors (C1023, C1025, C1026, C1031 & C1032)
- Identifying Connectors (C1033, C1040, C1041, C1043 & C1045)
- Identifying Connectors (C1046, C1047 & C1062)
- Identifying Connectors (C1063, C1064, C1066, C1068, C1078 & C1080)
- Identifying Connectors (C1081, C1087, C1100A, C1100B, C1107 & C1119)
- Identifying Connectors (C1126, C1127, C1129 & C1147)
- Identifying Connectors (C1148, C1158 & C1159)
- Identifying Connectors (C1170, C1171, C1172 & C1173)
- Identifying Connectors (C1177, C1181, C1182, C1183, C1184 & C1185)
- Identifying Connectors (C1186, C1187, C1188 & C1189)
- Identifying Connectors (C1195, C1204, C1205, C1206, C1207 & C1210)
- Identifying Connectors (C1221, C1235, C1236, C1244 & C1247)
- Identifying Connectors (C1249a, C1249b, C1251a, C1251c & C1271)
- Identifying Connectors (C1273a, C1273b, C1275, C1278 & C1281)
- Identifying Connectors (C1282, C1284, C1285 & C1298)
- Identifying Connectors (C1308, C1312, C1313, C1328, C1360 & C1368)
- Identifying Connectors (C1381a)
- Identifying Connectors (C1381b)
- Identifying Connectors (C1381c)
- Identifying Connectors (C1382, C1383 & C1384)
- Identifying Connectors (C1385)
- Identifying Connectors (C1386, C1387 & C1388a)
- Identifying Connectors (C1388b)
- Identifying Connectors (C1388c)
- Identifying Connectors (C1389, C1390, C1392, C1393 & C1413)
- Identifying Connectors (C1414, C1416, C1442 & C1443)
- Identifying Connectors (C1444, C2003, C2007, C2008 & C2015)
- Identifying Connectors (C2017, C2021, C2031 & C2033)
- Identifying Connectors (C2035)
- Identifying Connectors (C2041)
- Identifying Connectors (C2047, C2075 & C2089)
- Identifying Connectors (C2093, C2099 & C2110)
- Identifying Connectors (C2113a & C2113b)
- Identifying Connectors (C2113c, C2116 & C2135)
- Identifying Connectors (C2142, C2159, C2160 & C2163)
- Identifying Connectors (C2176, C2194, C2207 & C2255)
- Identifying Connectors (C2256, C2257, C2259 & C3002)
- Identifying Connectors (C3003, C3004, C3005 & C3007)
- Identifying Connectors (C3009, C3014, C3015 & C3044)
- Identifying Connectors (C3049, C3084, C3085, C3086 & C3087)
- Identifying Connectors (C3094, C3095 & C4000)
- Identifying Connectors (C4001, C4002, C4009 & C4010)
- Identifying Connectors (C4011 & C4012)
- Identifying Connectors (C4014)
- Identifying Connectors (C4015, C4032, C4033 & C4035)
- Identifying Connectors (C4046, C4076, C4094, C4095 & C4096)
- Identifying Connectors (C4097, C4098, C4099 & C4132)
- Identifying Connectors (C9013)
- Connector Views
- System Wiring Diagrams
- Using lemon2025'S Wiring Diagrams
- Air Conditioning
- Anti-Lock Brakes
- Anti-Theft
- Computer Data Lines
- Cooling Fan
- Cruise Control
- Defoggers
- Engine Performance
- Exterior Lights
- Ground Distribution
- Headlights
- Horn
- Instrument Cluster
- Interior Lights
- Memory Systems
- Navigation
- Power Distribution
- Power Door Locks
- Power Mirrors
- Power Seats
- Power Windows
- Radio
- Shift Interlock
- Starting/Charging
- Supplemental Restraints
- Transmission
- Warning Systems
- Wiper/Washer
- Using lemon2025'S System Wiring Diagrams
- OEM Connector End Views - Excursion & F250-F550 Super Duty
- Accessories & Equipment
- Accessories Control Systems
- Component Testing -- Excursion & F250-F550 Super Duty
- Introduction
- Component testing
- Headlamp switch, Exterior lamps
- Headlamp switch, Interior lamps
- Ignition switch (11572)
- Multifunction Switch, Wiper/Washer Portion
- Multifunction Switch, Lamp Portion
- Multifunction Switch, Turn Portion
- Master window adjust switch (14540)
- Window adjust switch
- Seat adjust switch
- Door lock switch, driver side (14963), Door lock switch, passenger side (14028)
- Exterior rear view mirror switch (17B676)
- Relay - Mini ISO
- Relay - Micro ISO
- Remote Convenience System -- Excursion & F250-F550 Super Duty
- Component Testing -- Excursion & F250-F550 Super Duty
- Anti-Theft Systems
- Anti-Theft- Pats System - Excursion & F250-F550 Super Duty
- Description And Operation
- Diagnosis And Testing
- Anti-Theft - Passive Anti-Theft System (PATS)
- Passive Anti-Theft System (PATS) - Principles of Operation
- Passive Anti-Theft System (PATS) - Inspection and Verification
- Passive Anti-Theft System (PATS) - Diagnostic Trouble Codes (DTC) Index
- Passive Anti-Theft System (PATS) - Diagnostic Trouble Codes (DTC) Descriptions
- Passive Anti-Theft System (PATS) - Symptom Chart
- Passive Anti-Theft System (PATS) - Pinpoint Tests
- Pinpoint Test A: No Communication With The Passive Anti-Theft System (Pats) Module
- Pinpoint Test B: The Anti-Theft Indicator Is Always/Never On - No Three Second Anti Theft Indicator Prove Out
- Pinpoint Test C: The Vehicle Does Not Start - Theft Indicator Proves Out For Three Seconds As Normal
- Pinpoint Test D: Anti-Theft Number Of Programmed Encoded Ignition Keys Below Minimum
- Pinpoint Test E: Antenna Not Connected Defective Transceiver
- Pinpoint Test F: No Key Code Received - Damaged Encoded Ignition Key Or Use Of Non-Pats Encoded Ignition Key
- Pinpoint Test G: Unprogrammed Encoded Ignition Key (KEYCODE Format OK)
- Pinpoint Test H: Invalid Key Code Format From Encoded Ignition Key Transponder
- Pinpoint Test I: Passive Anti-Theft System (Pats) Transceiver Signal Is Not Received (Not Connected, Damaged, Or Wiring)
- Pinpoint Test J: Pcm Id Does Not Match Between Passive Anti-Theft (Pats) Module And Powertrain Control Module (Pcm)
- Pinpoint Test K: No Security Id Exchange Between Passive Anti-Theft (Pats) Module And Powertrain Control Module (Pcm)
- Pinpoint Test L: Faulty SCP Link Or Incorrect Powertrain Control Module (Pcm) Calibration
- General Procedures
- Removal And Installation
- Handles, Locks, Latches & Entry Systems -- Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- Locks, Latches and Entry Systems - Non Module Controlled
- Locks, Latches and Entry Systems - Module Controlled
- Notes
- Special Tool(s)
- Principles of Operation
- Power Locks
- Power Unlock Inhibit
- Deactivating/Activating Power Door Unlock Switch Inhibit
- Autolock
- Autolock Enable/Disable - Using the Hardwired Keyless Entry Keypad
- Autolock Enable/Disable - Using the Ignition Switch
- Smart Unlocking
- Remote Transmitter Lock/Unlocking Control - Unlocking
- Remote Transmitter Lock/Unlocking Control - Locking
- Panic Alarm
- Keyless Entry Keypad
- Programming Personal Codes
- Anti-Scan Feature
- Unlocking the Doors with the Keyless Entry Keypad System
- Locking the Doors with the Keyless Entry Keypad System
- Inspection and Verification
- Symptom Chart
- Pinpoint Tests
- Pinpoint Test E: A Single/More Than One Door Lock Is Inoperative
- Pinpoint Test F: The Doors Do Not Lock/Unlock Using The Keyless Entry Keypad (All Excursion And F-Super Duty Vehicles Built After 12/03)
- Pinpoint Test G: The Doors Do Not Lock/Unlock Using The Remote Transmitter/Wireless Keyless Entry Keypad
- Pinpoint Test H: The Auto Lock Does Not Operate Correctly
- Pinpoint Test I: Panic Feature Is Inoperative/Does Not Operate Correctly
- Pinpoint Test J: The Keyless Entry Keypad Illumination Is Inoperative (All Excursion And F-Super Duty Vehicles Built After 12/03)
- Pinpoint Test K: The Remote Keyless Entry Transmitter/Wireless Keyless Entry Keypad Is Out Of Synchronization
- Pinpoint Test L: The Smart Unlock Does Not Operate Correctly
- Pinpoint Test M: The Remote Transmitter Has Poor Range Performance
- General Procedure
- Removal And Installation
- Hood Latch
- Front Door Latch
- Rear Door Latch - Upper, SuperCab
- Rear Door Latch-Lower, SuperCab
- Rear Door Latch - Crew Cab, Excursion
- Door Latch - Glove Compartment
- Door Latch - Cargo Door, RH
- Door Latch - Cargo Door, LH
- Liftgate Latch
- Tailgate Latch
- Hood Latch Release Handle - Cable
- Hood Latch Release Handle
- Exterior Door Handle - Cargo Door, RH
- Exterior Door Handle - Cargo Door, LH
- Exterior Front Door Handle
- Exterior Rear Door Handle - SuperCab
- Exterior Rear Door Handle - Crew Cab, Excursion
- Interior Door Handle - Front
- Interior Door Handle - Rear, SuperCab
- Interior Door Handle - Crew Cab, Excursion
- Liftgate Release Handle - Finish Panel
- Tailgate Release Handle
- Ignition Lock Cylinder - Non Functional
- Ignition Lock Cylinder - Functional
- Door Lock Cylinder
- Liftgate Lock Cylinder
- Tailgate Lock Cylinder
- Door Latch Remote Control - Front
- Door Latch Remote Control - Rear SuperCab
- Door Latch Remote Control - Exterior Rear, SuperCab
- Door Latch Remote Control - Rear, Crew Cab, Excursion
- Liftgate Latch Remote Control
- Push Button Rod - Front Door
- Push Button Rod - Rear, Crew Cab, Excursion
- Push Button Rod - Linkage, Horizontal, Rear Door, Crew Cab, Excursion
- Push Button Rod - Bellcrank, Rear Door, Crew Cab, Excursion
- Liftgate Latch Actuator
- Door Lock Actuator
- Door Lock Control Switch
- Door Ajar Switch
- Keyless Entry Keypad
- Passive Anti-Theft System Job Aid
- Remote Keyless Entry System [Transmitter Programming Procedures]
- Anti-Theft- Pats System - Excursion & F250-F550 Super Duty
- Communication Devices
- Module Communications Network System -- Excursion & F250-F550 Super Duty
- Description And Operation
- Diagnosis And Testing
- Communications Network
- Notes
- Special Tool(s)
- Principles of Operation
- Inspection and Verification
- System Precheck
- Symptom Chart
- Pinpoint Tests
- Pinpoint Test A: The Anti-Lock Brake System (Abs) Module Does Not Respond To The Diagnostic Tool
- Pinpoint Test B: The Restraint Control Module (RCM) Does Not Respond To The Diagnostic Tool
- Pinpoint Test C: The Message Center Does Not Respond To The Diagnostic Tool
- Pinpoint Test D: The 4-Wheel Drive (4WD) Control Module Does Not Respond To The Diagnostic Tool
- Pinpoint Test E: The Parking Aid Module Does Not Respond To The Diagnostic Tool
- Pinpoint Test F: The Powertrain Control Module (Pcm) Does Not Respond To The Diagnostic Tool - 5.4L Or 6.8L Engine
- Pinpoint Test G: The Powertrain Control Module (Pcm) Does Not Respond To The Diagnostic Tool - 6.0L Diesel Engine
- Pinpoint Test H: No Powertrain Control Module (Pcm) SCP Network Communication - 6.0L Diesel Engine
- Pinpoint Test I: The Auxiliary Powertrain Control Module (APCM) Does Not Respond To The Diagnostic Tool - 6.0L Diesel Engine
- Pinpoint Test J: The Passive Anti-Theft System (Pats) Module Does Not Respond To The Diagnostic Tool
- Pinpoint Test K: The Instrument Cluster Does Not Respond To The Diagnostic Tool
- Pinpoint Test L: No Instrument Cluster UBP Network Communication
- Pinpoint Test M: The Electronic Automatic Temperature Control (EATC) Module Does Not Respond To The Diagnostic Tool
- Pinpoint Test N: The Driver Seat Module (DSM) Does Not Respond To The Diagnostic Tool
- Pinpoint Test O: The Vehicle Security Module Does Not Respond To The Diagnostic Tool
- Pinpoint Test P: No International Standards Organization (ISO) 9141 Network Communication
- Pinpoint Test Q: No Standard Corporate Protocol (SCP) Network Communication
- Pinpoint Test R: No Universal Asynchronous Receiver-Transmitter (UART) Based Protocol (UBP) Network Communication
- Pinpoint Test S: No Module/Network Communication - No Response From The Diagnostic Tool
- Communications Network
- Module Configuration System -- Excursion & F250-F550 Super Duty
- Diagnosis & Testing
- General Procedures
- Notes
- Programmable Module Installation
- Using The New Generation STAR (NGS) Tester When The Original Body Chassis Electrical Module Is Not Available
- Using The New Generation STAR (NGS) Tester When The Original Body Chassis Electrical Module Is Available
- Using The Worldwide Diagnostic System (WDS) When The Original Body Chassis Electrical Module Is Not Available
- Using The Worldwide Diagnostic System (WDS) When The Original Body Chassis Electrical Module Is Available
- MULTIFUNCTION Electronic Modules -- Excursion & F250-F550 Super Duty
- Module Communications Network System -- Excursion & F250-F550 Super Duty
- Cruise Control Systems
- Cruise Control System -- Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- Speed Control
- Notes
- Special Tool(s)
- Principles of Operation
- Inspection and Verification
- Self-Test Diagnostics
- Symptom Chart
- Pinpoint Tests
- Pinpoint Test A: The Speed Control Is Inoperative
- Pinpoint Test B: The Set Speed Fluctuates
- Pinpoint Test C: The Speed Control Does Not Disengage When The Brakes Are Applied
- Pinpoint Test D: The Speed Control Does Not Disengage When The Clutch Is Applied
- Pinpoint Test E: The Speed Control Switch Is Inoperative
- Pinpoint Test F: Flash With Last Switch Pressed, But No Dynamic Pull Occurs At Throttle And Speed Control Inoperative
- Pinpoint Test G: Flash Code 2 - Brake Pedal Position Switch Circuit Failure
- Pinpoint Test H: Flash Code 3- DEACTIVATOR Switch Circuit Failure
- Pinpoint Test I: Flash With Last Switch Pressed, Dynamic Pull Occurs At Throttle And Speed Control Inoperative
- Pinpoint Test J: The Speed Control Indicator Lamp Is Always On
- Component Test
- Speed Control
- Removal And Installation
- Cruise Control System -- Excursion & F250-F550 Super Duty
- Entertainment Systems
- Antenna System -- Excursion & F250-F550 Super Duty
- Audio Unit System- Excursion & F250-F550 Super Duty
- Entertainment System - General Information -- Excursion & F250-F550 Super Duty
- Diagnosis And Testing
- Audio System
- Notes
- Special Tool(s)
- Inspection and Verification
- Audio Unit Self-Diagnostic Mode
- Audio Unit Diagnostic Trouble Code (DTC) Index
- Symptom Chart
- Pinpoint Tests
- Pinpoint Test A: The Audio Unit Is Inoperative
- Pinpoint Test B: Poor Reception
- Pinpoint Test C: Continuous Seek/Scan In Am/Fm
- Pinpoint Test D: Poor Quality/Distorted Sound From One Or More Speakers (Not All Speakers)
- Pinpoint Test E: Poor Quality/Distorted Sound From All Speakers
- Pinpoint Test F: No Sound From One Or More Of The Speakers (Not All Speakers)-Video System Output To The Front Speakers
- Pinpoint Test G: No Sound From All Of The Speakers
- Pinpoint Test H: The Auxiliary Audio Control Is Inoperative
- Pinpoint Test I: The Video System Is Inoperative-No Video
- Pinpoint Test J: The Video System Does Not Operate Correctly-No Sound
- Pinpoint Test K: The Auxiliary Audio Control Is Inoperative - Steering Wheel Control
- Pinpoint Test L: No Auxiliary Headphone Audio - DVD Wireless Headphones
- Audio System
- Diagnosis And Testing
- Speaker System -- Excursion & F250-F550 Super Duty
- Video System - Excursion & F250-F550 Super Duty
- Exterior Lights
- Exterior Lighting System -- Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- Headlamps
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Pinpoint Tests
- Pinpoint Test A: Both Headlamps Are Inoperative
- Pinpoint Test B: The Low Beams Are Inoperative
- Pinpoint Test C: The High Beams Are Inoperative
- Pinpoint Test D: One Low Beam Headlamp Is Inoperative
- Pinpoint Test E: The Headlamps Are On Continuously
- Pinpoint Test F: The Flash To Pass Feature Is Inoperative
- Autolamps
- Stoplamps
- Turn Signal and Hazard Lamps
- Parking, Rear and License Lamps
- Fog Lamps
- Reversing Lamps
- Trailer Lamps
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Pinpoint Tests
- Pinpoint Test Y: The Trailer Lamps Are Inoperative
- Pinpoint Test Z: The Individual Trailer Lamp Is Inoperative - RH Trailer Turn Signal/STOPLAMP/Hazard Flasher Lamp
- Pinpoint Test Aa: The Individual Trailer Lamp Is Inoperative - LH Trailer Turn Signal/STOPLAMP/Hazard Flasher Lamp
- Pinpoint Test Ab: The Trailer Lamps Are Inoperative - Trailer Parking Lamps
- Pinpoint Test Ac: The Trailer Lamps Are Inoperative - Trailer Reversing Lamps
- Pinpoint Test Ad: The Trailer Lamps Are On Continuously
- Pinpoint Test AE: The Trailer Battery Charging Is Inoperative
- Pinpoint Test AF: The Trailer Electric Brakes Are Inoperative
- Headlamps
- General Procedures
- Removal And Installation
- Bulb - Headlamp, Aerodynamic Lamps
- Bulb - Headlamp, Sealed Beam
- Lamp Assembly - Headlamp, Aerodynamic
- Lamp Assembly - Parking Lamp
- Fog Lamp
- Lamp Assembly - Cab Marker Lamps
- Lamp Assembly - Pick-Up Box Marker Lamp
- Lamp Assembly - High Mounted Stop
- Lamp Assembly - Tail, Excursion
- Lamp Assembly - Tail, F-Superduty 250-550
- Lamp Switch - Headlamp
- Lamp Switch - Brake Pedal Position (BPP)
- Photocell
- Exterior Lighting System -- Excursion & F250-F550 Super Duty
- Gauges & Instrument Panels
- Information Center -- Excursion & F250-F550 Super Duty
- Description And Operation
- Diagnosis And Testing
- Information And Message Center
- Notes
- Special Tool(s)
- Principles of Operation
- Inspection and Verification
- OTC Diagnostic Trouble Code (DTC) Index
- Symptom Chart
- Pinpoint Tests
- Pinpoint Test A: The Compass Is Inaccurate
- Pinpoint Test B: No Communication With The Message Center - F-SUPERDUTY
- Pinpoint Test C: No Communication With The Message Center - Excursion
- Pinpoint Test D: The Distance To Empty (DTE) / Average Fuel Economy Is Inoperative / Incorrect - F-SUPERDUTY
- Pinpoint Test E: The Distance To Empty (DTE) / Average Fuel Economy Is Inoperative / Incorrect - Excursion
- Pinpoint Test F: The Outside Air Temperature Is Inaccurate/Inoperative
- Information And Message Center
- General Procedures
- Removal And Installation
- Instrument Cluster System -- Excursion & F250-F550 Super Duty
- Description And Operation
- Diagnosis And Testing
- Instrument Cluster
- Notes
- Special Tool(s)
- Principles of Operation
- Gauge Indication Systems
- Warning Indicators
- Charging System Indicator
- Brake Warning Indicator
- ABS Warning Indicator
- Malfunction Indicator Lamp (MIL) Indicator
- Air Bag Warning Indicator
- Safety Belt Warning Indicator
- Low Fuel Warning Indicator
- Door Ajar Indicator
- High Beam Indicator
- Speed Control Indicator
- Water in Fuel Indicator (Diesel only)
- Wait to Start Indicator (Diesel only)
- Theft Indicator
- Check Air Filter Indicator
- Check Gauge Warning Indicator
- Check Fuel Cap Indicator
- Tow Haul Indicator (Diesel Only)
- 4x4 High/LOW RANGE Indicators
- CHECK GAGES Warning Indicator
- Inspection and Verification
- Symptom Chart
- Pinpoint Tests
- Pinpoint Test A: No Communication With The Instrument Cluster
- Pinpoint Test B: Incorrect Fuel Gauge Indication
- Pinpoint Test C: Incorrect Voltage Gauge Indication-Manual Transmission Only
- Pinpoint Test D: Incorrect Oil Pressure Gauge Indication
- Pinpoint Test E: Incorrect Temperature Gauge Indication
- Pinpoint Test F: Incorrect Transmission Temperature Gauge Indication-Automatic Transmission Only
- Pinpoint Test G: The Low Fuel Warning Indicator Is Never/Always On
- Pinpoint Test H: The Speedometer Is Inoperative
- Pinpoint Test I: The Tachometer Is Inoperative
- Pinpoint Test J: The Door Ajar Indicator Is Inoperative (Chime Is Operative)/Does Not Operate Correctly
- Pinpoint Test K: The Safety Belt Warning Indicator Is Inoperative (Chime Is Operative)/Does Not Operate Correctly
- Pinpoint Test L: The Abs Warning Indicator Is Never/Always On
- Pinpoint Test M: The Brake Warning Indicator Is Never On
- Pinpoint Test N: Malfunction Indicator Lamp (Mil) Indicator Is Never On
- Pinpoint Test O: The Charging System Indicator Is Never On
- Pinpoint Test P: The Air Bag Warning Indicator Is Never/Always On
- Pinpoint Test Q: High Beam Indicator Is Never On
- Pinpoint Test R: The LH Turn Indicator Is Never On
- Pinpoint Test S: The RH Turn Indicator Is Never On
- Pinpoint Test T: The 4X4 High/Low Range Indicator Is Never/Always On-Electronic
- Pinpoint Test U: The 4X4 High/Low Range Indicator Is Never/Always On-Manual Shift
- Pinpoint Test V: The Wait To Start Indicator Is Never/Always On-Diesel Only
- Pinpoint Test W: The Water In Fuel Indicator Is Never/Always On-Diesel Only
- Pinpoint Test X: The Speed Control Indicator Is Never/Always On
- Pinpoint Test Y: The Theft Indicator Is Never/Always On
- Pinpoint Test Z: The Check Fuel Cap Indicator Is Inoperative/Always On
- Pinpoint Test Aa: The Check Gage Warning Indicator Is Inoperative/Always On
- Pinpoint Test Ab: The Check Air Filter Indicator Is Never/Always On-Diesel Only
- Pinpoint Test Ac: The Instrument Cluster Is Inoperative
- Pinpoint Test Ad: The Tow Haul Indicator Is Inoperative
- Instrument Cluster
- Removal And Installation
- Instrument Cluster System & Panel Illumination - Excursion & F250-F550 Super Duty
- Description And Operation
- Diagnosis And Testing
- Instrument Panel Illumination
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Pinpoint Tests
- Pinpoint Test A: The Control Illumination Is Inoperative
- Pinpoint Test B: The Instrument Cluster Illumination Is Inoperative
- Pinpoint Test C: The Climate Control Illumination Is Inoperative
- Pinpoint Test D: The Audio System Illumination Is Inoperative
- Pinpoint Test E: A Single Illumination Source Is Inoperative
- Pinpoint Test F: A Single Illumination Source Is Inoperative - Steering Wheel Switches
- Pinpoint Test G: A Single Illumination Source Is Inoperative - Door Lock Control Switches
- Pinpoint Test H: A Single Illumination Source Is Inoperative - Window Control Switches
- Instrument Panel Illumination
- Removal And Installation
- Instrument Panel & Console -- Excursion & F250-F550 Super Duty
- Information Center -- Excursion & F250-F550 Super Duty
- Headlights
- Daytime Running Lamps System -- Excursion & F250-F550 Super Duty
- Exterior Lighting System -- Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- Headlamps
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Pinpoint Tests
- Pinpoint Test A: Both Headlamps Are Inoperative
- Pinpoint Test B: The Low Beams Are Inoperative
- Pinpoint Test C: The High Beams Are Inoperative
- Pinpoint Test D: One Low Beam Headlamp Is Inoperative
- Pinpoint Test E: The Headlamps Are On Continuously
- Pinpoint Test F: The Flash To Pass Feature Is Inoperative
- Autolamps
- Stoplamps
- Turn Signal and Hazard Lamps
- Parking, Rear and License Lamps
- Fog Lamps
- Reversing Lamps
- Trailer Lamps
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Pinpoint Tests
- Pinpoint Test Y: The Trailer Lamps Are Inoperative
- Pinpoint Test Z: The Individual Trailer Lamp Is Inoperative - RH Trailer Turn Signal/STOPLAMP/Hazard Flasher Lamp
- Pinpoint Test Aa: The Individual Trailer Lamp Is Inoperative - LH Trailer Turn Signal/STOPLAMP/Hazard Flasher Lamp
- Pinpoint Test Ab: The Trailer Lamps Are Inoperative - Trailer Parking Lamps
- Pinpoint Test Ac: The Trailer Lamps Are Inoperative - Trailer Reversing Lamps
- Pinpoint Test Ad: The Trailer Lamps Are On Continuously
- Pinpoint Test AE: The Trailer Battery Charging Is Inoperative
- Pinpoint Test AF: The Trailer Electric Brakes Are Inoperative
- Headlamps
- General Procedures
- Removal And Installation
- Bulb - Headlamp, Aerodynamic Lamps
- Bulb - Headlamp, Sealed Beam
- Lamp Assembly - Headlamp, Aerodynamic
- Lamp Assembly - Parking Lamp
- Fog Lamp
- Lamp Assembly - Cab Marker Lamps
- Lamp Assembly - Pick-Up Box Marker Lamp
- Lamp Assembly - High Mounted Stop
- Lamp Assembly - Tail, Excursion
- Lamp Assembly - Tail, F-Superduty 250-550
- Lamp Switch - Headlamp
- Lamp Switch - Brake Pedal Position (BPP)
- Photocell
- Horns
- Infotainment
- Antenna System -- Excursion & F250-F550 Super Duty
- Audio Unit System- Excursion & F250-F550 Super Duty
- Entertainment System - General Information -- Excursion & F250-F550 Super Duty
- Diagnosis And Testing
- Audio System
- Notes
- Special Tool(s)
- Inspection and Verification
- Audio Unit Self-Diagnostic Mode
- Audio Unit Diagnostic Trouble Code (DTC) Index
- Symptom Chart
- Pinpoint Tests
- Pinpoint Test A: The Audio Unit Is Inoperative
- Pinpoint Test B: Poor Reception
- Pinpoint Test C: Continuous Seek/Scan In Am/Fm
- Pinpoint Test D: Poor Quality/Distorted Sound From One Or More Speakers (Not All Speakers)
- Pinpoint Test E: Poor Quality/Distorted Sound From All Speakers
- Pinpoint Test F: No Sound From One Or More Of The Speakers (Not All Speakers)-Video System Output To The Front Speakers
- Pinpoint Test G: No Sound From All Of The Speakers
- Pinpoint Test H: The Auxiliary Audio Control Is Inoperative
- Pinpoint Test I: The Video System Is Inoperative-No Video
- Pinpoint Test J: The Video System Does Not Operate Correctly-No Sound
- Pinpoint Test K: The Auxiliary Audio Control Is Inoperative - Steering Wheel Control
- Pinpoint Test L: No Auxiliary Headphone Audio - DVD Wireless Headphones
- Audio System
- Diagnosis And Testing
- Speaker System -- Excursion & F250-F550 Super Duty
- Video System - Excursion & F250-F550 Super Duty
- Interior/Exterior Trim
- Exterior Trim & Ornamentation -- Excursion & F250-F550 Super Duty
- Interior Trim & Ornamentation -- Excursion & F250-F550 Super Duty
- Specifications
- Removal And Installation
- Trim Panel - Cowl Side
- Front Door Trim Panel
- Rear Door Trim Panel - Crew Cab, Excursion
- Rear Door Trim Panel - SuperCab
- Trim Panel - Rear Corner, Crew Cab
- Trim Panel - Rear Corner, Regular Cab
- Trim Panel - Rear Corner, SuperCab
- Trim Panel - Back Panel Trim Cover, Crew Cab
- Trim Panel - Back Panel Trim Cover, Regular Cab
- Liftgate Trim Panel
- Moulding - Window Garnish, Rear Door, SuperCab
- Moulding - Windshield Side Garnish
- Headliner - Crew Cab
- Headliner - Regular Cab, SuperCab
- Headliner - Excursion
- Interior/Illumination Lights
- Interior Lighting System -- Excursion & F250-F550 Super Duty
- Description And Operation
- Diagnosis Is Testing
- Interior Lighting
- Notes
- Special Tool(s)
- Principles of Operation
- Inspection and Verification
- Instrument Cluster Diagnostic Trouble Code Index
- Symptom Chart
- Pinpoint Tests
- Pinpoint Test A: The Interior Lamps Are Inoperative
- Pinpoint Test B: An Individual Interior Lamp Is Inoperative
- Pinpoint Test C: The Interior Lamps Stay On Continuously
- Pinpoint Test D: The Demand Lighting Is Inoperative
- Pinpoint Test E: An Individual Demand Lamp Is Inoperative
- Pinpoint Test F: The Battery Saver Does Not Deactivate After Time-Out
- Pinpoint Test G: All Battery Saver Components Do Not Operate
- Pinpoint Test H: The Running Board Lamps Are Inoperative / Do Not Operate Correctly (Other Interior Lamps Operate)
- Interior Lighting
- Interior Lighting System -- Excursion & F250-F550 Super Duty
- Mirrors
- Rear View Mirror -- Excursion & F250-F550 Super Duty
- Seats
- Seat System -- Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- Seats
- Notes
- Special Tool(s)
- Restraint System Diagnostic Tool Warning
- Principles of Operation - Power Seats With Memory
- Principles of Operation - Power Seats Without Memory
- Principles of Operation - Heated Seats
- Inspection and Verification
- DSM Diagnostic Trouble Code (DTC) Index
- Symptom Chart
- Pinpoint Tests
- Pinpoint Test A: The Power Seat Is Inoperative - Vehicles Without Sir
- Pinpoint Test B: The Power Seat Is Inoperative - Vehicles With Sir
- Pinpoint Test C: The Power Seat Does Not Move Horizontally/Vertically - Vehicles Without Sir, Driver Side
- Pinpoint Test D: The Power Seat Does Not Move Horizontally/Vertically - Vehicles With Sir, Driver Side
- Pinpoint Test E: The Power Seat Does Not Move Horizontally/Vertically - Vehicles Without Sir, Passenger Side
- Pinpoint Test F: The Power Seat Does Not Move Horizontally/Vertically - Vehicles With Sir, Passenger Side
- Pinpoint Test G: The Memory Seats Is Inoperative
- Pinpoint Test H: The Memory Seat Does Not Operate Correctly - Does Not Operate Using The Memory Set Switch
- Pinpoint Test I: The Heated Seat Is Inoperative
- Pinpoint Test J: Seat Does Not Heat But The Heated Seats Indicator Illuminates When Pressed
- Seats
- Removal And Installation
- Front Seat - With Seat Integrated Restraints (SIR)
- Front Seat - Captain's Chair and 40 Percent
- Front Seat - 20 Percent
- Front Seat - Bench
- Rear Seat - SuperCab
- Rear Seat - Bench, Crew Cab
- Rear Seat - 60/40, Crew Cab
- Rear Seat - Quad Bucket, Crew Cab
- Rear Seat - Excursion, Second Row
- Seat Control Switch - With Seat Integrated Restraints (SIR)
- Seat Control Switch
- Heated Seat Switch
- Heated Seat Switch - With Seat Integrated Restraints (SIR)
- Seat Armrest - Captain's Chair and Second Row Quad Bucket
- Seat Armrest - Captain's Chair With Seat Integrated Restraints (SIR)
- Seat Armrest - Excursion, Second Row, 60 Percent
- Front Seat Backrest - Bench
- Front Seat Backrest - Captain's Chair and 40 Percent
- Front Seat Backrest - 20 Percent
- Front Seat Backrest - With Seat Integrated Restraints (SIR)
- Rear Seat Backrest - SuperCab
- Rear Seat Backrest - Crew Cab, Quad Bucket
- Rear Seat Backrest - Bench, Crew Cab
- Rear Seat Backrest - 60/40, Crew Cab
- Rear Seat Backrest - Excursion, Second Row
- Rear Seat Backrest - Excursion, Third Row
- Seat Track - Captain's Chair and 40 Percent
- Seat Track - With Seat Integrated Restraints (SIR)
- Seat Track - Excursion, Second Row, 60 Percent
- Front Seat Cushion - Captain's Chair and 40 Percent
- Front Seat Cushion - With Seat Integrated Restraints (SIR)
- Rear Seat Cushion - SuperCab
- Rear Seat Cushion - 60/40, Crew Cab
- Rear Seat Cushion - Excursion, Second Row
- Seat Latch - Front Bench
- Seat Latch - Captain's Chair and 40 Percent
- Seat Latch - 20 Percent
- Seat Latch - SuperCab, Rear
- Seat Latch - Excursion, Second Row, Right Side
- Seat Latch - Excursion, Second Row, Left Side
- Seat Latch - Seat Cushion Release, Excursion, Second Row, 60 Percent
- Disassembly And Assembly
- Front Seat Cushion - Bench
- Front Seat Cushion - 20 Percent
- Rear Seat Backrest - Crew Cab, Quad Bucket
- Rear Seat Backrest - Bench, Crew Cab
- Rear Seat Backrest - 60/40, Crew Cab
- Rear Seat Cushion - Crew Cab, Quad Bucket
- Rear Seat Cushion - Bench, Crew Cab
- Rear Seat Cushion - 60/40, Crew Cab
- Rear Seat Backrest - Third Row
- Rear Seat Cushion - Third Row
- Front Seat Cushion - Captain's Chair and 40 Percent
- Front Seat Cushion - With Seat Integrated Restraints (SIR)
- Rear Seat Cushion - SuperCab
- Rear Seat Cushion - Excursion, Second Row, 60 Percent
- Rear Seat Backrest - Excursion, Second Row, Quad Bucket
- Rear Seat Cushion - Excursion, Second Row, 40 Percent
- Front Seat Backrest - Captain's Chair and 40 Percent
- Front Seat Backrest - With Seat Integrated Restraints (SIR)
- Front Seat Backrest - Bench
- Rear Seat Backrest - SuperCab
- Rear Seat Backrest - Excursion, Second Row, 60 Percent
- Seat System -- Excursion & F250-F550 Super Duty
- Steering Column Switches
- Horn System -- Excursion & F250-F550 Super Duty
- Steering Column Switches -- Excursion & F250-F550 Super Duty
- Warning Systems
- Parking Aid System -- Excursion & F250-F550 Super Duty
- Warning System -- Excursion & F250-F550 Super Duty
- Description And Operation
- Diagnosis And Testing
- Gauges And Warning Devices
- Notes
- Special Tool(s)
- Principles of Operation
- Inspection and Verification
- Symptom Chart
- Pinpoint Tests
- Pinpoint Test A: The Safety Belt Warning Chime Is Inoperative
- Pinpoint Test B: A Chime Is Inoperative - Key In Ignition (With Door Ajar)
- Pinpoint Test C: A Chime Is Inoperative-Head/Parking Lamps On (With Door Ajar)
- Pinpoint Test D: A Chime Does Not Operate Correctly-Air Bag Warning Tone
- Pinpoint Test E: The Chime Sounds When The Driver Door Is Ajar (No Key In The Ignition And Headlights Off)
- Gauges And Warning Devices
- General Procedures
- Removal And Installation
- Window Motors & Regulators
- Windows And Glass -- Excursion & F250-F550 Super Duty
- Specification
- Description And Operation
- Diagnosis And Testing
- Glass, Frames and Mechanisms
- Notes
- Special Tool(s)
- Inspection and Verification
- ICM Diagnostic Trouble Code (DTC) Index
- Symptom Chart
- Pinpoint Tests
- Pinpoint Test A: The Power Sliding Window Is Inoperative
- Pinpoint Test B: All Power Windows Are Inoperative
- Pinpoint Test C: The LF Power Window Is Inoperative
- Pinpoint Test D: The RF Power Window Is Inoperative
- Pinpoint Test E: The LR Or RR Power Window Is Inoperative
- Pinpoint Test F: The Vent Power Windows Are Inoperative
- Pinpoint Test G: The Defrost System Is Inoperative
- Pinpoint Test H: The Defrost System Will Not Shut Off Automatically
- Pinpoint Test I: The Delayed Accessory Is Inoperative
- Glass, Frames and Mechanisms
- General Procedure
- Removal And Installation
- Switch
- Window Glass - Front Door
- Window Glass - Rear Door SuperCab
- Rear Window Glass
- Rear Window Glass - Regulator and Motor
- Rear Door Window Glass - Crew Cab
- Rear Quarter Window Glass - Fixed
- Rear Quarter Window Glass - Vented
- Liftgate Window Glass
- Motor - Rear Door
- Rear Quarter Window Regulator Motor
- Window Regulator - Front Door
- Window Regulator - Rear Door
- Windshield Glass
- Motor - Front Door
- Windows And Glass -- Excursion & F250-F550 Super Duty
- Wiper/Washer Systems
- Wiper System & Washer System -- Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- Wipers and Washers
- Notes
- Special Tool(s)
- Principles of Operation
- Inspection and Verification
- Symptom Chart
- Pinpoint Tests
- Pinpoint Test A: The Windshield Wipers Are Inoperative
- Pinpoint Test B: The Rear Wiper Is Inoperative (Excursion Only)
- Pinpoint Test C: The Windshield Wipers Stay On Continuously
- Pinpoint Test D: The Rear Wiper Stays On Continuously (Excursion Only)
- Pinpoint Test E: The High/Low Windshield Wiper Speeds Do Not Operate Correctly
- Pinpoint Test F: The Low Rear Window Wiper Speed Does Not Operate Correctly
- Pinpoint Test G: The Intermittent Windshield Wiper Speed Does Not Operate Correctly
- Pinpoint Test H: The Intermittent Rear Wiper Speed Does Not Operate Correctly
- Pinpoint Test I: The Windshield Wipers Do Not Operate Correctly In The Mist Position
- Pinpoint Test J: The Rear Window Wiper Wash And Wipe Function Does Not Operate
- Pinpoint Test K: The Washer Pump Is In Operative
- Pinpoint Test L: The Windshield Wiper Speed Dependent Interval Mode Does Not Operate Correctly
- Component Test - Windshield Wiper Motor
- Component Test - Rear Window Wiper Motor
- Wipers and Washers
- General Procedures
- Removal And Installation
- Wiper System & Washer System -- Excursion & F250-F550 Super Duty
- Accessories Control Systems
- Body & Frame
- Door Locks
- Anti-Theft- Pats System - Excursion & F250-F550 Super Duty
- Description And Operation
- Diagnosis And Testing
- Anti-Theft - Passive Anti-Theft System (PATS)
- Passive Anti-Theft System (PATS) - Principles of Operation
- Passive Anti-Theft System (PATS) - Inspection and Verification
- Passive Anti-Theft System (PATS) - Diagnostic Trouble Codes (DTC) Index
- Passive Anti-Theft System (PATS) - Diagnostic Trouble Codes (DTC) Descriptions
- Passive Anti-Theft System (PATS) - Symptom Chart
- Passive Anti-Theft System (PATS) - Pinpoint Tests
- Pinpoint Test A: No Communication With The Passive Anti-Theft System (Pats) Module
- Pinpoint Test B: The Anti-Theft Indicator Is Always/Never On - No Three Second Anti Theft Indicator Prove Out
- Pinpoint Test C: The Vehicle Does Not Start - Theft Indicator Proves Out For Three Seconds As Normal
- Pinpoint Test D: Anti-Theft Number Of Programmed Encoded Ignition Keys Below Minimum
- Pinpoint Test E: Antenna Not Connected Defective Transceiver
- Pinpoint Test F: No Key Code Received - Damaged Encoded Ignition Key Or Use Of Non-Pats Encoded Ignition Key
- Pinpoint Test G: Unprogrammed Encoded Ignition Key (KEYCODE Format OK)
- Pinpoint Test H: Invalid Key Code Format From Encoded Ignition Key Transponder
- Pinpoint Test I: Passive Anti-Theft System (Pats) Transceiver Signal Is Not Received (Not Connected, Damaged, Or Wiring)
- Pinpoint Test J: Pcm Id Does Not Match Between Passive Anti-Theft (Pats) Module And Powertrain Control Module (Pcm)
- Pinpoint Test K: No Security Id Exchange Between Passive Anti-Theft (Pats) Module And Powertrain Control Module (Pcm)
- Pinpoint Test L: Faulty SCP Link Or Incorrect Powertrain Control Module (Pcm) Calibration
- General Procedures
- Removal And Installation
- Handles, Locks, Latches & Entry Systems -- Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- Locks, Latches and Entry Systems - Non Module Controlled
- Locks, Latches and Entry Systems - Module Controlled
- Notes
- Special Tool(s)
- Principles of Operation
- Power Locks
- Power Unlock Inhibit
- Deactivating/Activating Power Door Unlock Switch Inhibit
- Autolock
- Autolock Enable/Disable - Using the Hardwired Keyless Entry Keypad
- Autolock Enable/Disable - Using the Ignition Switch
- Smart Unlocking
- Remote Transmitter Lock/Unlocking Control - Unlocking
- Remote Transmitter Lock/Unlocking Control - Locking
- Panic Alarm
- Keyless Entry Keypad
- Programming Personal Codes
- Anti-Scan Feature
- Unlocking the Doors with the Keyless Entry Keypad System
- Locking the Doors with the Keyless Entry Keypad System
- Inspection and Verification
- Symptom Chart
- Pinpoint Tests
- Pinpoint Test E: A Single/More Than One Door Lock Is Inoperative
- Pinpoint Test F: The Doors Do Not Lock/Unlock Using The Keyless Entry Keypad (All Excursion And F-Super Duty Vehicles Built After 12/03)
- Pinpoint Test G: The Doors Do Not Lock/Unlock Using The Remote Transmitter/Wireless Keyless Entry Keypad
- Pinpoint Test H: The Auto Lock Does Not Operate Correctly
- Pinpoint Test I: Panic Feature Is Inoperative/Does Not Operate Correctly
- Pinpoint Test J: The Keyless Entry Keypad Illumination Is Inoperative (All Excursion And F-Super Duty Vehicles Built After 12/03)
- Pinpoint Test K: The Remote Keyless Entry Transmitter/Wireless Keyless Entry Keypad Is Out Of Synchronization
- Pinpoint Test L: The Smart Unlock Does Not Operate Correctly
- Pinpoint Test M: The Remote Transmitter Has Poor Range Performance
- General Procedure
- Removal And Installation
- Hood Latch
- Front Door Latch
- Rear Door Latch - Upper, SuperCab
- Rear Door Latch-Lower, SuperCab
- Rear Door Latch - Crew Cab, Excursion
- Door Latch - Glove Compartment
- Door Latch - Cargo Door, RH
- Door Latch - Cargo Door, LH
- Liftgate Latch
- Tailgate Latch
- Hood Latch Release Handle - Cable
- Hood Latch Release Handle
- Exterior Door Handle - Cargo Door, RH
- Exterior Door Handle - Cargo Door, LH
- Exterior Front Door Handle
- Exterior Rear Door Handle - SuperCab
- Exterior Rear Door Handle - Crew Cab, Excursion
- Interior Door Handle - Front
- Interior Door Handle - Rear, SuperCab
- Interior Door Handle - Crew Cab, Excursion
- Liftgate Release Handle - Finish Panel
- Tailgate Release Handle
- Ignition Lock Cylinder - Non Functional
- Ignition Lock Cylinder - Functional
- Door Lock Cylinder
- Liftgate Lock Cylinder
- Tailgate Lock Cylinder
- Door Latch Remote Control - Front
- Door Latch Remote Control - Rear SuperCab
- Door Latch Remote Control - Exterior Rear, SuperCab
- Door Latch Remote Control - Rear, Crew Cab, Excursion
- Liftgate Latch Remote Control
- Push Button Rod - Front Door
- Push Button Rod - Rear, Crew Cab, Excursion
- Push Button Rod - Linkage, Horizontal, Rear Door, Crew Cab, Excursion
- Push Button Rod - Bellcrank, Rear Door, Crew Cab, Excursion
- Liftgate Latch Actuator
- Door Lock Actuator
- Door Lock Control Switch
- Door Ajar Switch
- Keyless Entry Keypad
- Passive Anti-Theft System Job Aid
- Remote Keyless Entry System [Transmitter Programming Procedures]
- Anti-Theft- Pats System - Excursion & F250-F550 Super Duty
- Exterior Body Panels
- Body Closure System -- Excursion & F250-F550 Super Duty
- Specification
- General Procedures
- Hinge Adjustment - In and Out, Front Door All, Crew Cab and Excursion, Rear
- Hinge Adjustment - Front Door All, Crew Cab and Excursion, Rear Door
- Hinge Adjustment - In and Out, Rear Door, SuperCab
- Hinge Adjustment - Rear Door, SuperCab
- Hinge Adjustment - Inboard/Outboard, Cargo Doors, Excursion
- Hinge Adjustment - In/Out, Cargo Door, Excursion
- Liftgate Alignment - Excursion
- Striker Adjustment
- Removal And Installation
- Body Panel System - Front End Body Panels -- Excursion & F250-F550 Super Duty
- Body Panel System - General Information - Excursion & F250-F550 Super Duty
- Body Panel System -- F250-F550 Super Duty
- Body Closure System -- Excursion & F250-F550 Super Duty
- Exterior/Interior Trim
- Exterior Trim & Ornamentation -- Excursion & F250-F550 Super Duty
- Interior Trim & Ornamentation -- Excursion & F250-F550 Super Duty
- Specifications
- Removal And Installation
- Trim Panel - Cowl Side
- Front Door Trim Panel
- Rear Door Trim Panel - Crew Cab, Excursion
- Rear Door Trim Panel - SuperCab
- Trim Panel - Rear Corner, Crew Cab
- Trim Panel - Rear Corner, Regular Cab
- Trim Panel - Rear Corner, SuperCab
- Trim Panel - Back Panel Trim Cover, Crew Cab
- Trim Panel - Back Panel Trim Cover, Regular Cab
- Liftgate Trim Panel
- Moulding - Window Garnish, Rear Door, SuperCab
- Moulding - Windshield Side Garnish
- Headliner - Crew Cab
- Headliner - Regular Cab, SuperCab
- Headliner - Excursion
- Frames, Subframes & Crossmembers
- Body System - Full Frame And Body Mounting -- Excursion
- Specifications
- Description And Operation
- General Procedures
- Removal And Installation
- Body Support-Front Radiator Support Upper
- Body Support-Front Radiator Support Lower
- Body Support-Front Lower
- Body Support-Front Upper
- Body Support-Middle, Crew Cab, Lower
- Body Support-Middle, Crew Cab, Upper
- Body Support-Rear, Regular Cab, Lower
- Body Support-Rear, SuperCab, Lower
- Body Support-Rear, Crew Cab, Lower
- Body Support-Rear, Regular Cab, Upper
- Body Support-Rear, SuperCab, Upper
- Body Support-Rear, Crew Cab, Upper
- Body Support-Number 2 Lower, Excursion
- Body Support-Number 3 Lower, Excursion
- Body Support-Number 4 Lower, Excursion
- Body Support-Number 5 Lower, Excursion
- Body Support-Number 6 Lower, Excursion
- Body Support-Upper, Excursion
- Frame Extension-Stub Frame, Front
- Crossmember-Transmission Support, F-Super Duty
- Trailer Hitch-Excursion
- Body System - Full Frame And Body Mounting -- Excursion
- Mirrors
- Rear View Mirror -- Excursion & F250-F550 Super Duty
- Seats
- Seat System -- Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- Seats
- Notes
- Special Tool(s)
- Restraint System Diagnostic Tool Warning
- Principles of Operation - Power Seats With Memory
- Principles of Operation - Power Seats Without Memory
- Principles of Operation - Heated Seats
- Inspection and Verification
- DSM Diagnostic Trouble Code (DTC) Index
- Symptom Chart
- Pinpoint Tests
- Pinpoint Test A: The Power Seat Is Inoperative - Vehicles Without Sir
- Pinpoint Test B: The Power Seat Is Inoperative - Vehicles With Sir
- Pinpoint Test C: The Power Seat Does Not Move Horizontally/Vertically - Vehicles Without Sir, Driver Side
- Pinpoint Test D: The Power Seat Does Not Move Horizontally/Vertically - Vehicles With Sir, Driver Side
- Pinpoint Test E: The Power Seat Does Not Move Horizontally/Vertically - Vehicles Without Sir, Passenger Side
- Pinpoint Test F: The Power Seat Does Not Move Horizontally/Vertically - Vehicles With Sir, Passenger Side
- Pinpoint Test G: The Memory Seats Is Inoperative
- Pinpoint Test H: The Memory Seat Does Not Operate Correctly - Does Not Operate Using The Memory Set Switch
- Pinpoint Test I: The Heated Seat Is Inoperative
- Pinpoint Test J: Seat Does Not Heat But The Heated Seats Indicator Illuminates When Pressed
- Seats
- Removal And Installation
- Front Seat - With Seat Integrated Restraints (SIR)
- Front Seat - Captain's Chair and 40 Percent
- Front Seat - 20 Percent
- Front Seat - Bench
- Rear Seat - SuperCab
- Rear Seat - Bench, Crew Cab
- Rear Seat - 60/40, Crew Cab
- Rear Seat - Quad Bucket, Crew Cab
- Rear Seat - Excursion, Second Row
- Seat Control Switch - With Seat Integrated Restraints (SIR)
- Seat Control Switch
- Heated Seat Switch
- Heated Seat Switch - With Seat Integrated Restraints (SIR)
- Seat Armrest - Captain's Chair and Second Row Quad Bucket
- Seat Armrest - Captain's Chair With Seat Integrated Restraints (SIR)
- Seat Armrest - Excursion, Second Row, 60 Percent
- Front Seat Backrest - Bench
- Front Seat Backrest - Captain's Chair and 40 Percent
- Front Seat Backrest - 20 Percent
- Front Seat Backrest - With Seat Integrated Restraints (SIR)
- Rear Seat Backrest - SuperCab
- Rear Seat Backrest - Crew Cab, Quad Bucket
- Rear Seat Backrest - Bench, Crew Cab
- Rear Seat Backrest - 60/40, Crew Cab
- Rear Seat Backrest - Excursion, Second Row
- Rear Seat Backrest - Excursion, Third Row
- Seat Track - Captain's Chair and 40 Percent
- Seat Track - With Seat Integrated Restraints (SIR)
- Seat Track - Excursion, Second Row, 60 Percent
- Front Seat Cushion - Captain's Chair and 40 Percent
- Front Seat Cushion - With Seat Integrated Restraints (SIR)
- Rear Seat Cushion - SuperCab
- Rear Seat Cushion - 60/40, Crew Cab
- Rear Seat Cushion - Excursion, Second Row
- Seat Latch - Front Bench
- Seat Latch - Captain's Chair and 40 Percent
- Seat Latch - 20 Percent
- Seat Latch - SuperCab, Rear
- Seat Latch - Excursion, Second Row, Right Side
- Seat Latch - Excursion, Second Row, Left Side
- Seat Latch - Seat Cushion Release, Excursion, Second Row, 60 Percent
- Disassembly And Assembly
- Front Seat Cushion - Bench
- Front Seat Cushion - 20 Percent
- Rear Seat Backrest - Crew Cab, Quad Bucket
- Rear Seat Backrest - Bench, Crew Cab
- Rear Seat Backrest - 60/40, Crew Cab
- Rear Seat Cushion - Crew Cab, Quad Bucket
- Rear Seat Cushion - Bench, Crew Cab
- Rear Seat Cushion - 60/40, Crew Cab
- Rear Seat Backrest - Third Row
- Rear Seat Cushion - Third Row
- Front Seat Cushion - Captain's Chair and 40 Percent
- Front Seat Cushion - With Seat Integrated Restraints (SIR)
- Rear Seat Cushion - SuperCab
- Rear Seat Cushion - Excursion, Second Row, 60 Percent
- Rear Seat Backrest - Excursion, Second Row, Quad Bucket
- Rear Seat Cushion - Excursion, Second Row, 40 Percent
- Front Seat Backrest - Captain's Chair and 40 Percent
- Front Seat Backrest - With Seat Integrated Restraints (SIR)
- Front Seat Backrest - Bench
- Rear Seat Backrest - SuperCab
- Rear Seat Backrest - Excursion, Second Row, 60 Percent
- Seat System -- Excursion & F250-F550 Super Duty
- Sun Roof/T-Top/Convertible Top
- Sunroof -- Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- General Procedures
- Removal And Installation
- Sunroof -- Excursion & F250-F550 Super Duty
- Windows And Glass -- Excursion & F250-F550 Super Duty
- Specification
- Description And Operation
- Diagnosis And Testing
- Glass, Frames and Mechanisms
- Notes
- Special Tool(s)
- Inspection and Verification
- ICM Diagnostic Trouble Code (DTC) Index
- Symptom Chart
- Pinpoint Tests
- Pinpoint Test A: The Power Sliding Window Is Inoperative
- Pinpoint Test B: All Power Windows Are Inoperative
- Pinpoint Test C: The LF Power Window Is Inoperative
- Pinpoint Test D: The RF Power Window Is Inoperative
- Pinpoint Test E: The LR Or RR Power Window Is Inoperative
- Pinpoint Test F: The Vent Power Windows Are Inoperative
- Pinpoint Test G: The Defrost System Is Inoperative
- Pinpoint Test H: The Defrost System Will Not Shut Off Automatically
- Pinpoint Test I: The Delayed Accessory Is Inoperative
- Glass, Frames and Mechanisms
- General Procedure
- Removal And Installation
- Switch
- Window Glass - Front Door
- Window Glass - Rear Door SuperCab
- Rear Window Glass
- Rear Window Glass - Regulator and Motor
- Rear Door Window Glass - Crew Cab
- Rear Quarter Window Glass - Fixed
- Rear Quarter Window Glass - Vented
- Liftgate Window Glass
- Motor - Rear Door
- Rear Quarter Window Regulator Motor
- Window Regulator - Front Door
- Window Regulator - Rear Door
- Windshield Glass
- Motor - Front Door
- Door Locks
- Brakes
- Anti-Lock Brakes
- Anti-Lock Brake Control System - 4 Wheel - Excursion & F250-F550 Super Duty
- Specifications
- Description & Operation
- Diagnosis & Testing
- Anti-Lock Control
- Notes
- Special Tool(s)
- Inspection & Verification
- Symptom Chart
- Pinpoint Tests
- Pinpoint Test A: DTCs C1194, C1196, C1198, C1200, C1202, C1204, C1206, C1208, C1210, C1212, C1214, C1216
- Pinpoint Test B: DTC C1155
- Pinpoint Test C: DTCs C1158, C1233
- Pinpoint Test D: DTC C1145
- Pinpoint Test E: DTCs C1148, C1234
- Pinpoint Test F: DTC C1230
- Pinpoint Test G: DTCs C1229, C1237
- Pinpoint Test H
- Pinpoint Test J: DTCs C1095, C1096
- Pinpoint Test K: DTCs C1113, C1115, C1185
- Pinpoint Test L
- Pinpoint Test M: DTC C1169
- Pinpoint Test N: DTCs C1184, C1222
- Pinpoint Test O: DTC B1485
- Pinpoint Test P
- Pinpoint Test Q: B1676
- DTC B1342
- DTC B2141, B2477
- DTC C1226
- Component Test - Intermittent Failures
- Anti-Lock Control
- Removal & Installation
- Brake System - General Information -- Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- Brake System
- Notes
- Inspection and Verification
- Road Test
- Visual Inspection Chart
- Brake Pads
- Brake Discs
- Brake Caliper
- Brake Caliper Guide Pins
- Brake Lines and Tubes
- Non-Pressure Leaks
- Brake Master Cylinder - Normal Conditions
- Brake Master Cylinder - Abnormal Conditions
- Brake Booster
- Parking Brake
- Adjustable Pedals With Memory Feature
- DSM Diagnostic Trouble Code (DTC) Index
- Symptom Charts
- Pinpoint Tests
- Pinpoint Test A: Red Brake Warning Indicator Always On
- Pinpoint Test B: Vibration When The Brakes Are Applied
- Pinpoint Test C: Adjustable Brake Pedal Does Not Move
- Pinpoint Test D: Adjustable Pedal Moves Forward Only
- Pinpoint Test E: Adjustable Pedal Moves Rearward Only
- Pinpoint Test F: DTCS B1987, B1988, And B1989: Pedal Forward/Rearward Motor Stalled, Forward/Rearward Switch Short To Battery
- PINPOINT TEST G: DTCS B1990 and B1991: PEDAL FORWARD/REARWARD POTENTIOMETER FEEDBACK CIRCUIT SHORT TO BATTERY
- Component Tests
- Brake System
- General Procedures
- Anti-Lock Brake Control System - 4 Wheel - Excursion & F250-F550 Super Duty
- Mechanical - Hydraulic
- Brake System - General Information -- Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- Brake System
- Notes
- Inspection and Verification
- Road Test
- Visual Inspection Chart
- Brake Pads
- Brake Discs
- Brake Caliper
- Brake Caliper Guide Pins
- Brake Lines and Tubes
- Non-Pressure Leaks
- Brake Master Cylinder - Normal Conditions
- Brake Master Cylinder - Abnormal Conditions
- Brake Booster
- Parking Brake
- Adjustable Pedals With Memory Feature
- DSM Diagnostic Trouble Code (DTC) Index
- Symptom Charts
- Pinpoint Tests
- Pinpoint Test A: Red Brake Warning Indicator Always On
- Pinpoint Test B: Vibration When The Brakes Are Applied
- Pinpoint Test C: Adjustable Brake Pedal Does Not Move
- Pinpoint Test D: Adjustable Pedal Moves Forward Only
- Pinpoint Test E: Adjustable Pedal Moves Rearward Only
- Pinpoint Test F: DTCS B1987, B1988, And B1989: Pedal Forward/Rearward Motor Stalled, Forward/Rearward Switch Short To Battery
- PINPOINT TEST G: DTCS B1990 and B1991: PEDAL FORWARD/REARWARD POTENTIOMETER FEEDBACK CIRCUIT SHORT TO BATTERY
- Component Tests
- Brake System
- General Procedures
- Disc Brakes - Excursion, F250-F550 Super Duty
- Description & Operation
- Bleeding Brake System
- Adjustments
- Component Tests
- Removal & Installation
- Notes
- Anchor Plate
- Brake Booster Vacuum Pump
- Brake Pedal & Bracket
- Brake Pedal Motor
- Brake Pedal Position (BPP) Sensor/Switch
- Brake Rotor Shield
- Disc Brake Calipers & Pads
- Disc Brake Shield (F250 & F350 2WD)
- Front Brake Rotor
- Hydro-Boost Unit
- Master Cylinder & Reservoir
- Parking Brake
- Rear Brake Rotor
- Rear Brake Caliper Support Bracket
- Vacuum Power Booster
- Overhaul
- Torque Specifications
- Disc & Drum Brake Specifications
- Brake System - General Information -- Excursion & F250-F550 Super Duty
- Traction Control
- Anti-Lock Brake Control System - 4 Wheel - Excursion & F250-F550 Super Duty
- Specifications
- Description & Operation
- Diagnosis & Testing
- Anti-Lock Control
- Notes
- Special Tool(s)
- Inspection & Verification
- Symptom Chart
- Pinpoint Tests
- Pinpoint Test A: DTCs C1194, C1196, C1198, C1200, C1202, C1204, C1206, C1208, C1210, C1212, C1214, C1216
- Pinpoint Test B: DTC C1155
- Pinpoint Test C: DTCs C1158, C1233
- Pinpoint Test D: DTC C1145
- Pinpoint Test E: DTCs C1148, C1234
- Pinpoint Test F: DTC C1230
- Pinpoint Test G: DTCs C1229, C1237
- Pinpoint Test H
- Pinpoint Test J: DTCs C1095, C1096
- Pinpoint Test K: DTCs C1113, C1115, C1185
- Pinpoint Test L
- Pinpoint Test M: DTC C1169
- Pinpoint Test N: DTCs C1184, C1222
- Pinpoint Test O: DTC B1485
- Pinpoint Test P
- Pinpoint Test Q: B1676
- DTC B1342
- DTC B2141, B2477
- DTC C1226
- Component Test - Intermittent Failures
- Anti-Lock Control
- Removal & Installation
- Brake System - General Information -- Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- Brake System
- Notes
- Inspection and Verification
- Road Test
- Visual Inspection Chart
- Brake Pads
- Brake Discs
- Brake Caliper
- Brake Caliper Guide Pins
- Brake Lines and Tubes
- Non-Pressure Leaks
- Brake Master Cylinder - Normal Conditions
- Brake Master Cylinder - Abnormal Conditions
- Brake Booster
- Parking Brake
- Adjustable Pedals With Memory Feature
- DSM Diagnostic Trouble Code (DTC) Index
- Symptom Charts
- Pinpoint Tests
- Pinpoint Test A: Red Brake Warning Indicator Always On
- Pinpoint Test B: Vibration When The Brakes Are Applied
- Pinpoint Test C: Adjustable Brake Pedal Does Not Move
- Pinpoint Test D: Adjustable Pedal Moves Forward Only
- Pinpoint Test E: Adjustable Pedal Moves Rearward Only
- Pinpoint Test F: DTCS B1987, B1988, And B1989: Pedal Forward/Rearward Motor Stalled, Forward/Rearward Switch Short To Battery
- PINPOINT TEST G: DTCS B1990 and B1991: PEDAL FORWARD/REARWARD POTENTIOMETER FEEDBACK CIRCUIT SHORT TO BATTERY
- Component Tests
- Brake System
- General Procedures
- Anti-Lock Brake Control System - 4 Wheel - Excursion & F250-F550 Super Duty
- Anti-Lock Brakes
- Drivelines & Axles
- Axle Shafts
- Driveline System - General Information -- Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- Driveline System
- Special Tool(s)
- Inspection and Verification
- Noise Acceptability
- Universal Joint (U-Joint) Inspection
- Inspection For Bent Rear Axle Housing
- Analysis of Leakage
- Analysis of Vibration
- Axle Noise
- Total Backlash Check
- Symptom Chart
- Component Tests
- Driveline Vibration
- Runout Check - Half-Round Companion Flange (Ford Axles Only)
- Differential Check - Traction-Lok® Road Test (Ford)
- Differential Check - Tractech® Truetrac® (Dana)
- Differential Check - Trac-Lok® Road Test (Dana)
- Tooth Contact Pattern Check - Gearset, Dana S135
- Tooth Contact Pattern Check - Gearset, Except Dana S135
- Contact Pattern Location - Except Dana S135
- Driveline System
- General Procedures
- Driveline System - General Information -- Excursion & F250-F550 Super Duty
- Differentials & Drive Axles
- Driveline System - General Information -- Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- Driveline System
- Special Tool(s)
- Inspection and Verification
- Noise Acceptability
- Universal Joint (U-Joint) Inspection
- Inspection For Bent Rear Axle Housing
- Analysis of Leakage
- Analysis of Vibration
- Axle Noise
- Total Backlash Check
- Symptom Chart
- Component Tests
- Driveline Vibration
- Runout Check - Half-Round Companion Flange (Ford Axles Only)
- Differential Check - Traction-Lok® Road Test (Ford)
- Differential Check - Tractech® Truetrac® (Dana)
- Differential Check - Trac-Lok® Road Test (Dana)
- Tooth Contact Pattern Check - Gearset, Dana S135
- Tooth Contact Pattern Check - Gearset, Except Dana S135
- Contact Pattern Location - Except Dana S135
- Driveline System
- General Procedures
- Front Drive Axle/Differential -- Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- Front Drive Axle
- Special Tool(s)
- Inspection and Verification
- Diagnostic Routines
- Diagnostic Routine - Fluid Loss
- Diagnostic Routine - Noise Louder on Turns (Sweeping)
- Diagnostic Routine - Noise (Growl) In Tight Turn, Conventional Differential
- Diagnostic Routine - Noise (Whine) In All Or More Than One Drive Modes
- Diagnostic Routine - Noise (Tick/Click) In All Or More Than One Drive Modes
- Diagnostic Routine - Noise (Howl/Moan) In All Or More Than One Drive Modes
- Diagnostic Routine - Noise (Clunk) On Changes In Speed Or Direction Of Power
- Diagnostic Routine - Front Axle Will Not Engage/Disengage
- Diagnostic Routine - Vibration
- Checking Differential Ring Gear Backlash
- Checking Tooth Contact Pattern and Condition of the Ring and Pinion
- Good Contact Pattern
- Low Contact Pattern That Is Contacting More Toward the Heel
- High, Thin Contact Pattern In the Center Of the Tooth
- Thick Contact Pattern That Is Contacting Tooth Toward the Heel
- Thick Contact Pattern That Is Contacting Tooth Toward the Toe
- Front Drive Axle
- General Procedures
- In-Vehicle Repair
- Removal And Installation
- Disassembly And Assembly
- Rear Drive Axle/Differential - Ford 10.50-Inch Ring Gear -- Excursion & F250-F350 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- Rear Drive Axle and Differential
- Special Tool(s)
- Inspection and Verification
- Diagnostic Routines
- Diagnostic Routine - Fluid Loss
- Diagnostic Routine - Noise Louder on Turns (Sweeping)
- Diagnostic Routine - Noise (Growl) In Tight Turn, Conventional Differential
- Diagnostic Routine - Noise (Chatter/Shudder) In Tight Turns, Limited Slip Differential
- Diagnostic Routine - Noise (Whine) In All Or More Than One Drive Modes
- Diagnostic Routine - Noise (Tick/Click) In All Or More Than One Drive Modes
- Diagnostic Routine - Noise (Howl/Moan) In All Or More Than One Drive Modes
- Diagnostic Routine - Noise (Clunk) On Changes In Speed Or Direction Of Power
- Diagnostic Routine - Vibration
- Checking Differential Ring Gear Backlash
- Checking Tooth Contact Pattern and Condition of the Ring and Pinion
- Rear Drive Axle and Differential
- In-Vehicle Repair
- Removal And Installation
- Disassembly And Assembly
- Wheel Hubs & Bearings - Full Floating Axle - Ford -- Excursion & F250-F350 Super Duty
- Driveline System - General Information -- Excursion & F250-F550 Super Duty
- Driveshaft & Universal Joints
- Driveline System - General Information -- Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- Driveline System
- Special Tool(s)
- Inspection and Verification
- Noise Acceptability
- Universal Joint (U-Joint) Inspection
- Inspection For Bent Rear Axle Housing
- Analysis of Leakage
- Analysis of Vibration
- Axle Noise
- Total Backlash Check
- Symptom Chart
- Component Tests
- Driveline Vibration
- Runout Check - Half-Round Companion Flange (Ford Axles Only)
- Differential Check - Traction-Lok® Road Test (Ford)
- Differential Check - Tractech® Truetrac® (Dana)
- Differential Check - Trac-Lok® Road Test (Dana)
- Tooth Contact Pattern Check - Gearset, Dana S135
- Tooth Contact Pattern Check - Gearset, Except Dana S135
- Contact Pattern Location - Except Dana S135
- Driveline System
- General Procedures
- Driveshaft -- Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- Removal And Installation
- Disassembly And Assembly
- Driveline System - General Information -- Excursion & F250-F550 Super Duty
- Locking Hubs
- Four-Wheel Drive Systems - Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- Four-Wheel Drive Systems - Mechanical Shift
- Four-Wheel Drive Systems - Electronic Shift
- Notes
- Special Tool(s)
- General Equipment
- Material
- Principles of Operation
- Inspection and Verification - Electronic Shift
- GEM Diagnostic Trouble Code (DTC) Index
- Symptom Chart - Electronic Shift
- Functional Test - Electronic Shift
- Pinpoint Tests - Electronic Shift
- Pinpoint Test D: No Communication With The 4WD Control Module
- Pinpoint Test E: The Vehicle Does Not Shift Between 2WD And 4X4 Correctly
- Pinpoint Test F: The Vehicle Does Not Shift Between 4X4 And 4X4 Low Modes Correctly
- Pinpoint Test G: The Front Axle Does Not Engage Or Disengage Correctly
- Pinpoint Test H: The 4X4 Indicator Is Always On - Four Wheel Drive System Operates Correctly
- Pinpoint Test I: The 4X4 Low Indicator Is Always On
- General Procedures
- Removal And Installation
- Four-Wheel Drive Systems - Excursion & F250-F550 Super Duty
- Wheel Hubs & Bearings - Full Floating Axle - Ford -- Excursion & F250-F350 Super Duty
- Axle Shafts
- Electrical
- Body Electrical
- OEM Connector End Views - Excursion & F250-F550 Super Duty
- Connector Views
- Identifying Connectors ((C100, C101, C102a, C102b & C102c))
- Identifying Connectors (C103, C104, C106, C107 & C109)
- Identifying Connectors (C110)
- Identifying Connectors (C111, C112, C113, C114, C115 & C116)
- Identifying Connectors (C117, C118, C122 & C124)
- Identifying Connectors (C125, C128 & C131)
- Identifying Connectors (C132, C133 & C134)
- Identifying Connectors (C135, C137 & C140)
- Identifying Connectors (C 142, C143 & C144)
- Identifying Connectors (C145 & C146)
- Identifying Connectors (C150, C152, C160, C162 & C167)
- Identifying Connectors (C168, C169, C171, C172 & C174)
- Identifying Connectors (C175)
- Identifying Connectors (C179, C180, C181, C182, C183 & C184)
- Identifying Connectors (C185, C186, C187, C188 & C189)
- Identifying Connectors (C193, C194, C196, C197a & C197b)
- Identifying Connectors (C202a & C202b)
- Identifying Connectors (C203, C205a, C205b & C210)
- Identifying Connectors (C211, C213 & C213)
- Identifying Connectors (C214, C218a & C218b)
- Identifying Connectors (C220a & C220b)
- Identifying Connectors (C220c & C228a)
- Identifying Connectors (C228b & C233)
- Identifying Connectors (C250 & C251)
- Identifying Connectors (C252, C254 & C256)
- Identifying Connectors (C257 & C264)
- Identifying Connectors (C270a)
- Identifying Connectors (C270b & C270c)
- Identifying Connectors (C270d, C270e & C270f)
- Identifying Connectors (C270g & C270h)
- Identifying Connectors (C270j & C270k)
- Identifying Connectors (C270l, C270m, C270 & C278)
- Identifying Connectors (C281a & C281b)
- Identifying Connectors (C282, C284, C286 & C289)
- Identifying Connectors (C290a & C290b)
- Identifying Connectors (C291, C294a & C294b)
- Identifying Connectors (C294c, C294d, C300 & C301)
- Identifying Connectors (C303, C312, C313 & C314)
- Identifying Connectors (C315, C316, C320 & C321)
- Identifying Connectors (C323, C327, C328 & C330)
- Identifying Connectors (C334, C335, C339 & C340)
- Identifying Connectors (C341a & C341b)
- Identifying Connectors (C341c & C349)
- Identifying Connectors (C350a, C350b & C357)
- Identifying Connectors (C359 & C360)
- Identifying Connectors (C364, C365, C369 & C372)
- Identifying Connectors (C373, C380, C383, C395, C396 & C402a)
- Identifying Connectors (C402b, C405, C406 & C408)
- Identifying Connectors (C410, C411, C421 & C422)
- Identifying Connectors (C423, C431, C432 & C433)
- Identifying Connectors (C438, C451, C452, C455 & C457)
- Identifying Connectors (C458, C459, C461, C465 & C474)
- Identifying Connectors (C475a, C475b, C475c, C476 & C494)
- Identifying Connectors (C495, C500, C503 & C504a)
- Identifying Connectors (C504b, C505 & C506)
- Identifying Connectors (C510, C521 & C523)
- Identifying Connectors (C524, C525, C526 & C527)
- Identifying Connectors (C601, C602, C603 & C604)
- Identifying Connectors (C605, C606, C608 & C612)
- Identifying Connectors (C701, C702, C703, C704 & C712)
- Identifying Connectors (C715, C801, C802, C803 & C804)
- Identifying Connectors (C813, C820, C904, C906 & C907)
- Identifying Connectors (C911, C913, C919 & C920)
- Identifying Connectors (C921a, C922, C925 & C926)
- Identifying Connectors (C930, C931, C932 & C934)
- Identifying Connectors (C935, C936 & C941)
- Identifying Connectors (C942, C945, C946 & C947)
- Identifying Connectors (C948 & C949)
- Identifying Connectors (C956, C970, C971, C972 & C973)
- Identifying Connectors (C974, C983, C984, C985, C986 & C987)
- Identifying Connectors (C988, C989a, C989b, C989c & C989d)
- Identifying Connectors (C990a, C990b, C990c, C990d & C991)
- Identifying Connectors (C1008, C1010 & C1021)
- Identifying Connectors (C1023, C1025, C1026, C1031 & C1032)
- Identifying Connectors (C1033, C1040, C1041, C1043 & C1045)
- Identifying Connectors (C1046, C1047 & C1062)
- Identifying Connectors (C1063, C1064, C1066, C1068, C1078 & C1080)
- Identifying Connectors (C1081, C1087, C1100A, C1100B, C1107 & C1119)
- Identifying Connectors (C1126, C1127, C1129 & C1147)
- Identifying Connectors (C1148, C1158 & C1159)
- Identifying Connectors (C1170, C1171, C1172 & C1173)
- Identifying Connectors (C1177, C1181, C1182, C1183, C1184 & C1185)
- Identifying Connectors (C1186, C1187, C1188 & C1189)
- Identifying Connectors (C1195, C1204, C1205, C1206, C1207 & C1210)
- Identifying Connectors (C1221, C1235, C1236, C1244 & C1247)
- Identifying Connectors (C1249a, C1249b, C1251a, C1251c & C1271)
- Identifying Connectors (C1273a, C1273b, C1275, C1278 & C1281)
- Identifying Connectors (C1282, C1284, C1285 & C1298)
- Identifying Connectors (C1308, C1312, C1313, C1328, C1360 & C1368)
- Identifying Connectors (C1381a)
- Identifying Connectors (C1381b)
- Identifying Connectors (C1381c)
- Identifying Connectors (C1382, C1383 & C1384)
- Identifying Connectors (C1385)
- Identifying Connectors (C1386, C1387 & C1388a)
- Identifying Connectors (C1388b)
- Identifying Connectors (C1388c)
- Identifying Connectors (C1389, C1390, C1392, C1393 & C1413)
- Identifying Connectors (C1414, C1416, C1442 & C1443)
- Identifying Connectors (C1444, C2003, C2007, C2008 & C2015)
- Identifying Connectors (C2017, C2021, C2031 & C2033)
- Identifying Connectors (C2035)
- Identifying Connectors (C2041)
- Identifying Connectors (C2047, C2075 & C2089)
- Identifying Connectors (C2093, C2099 & C2110)
- Identifying Connectors (C2113a & C2113b)
- Identifying Connectors (C2113c, C2116 & C2135)
- Identifying Connectors (C2142, C2159, C2160 & C2163)
- Identifying Connectors (C2176, C2194, C2207 & C2255)
- Identifying Connectors (C2256, C2257, C2259 & C3002)
- Identifying Connectors (C3003, C3004, C3005 & C3007)
- Identifying Connectors (C3009, C3014, C3015 & C3044)
- Identifying Connectors (C3049, C3084, C3085, C3086 & C3087)
- Identifying Connectors (C3094, C3095 & C4000)
- Identifying Connectors (C4001, C4002, C4009 & C4010)
- Identifying Connectors (C4011 & C4012)
- Identifying Connectors (C4014)
- Identifying Connectors (C4015, C4032, C4033 & C4035)
- Identifying Connectors (C4046, C4076, C4094, C4095 & C4096)
- Identifying Connectors (C4097, C4098, C4099 & C4132)
- Identifying Connectors (C9013)
- Connector Views
- OEM Connector End Views - Excursion & F250-F550 Super Duty
- Charging Systems
- Charging System - Battery, Mounting And Cables - Excursion & F250-F550 Super Duty
- Charging System - Generators & Regulators - Excursion, F250-F550 Super Duty (Gasoline)
- Description
- Adjustments
- Trouble Shooting
- On-Vehicle Testing
- System Tests
- Notes
- Test A: Battery Is Discharged Or Voltage Is Low
- Test B: Warning Indicator Is On With Engine Running (System Voltage Does Not Increase)
- Test C: System Overcharges (Battery Voltage Is Greater Than 15 Volts)
- Test D: Warning Indicator Is On With Engine Running & System Voltage Increases
- Test E: Warning Indicator Is Off With Ignition Switch In Run Position & Engine Off
- Test F: Warning Indicator Flickers Or Operates Intermittently
- Test G: Generator Noisy
- Test H: Radio Interference
- Removal & Installation
- Generator Specifications
- Torque Specifications
- Wiring Diagrams
- Component Locations
- Fuses & Circuit Breakers - Excursion & F250-F550 Super Duty
- Gauges
- Information Center -- Excursion & F250-F550 Super Duty
- Description And Operation
- Diagnosis And Testing
- Information And Message Center
- Notes
- Special Tool(s)
- Principles of Operation
- Inspection and Verification
- OTC Diagnostic Trouble Code (DTC) Index
- Symptom Chart
- Pinpoint Tests
- Pinpoint Test A: The Compass Is Inaccurate
- Pinpoint Test B: No Communication With The Message Center - F-SUPERDUTY
- Pinpoint Test C: No Communication With The Message Center - Excursion
- Pinpoint Test D: The Distance To Empty (DTE) / Average Fuel Economy Is Inoperative / Incorrect - F-SUPERDUTY
- Pinpoint Test E: The Distance To Empty (DTE) / Average Fuel Economy Is Inoperative / Incorrect - Excursion
- Pinpoint Test F: The Outside Air Temperature Is Inaccurate/Inoperative
- Information And Message Center
- General Procedures
- Removal And Installation
- Instrument Cluster System -- Excursion & F250-F550 Super Duty
- Description And Operation
- Diagnosis And Testing
- Instrument Cluster
- Notes
- Special Tool(s)
- Principles of Operation
- Gauge Indication Systems
- Warning Indicators
- Charging System Indicator
- Brake Warning Indicator
- ABS Warning Indicator
- Malfunction Indicator Lamp (MIL) Indicator
- Air Bag Warning Indicator
- Safety Belt Warning Indicator
- Low Fuel Warning Indicator
- Door Ajar Indicator
- High Beam Indicator
- Speed Control Indicator
- Water in Fuel Indicator (Diesel only)
- Wait to Start Indicator (Diesel only)
- Theft Indicator
- Check Air Filter Indicator
- Check Gauge Warning Indicator
- Check Fuel Cap Indicator
- Tow Haul Indicator (Diesel Only)
- 4x4 High/LOW RANGE Indicators
- CHECK GAGES Warning Indicator
- Inspection and Verification
- Symptom Chart
- Pinpoint Tests
- Pinpoint Test A: No Communication With The Instrument Cluster
- Pinpoint Test B: Incorrect Fuel Gauge Indication
- Pinpoint Test C: Incorrect Voltage Gauge Indication-Manual Transmission Only
- Pinpoint Test D: Incorrect Oil Pressure Gauge Indication
- Pinpoint Test E: Incorrect Temperature Gauge Indication
- Pinpoint Test F: Incorrect Transmission Temperature Gauge Indication-Automatic Transmission Only
- Pinpoint Test G: The Low Fuel Warning Indicator Is Never/Always On
- Pinpoint Test H: The Speedometer Is Inoperative
- Pinpoint Test I: The Tachometer Is Inoperative
- Pinpoint Test J: The Door Ajar Indicator Is Inoperative (Chime Is Operative)/Does Not Operate Correctly
- Pinpoint Test K: The Safety Belt Warning Indicator Is Inoperative (Chime Is Operative)/Does Not Operate Correctly
- Pinpoint Test L: The Abs Warning Indicator Is Never/Always On
- Pinpoint Test M: The Brake Warning Indicator Is Never On
- Pinpoint Test N: Malfunction Indicator Lamp (Mil) Indicator Is Never On
- Pinpoint Test O: The Charging System Indicator Is Never On
- Pinpoint Test P: The Air Bag Warning Indicator Is Never/Always On
- Pinpoint Test Q: High Beam Indicator Is Never On
- Pinpoint Test R: The LH Turn Indicator Is Never On
- Pinpoint Test S: The RH Turn Indicator Is Never On
- Pinpoint Test T: The 4X4 High/Low Range Indicator Is Never/Always On-Electronic
- Pinpoint Test U: The 4X4 High/Low Range Indicator Is Never/Always On-Manual Shift
- Pinpoint Test V: The Wait To Start Indicator Is Never/Always On-Diesel Only
- Pinpoint Test W: The Water In Fuel Indicator Is Never/Always On-Diesel Only
- Pinpoint Test X: The Speed Control Indicator Is Never/Always On
- Pinpoint Test Y: The Theft Indicator Is Never/Always On
- Pinpoint Test Z: The Check Fuel Cap Indicator Is Inoperative/Always On
- Pinpoint Test Aa: The Check Gage Warning Indicator Is Inoperative/Always On
- Pinpoint Test Ab: The Check Air Filter Indicator Is Never/Always On-Diesel Only
- Pinpoint Test Ac: The Instrument Cluster Is Inoperative
- Pinpoint Test Ad: The Tow Haul Indicator Is Inoperative
- Instrument Cluster
- Removal And Installation
- Instrument Cluster System & Panel Illumination - Excursion & F250-F550 Super Duty
- Description And Operation
- Diagnosis And Testing
- Instrument Panel Illumination
- Notes
- Special Tool(s)
- Inspection and Verification
- Symptom Chart
- Pinpoint Tests
- Pinpoint Test A: The Control Illumination Is Inoperative
- Pinpoint Test B: The Instrument Cluster Illumination Is Inoperative
- Pinpoint Test C: The Climate Control Illumination Is Inoperative
- Pinpoint Test D: The Audio System Illumination Is Inoperative
- Pinpoint Test E: A Single Illumination Source Is Inoperative
- Pinpoint Test F: A Single Illumination Source Is Inoperative - Steering Wheel Switches
- Pinpoint Test G: A Single Illumination Source Is Inoperative - Door Lock Control Switches
- Pinpoint Test H: A Single Illumination Source Is Inoperative - Window Control Switches
- Instrument Panel Illumination
- Removal And Installation
- Instrument Panel & Console -- Excursion & F250-F550 Super Duty
- Information Center -- Excursion & F250-F550 Super Duty
- Horns
- Motors, Switches, Relays
- OEM Connector End Views - Excursion & F250-F550 Super Duty
- Connector Views
- Identifying Connectors ((C100, C101, C102a, C102b & C102c))
- Identifying Connectors (C103, C104, C106, C107 & C109)
- Identifying Connectors (C110)
- Identifying Connectors (C111, C112, C113, C114, C115 & C116)
- Identifying Connectors (C117, C118, C122 & C124)
- Identifying Connectors (C125, C128 & C131)
- Identifying Connectors (C132, C133 & C134)
- Identifying Connectors (C135, C137 & C140)
- Identifying Connectors (C 142, C143 & C144)
- Identifying Connectors (C145 & C146)
- Identifying Connectors (C150, C152, C160, C162 & C167)
- Identifying Connectors (C168, C169, C171, C172 & C174)
- Identifying Connectors (C175)
- Identifying Connectors (C179, C180, C181, C182, C183 & C184)
- Identifying Connectors (C185, C186, C187, C188 & C189)
- Identifying Connectors (C193, C194, C196, C197a & C197b)
- Identifying Connectors (C202a & C202b)
- Identifying Connectors (C203, C205a, C205b & C210)
- Identifying Connectors (C211, C213 & C213)
- Identifying Connectors (C214, C218a & C218b)
- Identifying Connectors (C220a & C220b)
- Identifying Connectors (C220c & C228a)
- Identifying Connectors (C228b & C233)
- Identifying Connectors (C250 & C251)
- Identifying Connectors (C252, C254 & C256)
- Identifying Connectors (C257 & C264)
- Identifying Connectors (C270a)
- Identifying Connectors (C270b & C270c)
- Identifying Connectors (C270d, C270e & C270f)
- Identifying Connectors (C270g & C270h)
- Identifying Connectors (C270j & C270k)
- Identifying Connectors (C270l, C270m, C270 & C278)
- Identifying Connectors (C281a & C281b)
- Identifying Connectors (C282, C284, C286 & C289)
- Identifying Connectors (C290a & C290b)
- Identifying Connectors (C291, C294a & C294b)
- Identifying Connectors (C294c, C294d, C300 & C301)
- Identifying Connectors (C303, C312, C313 & C314)
- Identifying Connectors (C315, C316, C320 & C321)
- Identifying Connectors (C323, C327, C328 & C330)
- Identifying Connectors (C334, C335, C339 & C340)
- Identifying Connectors (C341a & C341b)
- Identifying Connectors (C341c & C349)
- Identifying Connectors (C350a, C350b & C357)
- Identifying Connectors (C359 & C360)
- Identifying Connectors (C364, C365, C369 & C372)
- Identifying Connectors (C373, C380, C383, C395, C396 & C402a)
- Identifying Connectors (C402b, C405, C406 & C408)
- Identifying Connectors (C410, C411, C421 & C422)
- Identifying Connectors (C423, C431, C432 & C433)
- Identifying Connectors (C438, C451, C452, C455 & C457)
- Identifying Connectors (C458, C459, C461, C465 & C474)
- Identifying Connectors (C475a, C475b, C475c, C476 & C494)
- Identifying Connectors (C495, C500, C503 & C504a)
- Identifying Connectors (C504b, C505 & C506)
- Identifying Connectors (C510, C521 & C523)
- Identifying Connectors (C524, C525, C526 & C527)
- Identifying Connectors (C601, C602, C603 & C604)
- Identifying Connectors (C605, C606, C608 & C612)
- Identifying Connectors (C701, C702, C703, C704 & C712)
- Identifying Connectors (C715, C801, C802, C803 & C804)
- Identifying Connectors (C813, C820, C904, C906 & C907)
- Identifying Connectors (C911, C913, C919 & C920)
- Identifying Connectors (C921a, C922, C925 & C926)
- Identifying Connectors (C930, C931, C932 & C934)
- Identifying Connectors (C935, C936 & C941)
- Identifying Connectors (C942, C945, C946 & C947)
- Identifying Connectors (C948 & C949)
- Identifying Connectors (C956, C970, C971, C972 & C973)
- Identifying Connectors (C974, C983, C984, C985, C986 & C987)
- Identifying Connectors (C988, C989a, C989b, C989c & C989d)
- Identifying Connectors (C990a, C990b, C990c, C990d & C991)
- Identifying Connectors (C1008, C1010 & C1021)
- Identifying Connectors (C1023, C1025, C1026, C1031 & C1032)
- Identifying Connectors (C1033, C1040, C1041, C1043 & C1045)
- Identifying Connectors (C1046, C1047 & C1062)
- Identifying Connectors (C1063, C1064, C1066, C1068, C1078 & C1080)
- Identifying Connectors (C1081, C1087, C1100A, C1100B, C1107 & C1119)
- Identifying Connectors (C1126, C1127, C1129 & C1147)
- Identifying Connectors (C1148, C1158 & C1159)
- Identifying Connectors (C1170, C1171, C1172 & C1173)
- Identifying Connectors (C1177, C1181, C1182, C1183, C1184 & C1185)
- Identifying Connectors (C1186, C1187, C1188 & C1189)
- Identifying Connectors (C1195, C1204, C1205, C1206, C1207 & C1210)
- Identifying Connectors (C1221, C1235, C1236, C1244 & C1247)
- Identifying Connectors (C1249a, C1249b, C1251a, C1251c & C1271)
- Identifying Connectors (C1273a, C1273b, C1275, C1278 & C1281)
- Identifying Connectors (C1282, C1284, C1285 & C1298)
- Identifying Connectors (C1308, C1312, C1313, C1328, C1360 & C1368)
- Identifying Connectors (C1381a)
- Identifying Connectors (C1381b)
- Identifying Connectors (C1381c)
- Identifying Connectors (C1382, C1383 & C1384)
- Identifying Connectors (C1385)
- Identifying Connectors (C1386, C1387 & C1388a)
- Identifying Connectors (C1388b)
- Identifying Connectors (C1388c)
- Identifying Connectors (C1389, C1390, C1392, C1393 & C1413)
- Identifying Connectors (C1414, C1416, C1442 & C1443)
- Identifying Connectors (C1444, C2003, C2007, C2008 & C2015)
- Identifying Connectors (C2017, C2021, C2031 & C2033)
- Identifying Connectors (C2035)
- Identifying Connectors (C2041)
- Identifying Connectors (C2047, C2075 & C2089)
- Identifying Connectors (C2093, C2099 & C2110)
- Identifying Connectors (C2113a & C2113b)
- Identifying Connectors (C2113c, C2116 & C2135)
- Identifying Connectors (C2142, C2159, C2160 & C2163)
- Identifying Connectors (C2176, C2194, C2207 & C2255)
- Identifying Connectors (C2256, C2257, C2259 & C3002)
- Identifying Connectors (C3003, C3004, C3005 & C3007)
- Identifying Connectors (C3009, C3014, C3015 & C3044)
- Identifying Connectors (C3049, C3084, C3085, C3086 & C3087)
- Identifying Connectors (C3094, C3095 & C4000)
- Identifying Connectors (C4001, C4002, C4009 & C4010)
- Identifying Connectors (C4011 & C4012)
- Identifying Connectors (C4014)
- Identifying Connectors (C4015, C4032, C4033 & C4035)
- Identifying Connectors (C4046, C4076, C4094, C4095 & C4096)
- Identifying Connectors (C4097, C4098, C4099 & C4132)
- Identifying Connectors (C9013)
- Connector Views
- OEM Connector End Views - Excursion & F250-F550 Super Duty
- Starter
- Wiring Diagrams
- OEM Connector End Views - Excursion & F250-F550 Super Duty
- Connector Views
- Identifying Connectors ((C100, C101, C102a, C102b & C102c))
- Identifying Connectors (C103, C104, C106, C107 & C109)
- Identifying Connectors (C110)
- Identifying Connectors (C111, C112, C113, C114, C115 & C116)
- Identifying Connectors (C117, C118, C122 & C124)
- Identifying Connectors (C125, C128 & C131)
- Identifying Connectors (C132, C133 & C134)
- Identifying Connectors (C135, C137 & C140)
- Identifying Connectors (C 142, C143 & C144)
- Identifying Connectors (C145 & C146)
- Identifying Connectors (C150, C152, C160, C162 & C167)
- Identifying Connectors (C168, C169, C171, C172 & C174)
- Identifying Connectors (C175)
- Identifying Connectors (C179, C180, C181, C182, C183 & C184)
- Identifying Connectors (C185, C186, C187, C188 & C189)
- Identifying Connectors (C193, C194, C196, C197a & C197b)
- Identifying Connectors (C202a & C202b)
- Identifying Connectors (C203, C205a, C205b & C210)
- Identifying Connectors (C211, C213 & C213)
- Identifying Connectors (C214, C218a & C218b)
- Identifying Connectors (C220a & C220b)
- Identifying Connectors (C220c & C228a)
- Identifying Connectors (C228b & C233)
- Identifying Connectors (C250 & C251)
- Identifying Connectors (C252, C254 & C256)
- Identifying Connectors (C257 & C264)
- Identifying Connectors (C270a)
- Identifying Connectors (C270b & C270c)
- Identifying Connectors (C270d, C270e & C270f)
- Identifying Connectors (C270g & C270h)
- Identifying Connectors (C270j & C270k)
- Identifying Connectors (C270l, C270m, C270 & C278)
- Identifying Connectors (C281a & C281b)
- Identifying Connectors (C282, C284, C286 & C289)
- Identifying Connectors (C290a & C290b)
- Identifying Connectors (C291, C294a & C294b)
- Identifying Connectors (C294c, C294d, C300 & C301)
- Identifying Connectors (C303, C312, C313 & C314)
- Identifying Connectors (C315, C316, C320 & C321)
- Identifying Connectors (C323, C327, C328 & C330)
- Identifying Connectors (C334, C335, C339 & C340)
- Identifying Connectors (C341a & C341b)
- Identifying Connectors (C341c & C349)
- Identifying Connectors (C350a, C350b & C357)
- Identifying Connectors (C359 & C360)
- Identifying Connectors (C364, C365, C369 & C372)
- Identifying Connectors (C373, C380, C383, C395, C396 & C402a)
- Identifying Connectors (C402b, C405, C406 & C408)
- Identifying Connectors (C410, C411, C421 & C422)
- Identifying Connectors (C423, C431, C432 & C433)
- Identifying Connectors (C438, C451, C452, C455 & C457)
- Identifying Connectors (C458, C459, C461, C465 & C474)
- Identifying Connectors (C475a, C475b, C475c, C476 & C494)
- Identifying Connectors (C495, C500, C503 & C504a)
- Identifying Connectors (C504b, C505 & C506)
- Identifying Connectors (C510, C521 & C523)
- Identifying Connectors (C524, C525, C526 & C527)
- Identifying Connectors (C601, C602, C603 & C604)
- Identifying Connectors (C605, C606, C608 & C612)
- Identifying Connectors (C701, C702, C703, C704 & C712)
- Identifying Connectors (C715, C801, C802, C803 & C804)
- Identifying Connectors (C813, C820, C904, C906 & C907)
- Identifying Connectors (C911, C913, C919 & C920)
- Identifying Connectors (C921a, C922, C925 & C926)
- Identifying Connectors (C930, C931, C932 & C934)
- Identifying Connectors (C935, C936 & C941)
- Identifying Connectors (C942, C945, C946 & C947)
- Identifying Connectors (C948 & C949)
- Identifying Connectors (C956, C970, C971, C972 & C973)
- Identifying Connectors (C974, C983, C984, C985, C986 & C987)
- Identifying Connectors (C988, C989a, C989b, C989c & C989d)
- Identifying Connectors (C990a, C990b, C990c, C990d & C991)
- Identifying Connectors (C1008, C1010 & C1021)
- Identifying Connectors (C1023, C1025, C1026, C1031 & C1032)
- Identifying Connectors (C1033, C1040, C1041, C1043 & C1045)
- Identifying Connectors (C1046, C1047 & C1062)
- Identifying Connectors (C1063, C1064, C1066, C1068, C1078 & C1080)
- Identifying Connectors (C1081, C1087, C1100A, C1100B, C1107 & C1119)
- Identifying Connectors (C1126, C1127, C1129 & C1147)
- Identifying Connectors (C1148, C1158 & C1159)
- Identifying Connectors (C1170, C1171, C1172 & C1173)
- Identifying Connectors (C1177, C1181, C1182, C1183, C1184 & C1185)
- Identifying Connectors (C1186, C1187, C1188 & C1189)
- Identifying Connectors (C1195, C1204, C1205, C1206, C1207 & C1210)
- Identifying Connectors (C1221, C1235, C1236, C1244 & C1247)
- Identifying Connectors (C1249a, C1249b, C1251a, C1251c & C1271)
- Identifying Connectors (C1273a, C1273b, C1275, C1278 & C1281)
- Identifying Connectors (C1282, C1284, C1285 & C1298)
- Identifying Connectors (C1308, C1312, C1313, C1328, C1360 & C1368)
- Identifying Connectors (C1381a)
- Identifying Connectors (C1381b)
- Identifying Connectors (C1381c)
- Identifying Connectors (C1382, C1383 & C1384)
- Identifying Connectors (C1385)
- Identifying Connectors (C1386, C1387 & C1388a)
- Identifying Connectors (C1388b)
- Identifying Connectors (C1388c)
- Identifying Connectors (C1389, C1390, C1392, C1393 & C1413)
- Identifying Connectors (C1414, C1416, C1442 & C1443)
- Identifying Connectors (C1444, C2003, C2007, C2008 & C2015)
- Identifying Connectors (C2017, C2021, C2031 & C2033)
- Identifying Connectors (C2035)
- Identifying Connectors (C2041)
- Identifying Connectors (C2047, C2075 & C2089)
- Identifying Connectors (C2093, C2099 & C2110)
- Identifying Connectors (C2113a & C2113b)
- Identifying Connectors (C2113c, C2116 & C2135)
- Identifying Connectors (C2142, C2159, C2160 & C2163)
- Identifying Connectors (C2176, C2194, C2207 & C2255)
- Identifying Connectors (C2256, C2257, C2259 & C3002)
- Identifying Connectors (C3003, C3004, C3005 & C3007)
- Identifying Connectors (C3009, C3014, C3015 & C3044)
- Identifying Connectors (C3049, C3084, C3085, C3086 & C3087)
- Identifying Connectors (C3094, C3095 & C4000)
- Identifying Connectors (C4001, C4002, C4009 & C4010)
- Identifying Connectors (C4011 & C4012)
- Identifying Connectors (C4014)
- Identifying Connectors (C4015, C4032, C4033 & C4035)
- Identifying Connectors (C4046, C4076, C4094, C4095 & C4096)
- Identifying Connectors (C4097, C4098, C4099 & C4132)
- Identifying Connectors (C9013)
- Connector Views
- System Wiring Diagrams
- Using lemon2025'S Wiring Diagrams
- Air Conditioning
- Anti-Lock Brakes
- Anti-Theft
- Computer Data Lines
- Cooling Fan
- Cruise Control
- Defoggers
- Engine Performance
- Exterior Lights
- Ground Distribution
- Headlights
- Horn
- Instrument Cluster
- Interior Lights
- Memory Systems
- Navigation
- Power Distribution
- Power Door Locks
- Power Mirrors
- Power Seats
- Power Windows
- Radio
- Shift Interlock
- Starting/Charging
- Supplemental Restraints
- Transmission
- Warning Systems
- Wiper/Washer
- Using lemon2025'S System Wiring Diagrams
- OEM Connector End Views - Excursion & F250-F550 Super Duty
- Body Electrical
- Engine Mechanical
- Accessory Drive Belts
- Accessory Drive System -- Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- Removal And Installation
- Front End Accessory Drive (FEAD) - Exploded View
- Accessory Drive Belt - Gasoline Engines
- Accessory Drive Belt - 6.0L Diesel
- Accessory Drive Belt Tensioner - Gasoline Engines
- Accessory Drive Belt Tensioner - 6.0L Diesel
- Accessory Drive Belt Idler Pulley - Gasoline Engines
- Accessory Drive Belt Idler Pulley - 6.0L Diesel
- Engine Cooling System Specifications & Drive Belt Routing - Excursion & F250-F550 Super Duty Pickup
- Accessory Drive System -- Excursion & F250-F550 Super Duty
- Auxiliary Emission Control Systems
- Engine Emission Control System - Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- Removal And Installation
- Exhaust Gas Recirculation (EGR) Valve - 5.4L (2V)
- Exhaust Gas Recirculation (EGR) Valve - 6.0L Diesel
- Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube - 5.4L (2V)
- Exhaust Gas Recirculation (EGR) Cooler - 6.0L Diesel
- Differential Pressure Feedback Exhaust Gas Recirculation (EGR) Sensor - 5.4L (2V)
- Exhaust Gas Recirculation (EGR) Vacuum Regulator Solenoid - 5.4L (2V)
- Evaporative Emissions System - Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- Evaporative Emissions
- Special Tool(s)
- Evaporative Emission System (Non-OBD II)
- Evaporative Emission System (OBD II)
- Principles of Operation
- Evaporative Emissions Canister Purge Valve
- Evaporative Emission Canister
- Canister Vent Solenoid (OBD II vehicles only)
- Fuel Tank Pressure (FTP) Sensor (OBD II vehicles only)
- Fuel Vapor Vent Valve (FVV) Assembly
- Fuel Filler Pipe Check Valve
- Fuel Filler Cap
- Evaporative Emissions System Monitor (OBD II vehicles only)
- EVAP Running Loss System Test
- Inspection and Verification
- PCM Diagnostics Trouble Code (DTC) Index
- Symptom Chart
- Pinpoint Tests
- Notes
- Pinpoint Test A: DTC P0442 Small Leak In EVAP System
- Pinpoint Test B: DTC P0455 Major Leak Or No Flow Detected Or DTC P1443 Very Small Or No Purge Flow Detected In System
- Pinpoint Test C: DTC P1450 Excessive Vacuum Detected In The Fuel Tank
- Pinpoint Test D: Hiss When Opening Fuel Cap
- Pinpoint Test E: Excessive Fuel Odor
- Evaporative Emissions
- General Procedures
- Removal And Installation
- Engine Emission Control System - Excursion & F250-F550 Super Duty
- Cooling Fan
- Engine Cooling System - Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- General Procedures
- Removal And Installation
- Block Heater - Gasoline Engines
- Block Heater - 6.0L Diesel
- Thermostat - 5.4L, 6.8L
- Thermostat - 6.0L Diesel
- Water Pump - Gasoline Engines
- Water Pump - 6.0L Diesel
- Radiator - 5.4L, 6.8L
- Radiator - 6.0L Diesel
- Cooling Fan - Blade, Clutch and Shroud, 5.4L, 6.8L
- Cooling Fan - 6.0L Diesel
- Degas Bottle - 5.4L, 6.8L
- Degas Bottle - 6.0L Diesel
- Cooling Fan Shroud - 6.0L Diesel
- Cooling Fan Stator - 6.0L Diesel
- Engine Cooling System - Excursion & F250-F550 Super Duty
- Cooling System (Mechanical)
- Accessory Drive System -- Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- Removal And Installation
- Front End Accessory Drive (FEAD) - Exploded View
- Accessory Drive Belt - Gasoline Engines
- Accessory Drive Belt - 6.0L Diesel
- Accessory Drive Belt Tensioner - Gasoline Engines
- Accessory Drive Belt Tensioner - 6.0L Diesel
- Accessory Drive Belt Idler Pulley - Gasoline Engines
- Accessory Drive Belt Idler Pulley - 6.0L Diesel
- Engine Cooling System - Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- General Procedures
- Removal And Installation
- Block Heater - Gasoline Engines
- Block Heater - 6.0L Diesel
- Thermostat - 5.4L, 6.8L
- Thermostat - 6.0L Diesel
- Water Pump - Gasoline Engines
- Water Pump - 6.0L Diesel
- Radiator - 5.4L, 6.8L
- Radiator - 6.0L Diesel
- Cooling Fan - Blade, Clutch and Shroud, 5.4L, 6.8L
- Cooling Fan - 6.0L Diesel
- Degas Bottle - 5.4L, 6.8L
- Degas Bottle - 6.0L Diesel
- Cooling Fan Shroud - 6.0L Diesel
- Cooling Fan Stator - 6.0L Diesel
- Engine Cooling System Specifications & Drive Belt Routing - Excursion & F250-F550 Super Duty Pickup
- Accessory Drive System -- Excursion & F250-F550 Super Duty
- Exhaust System - Excursion & F250-F550 Super Duty
- Fuel System
- Fuel System - General Information - Gasoline & Diesel - Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- General Procedures
- Fuel System & Engine Controls - 5.4L (2V) - Excursion & F250-F350 Super Duty
- Fuel Tank & Fuel Lines - Gasoline & Diesel - Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- Removal And Installation
- Disassembly And Assembly
- Fuel System - General Information - Gasoline & Diesel - Excursion & F250-F550 Super Duty
- Mechanical
- Engine - 5.4L (2V) - Excursion & F250-F350 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- In-Vehicle Repair
- Intake Manifold
- Valve Cover LH
- Valve Cover RH
- Valve Seals
- Crankshaft Pulley
- Crankshaft Front Seal
- Engine Front Cover
- Timing Drive Components
- Valve Springs
- Hydraulic Lash Adjuster
- Camshaft Roller Follower
- Camshaft
- Exhaust Manifold RH
- Exhaust Manifold LH
- Oil Cooler
- Oil Filter Adapter
- Oil Level Indicator and Tube
- Oil Pan - Automated Equipment
- Oil Pan - Manual Transmission
- Oil Pump
- Oil Pump Screen and Pickup Tube
- Flexplate - Automated Equipment
- Flywheel - Manual Transmission
- Crankshaft Rear Seal
- Crankshaft Rear Seal with Retainer Plate
- Engine Mount
- Removal
- Disassembly
- Disassembly And Assembly Of Subassemblies
- Assembly
- Installation
- Engine System - General Information - Excursion & F250-F550 Super Duty (Gasoline)
- Specifications
- Description And Operation
- Diagnosis And Testing
- Engine
- Special Tool(s)
- Material
- Inspection and Verification
- Symptom Chart
- Component Tests
- Compression Test - Compression Gauge Check
- Cylinder Leakage Detection
- Oil Consumption Test
- Intake Manifold Vacuum Test
- Excessive Engine Oil Consumption
- Valve Train Analysis - Engine Off - Valve Cover Removed
- Notes
- Valve Train Analysis - Engine Off, Camshaft Roller Followers and Hydraulic Lash Adjusters, Overhead Camshaft
- Valve Train Analysis - Engine Off, Camshaft - Engines
- Valve Train Analysis - Valve Springs
- Valve Train Analysis - Engine Off, Valve Spring Retainer and Valve Spring Retainer Keys
- Valve Train Analysis - Engine Off, Valves and Cylinder Head
- Valve Train Analysis - Engine Running
- Engine
- General Procedures
- Sprockets
- Camshaft Journal - Diameter
- Camshaft Journal - Clearance, Plastigage Method
- Camshaft End Play
- Camshaft Lobe Lift
- Camshaft Runout
- Crankshaft Main Bearing Journal - Diameter
- Crankshaft Main Bearing Journal - Taper
- Crankshaft End Play
- Crankshaft Runout
- Crankshaft - Connecting Rod Journal Taper, Out of Round
- Cylinder Bore - Taper
- Cylinder Bore - Out-of-Round
- Piston Inspection
- Piston - Pin to Bore Diameter
- Piston - Diameter
- Piston - to Cylinder Bore Clearance
- Piston - Selection
- Piston - Ring End Gap
- Piston - Ring-to-Groove Clearance
- Piston - Pin Diameter
- Connecting Rod - Cleaning
- Connecting Rod - Large End Bore
- Connecting Rod - Bushing Diameter
- Connecting Rod - Bend
- Connecting Rod - Twist
- Connecting Rod - Piston Pin Side Clearance
- Connecting Rod - Bearing Journal Clearance
- Connecting Rod - Side Clearance
- Roller Follower Inspection
- Hydraulic Lash Adjuster Inspection
- Valve - Stem Diameter
- Valve Stem to Valve Guide Clearance
- Valve - Inspection
- Valve - Guide Inner Diameter
- Valve - Guide Reaming
- Valve - Spring Installed Length
- Valve - Spring Free Length
- Valve - Spring Squareness
- Valve Spring Strength
- Valve - Seat Inspection
- Valve - Seat Width
- Valve - Seat Runout
- Cylinder Head Distortion
- Cylinder Bore - Cleaning
- Cylinder Block Core Plug Replacement
- Spark Plug - Inspection
- Exhaust Manifold - Inspection
- Bearing - Inspection
- Crankshaft Main Bearing Journal - Clearance
- Engine - 5.4L (2V) - Excursion & F250-F350 Super Duty
- Starter
- Accessory Drive Belts
- Engine Performance
- Emissions
- EGR Function Testing - Ford - Trucks
- Emission Applications - Except Diesel
- Emission Control Abbreviations
- State Emission Standards - Diesel
- State Emission Standards - Gas
- ALASKA
- ARIZONA
- CALIFORNIA
- Colorado
- CONNECTICUT
- DELAWARE
- District Of COLUMBIA
- GEORGIA
- IDAHO
- ILLINOIS
- INDIANA
- KENTUCKY
- MARYLAND
- MASSACHUSETTS
- MISSOURI
- NEVADA
- New Jersey
- New MEXICO
- New YORK
- North CAROLINA
- OHIO
- OREGON
- PENNSYLVANIA
- RHODE Island
- TENNESSEE
- TEXAS
- UTAH
- VIRGINIA
- WASHINGTON
- WISCONSIN
- U. S. EPA ASM2525 & ASM5015 Start-Up Emission Standards
- U. S. EPA Revised Final ASM Emission Standards (ASM5015 & ASM2525)
- U.S. EPA Im240 Emission Standards
- Engine Control Systems
- Acceleration Control System - Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- Removal And Installation
- Acceleration Control System - Excursion & F250-F550 Super Duty
- Fuel Delivery
- Fuel System - General Information - Gasoline & Diesel - Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- General Procedures
- Fuel System & Engine Controls - 5.4L (2V) - Excursion & F250-F350 Super Duty
- Fuel Tank & Fuel Lines - Gasoline & Diesel - Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- Removal And Installation
- Disassembly And Assembly
- Fuel System - General Information - Gasoline & Diesel - Excursion & F250-F550 Super Duty
- Ignition System
- Mode 6 - 2004 Ford - Except Diesel
- Pin Voltage Charts
- Engine Controls - Reference Values - Aviator Through F-Series Heritage - CNG, Flex-Fuel & Gasoline
- Aviator 4.6L
- Crown Victoria 4.6L CNG
- Crown Victoria/Grand Marquis 4.6L
- E-Series 5.4L (4R100)
- E-Series 5.4L (4R75W)
- E/F-Series 6.8L (A/T)
- F-Series 6.8L (M/T)
- E/F-Series Heritage 4.6L (A/T)
- F-Series Heritage 4.2L (A/T)
- F-Series Heritage 4.2L (M/T)
- F-Series Heritage 4.6L (M/T)
- F-Series Heritage 5.4L (4R100)
- F-Series Heritage 5.4L SVT Supercharged
- F-Series Heritage 5.4L CNG (A/T)
- Engine Controls - Reference Values - ECONOLINE Through Explorer/Mountaineer - CNG, Flex-Fuel & Gasoline
- Engine Controls - Reference Values - F-150 Through Focus - CNG, Flex-Fuel & Gasoline
- Engine Controls - Reference Values - FREESTAR Through Mustang Cobra - CNG, Flex-Fuel & Gasoline
- Engine Controls - Reference Values - Introduction - CNG, Flex-Fuel & Gasoline
- Engine Controls - Reference Values - Navigator Through Town Car - CNG, Flex-Fuel & Gasoline
- Engine Controls - Reference Values - Aviator Through F-Series Heritage - CNG, Flex-Fuel & Gasoline
- Remove, Overhaul & Install
- Acceleration Control System - Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- Removal And Installation
- Electronic Engine Controls - Gasoline Engine -- Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- Removal And Installation
- Notes
- Camshaft Position (CMP) Sensor
- Crankshaft Position (CKP) Sensor
- Powertrain Control Module (PCM)
- Throttle Position (TP) Sensor
- Idle Air Control (IAC) Valve - 5.4L, 6.8L
- Mass Air Flow (MAF) Sensor
- Heated Oxygen Sensor (HO2S)
- Knock Sensor (KS) - 5.4L, 6.8L
- Cylinder Head Temperature (CHT) Sensor
- Clutch Pedal Position (CPP) Switch
- Intake Air Distribution System & Filtering System
- Specifications
- Description And Operation
- Diagnosis And Testing
- General Procedures
- Charge Air Cooler Repairs
- Notes
- Crimp Joint Service/Repair
- Leak Repairs - Tank-to-Header
- Broken Tabs Causing Leak - Tank-to-Header
- Welding Repairs - Sidemembers
- Welding Repairs - Mounting Brackets
- Welding Repairs - Tubes or Tube Header Joints
- Epoxy Repairs - Tubes or Headers
- Cleaning After Weld or Epoxy Repairs - Power Flushing
- Cleaning After Weld or Epoxy Repairs - Alternate Method
- Leak Test - Charge Air Cooler
- Charge Air Cooler Repairs
- Removal And Installation
- Acceleration Control System - Excursion & F250-F550 Super Duty
- Specifications
- System
- Engine Controls - Diagnostic Methods - CNG, Flex-Fuel & Gasoline
- Diagnostic Methods
- Diagnostic Tools
- Scan Tool Set-up and Functionality
- Vehicle Check/Preparation
- Quick Test
- Parameter Identification (PID)
- On-Board System Readiness
- Freeze Frame Data
- Output Test Mode
- Clear The Continuous Diagnostic Trouble Codes (DTCs) And Reset The Emission Monitors Information in The Powertrain Control Module (PCM)
- Resetting The Keep Alive Memory (KAM)
- Flash Electrically Erasable Programmable Read Only Memory - Flash EEPROM
- Diagnostic Monitoring Test Results
- Drive Cycles
- Intermittent Diagnostic Techniques
- Adaptive Fuel DTCs Diagnostic Techniques
- Basic Circuit Checks
- Engine Controls - Introduction - CNG, Flex-Fuel & Gasoline
- Engine Controls - Pinpoint Test A: No Start Through Pinpoint Test DJ: Air Conditioner Evaporator Temperature (ACET) Sensor - CNG, Flex-Fuel & Gasoline
- Pinpoint Test A: No Start
- Pinpoint Test B: Powertrain control module (PCM) Power Relay
- Pinpoint Test C: Reference Voltage
- Pinpoint Test DA: Intake Air Temperature (IAT) Sensor
- Pinpoint Test DC: Mass Air Flow Sensor
- Pinpoint Test DD: Fuel Rail Pressure (FRP), Fuel Rail Temperature (FRT) and Fuel Rail Pressure Temperature (FRPT) Sensors
- Pinpoint Test DF: Vehicle Speed Circuit Check
- Pinpoint Test DG: Knock sensor
- Pinpoint Test DH: Throttle Position (TP) Sensor
- Pinpoint Test DJ: Air Conditioner Evaporator Temperature (ACET) Sensor
- Engine Controls - Pinpoint Test DK: Accelerator Pedal Position Sensor Through Pinpoint Test DV: Throttle Body Assembly Etc - CNG, Flex-Fuel & Gasoline
- Pinpoint Test DK: Accelerator Pedal Position Sensor
- Pinpoint Test DL: Cylinder Head Temperature (CHT) Sensor
- Pinpoint test DM: Manifold Absolute Pressure (MAP) and Thermal Manifold Absolute Pressure (TMAP) Sensor
- Pinpoint Test DP: Vehicle Speed Sensor (VSS)/Transfer Case Speed Sensor (TCSS)
- Pinpoint Test DQ: Barometric Pressure (BARO) Sensor
- Pinpoint Test DR: Camshaft Position (CMP) Sensor
- Pinpoint Test DS: Air Conditioning Pressure (ACP) Sensor
- Pinpoint Test DT: Power Steering Pressure Sensor
- Pinpoint Test DU: Intake Air Temperature 2 Sensor
- Pinpoint Test DV: Throttle Body Assembly ETC
- Engine Controls - Pinpoint Test DX: Engine Coolant Temperature (ECT) Sensor Through Pinpoint Test HC: Fuel Delivery System - CNG, Flex-Fuel & Gasoline
- Pinpoint Test DX: Engine Coolant Temperature (ECT) Sensor
- Pinpoint Test DY: Engine Oil Temperature (EOT) Sensor
- Pinpoint Test EM: Emission Compliance
- Pinpoint Test FB: Power Take Off
- Pinpoint Test FD: Brake Pedal Inputs
- Pinpoint Test FF: Power steering pressure switch
- Pinpoint Test H: Fuel Control
- Pinpoint Test HA: Natural Gas Fuel Control
- Pinpoint Test HB: Natural Gas Fuel Delivery System
- Pinpoint Test HC: Fuel Delivery System
- Engine Controls - Pinpoint Test Hd: Misfire Detection Monitor Through Pinpoint Test HY: Generator/Regulator System - CNG, Flex-Fuel & Gasoline
- Pinpoint Test HD: Misfire Detection Monitor
- Pinpoint Test HE: Exhaust Gas Recirculation (EGR) Systems
- Pinpoint Test HF: Catalyst Efficiency Monitor and Exhaust Systems
- Pinpoint Test HG: Positive Crankcase Ventilation (PCV) System
- Pinpoint Test HH: Exhaust Gas Recirculation System Module (ESM)
- Pinpoint Test HK: Variable Cam Timing (VCT)
- Pinpoint Test HM: Secondary Air Injection (AIR) System
- Pinpoint Test HU: Intake Air Systems
- Pinpoint Test HX: Evaporative Emission (EVAP) Monitor and System
- Pinpoint Test HY: Generator/Regulator System
- Engine Controls - Pinpoint Test Index - CNG, Flex-Fuel & Gasoline
- Engine Controls - Pinpoint Test JB: Secondary Ignition (Cop) Through Pinpoint Test KD: Electric Exhaust Gas RECIRCULATION (EEGR) System - CNG, Flex-Fuel & Gasoline
- Pinpoint Test JB: Secondary Ignition (COP)
- Pinpoint Test JC: Secondary Ignition (Coil Pack)
- Pinpoint Test JD: Crankshaft Position (CKP) Sensor
- Pinpoint Test JE: Integrated Ignition Coil Pack A, B or C Failure
- Pinpoint Test JF: Integrated Ignition Coil On Plug Coil A Through J Failure
- Pinpoint Test JH: Tachometer Signal Output CTO
- Pinpoint Test KA: Fuel Pump Relay
- Pinpoint Test KB: Fuel Pump Driver Module
- Pinpoint Test KC: Fuel Shutoff Valve Relay
- Pinpoint Test KD: Electric Exhaust Gas Recirculation (EEGR) System
- Engine Controls - Pinpoint Test KE: Idle Air Control (IAC) Valve Through Pinpoint Test QA: Unable To Activate Self-Test/Network Communication Error/DTC P1001 - CNG, Flex-Fuel & Gasoline
- Pinpoint Test KE: Idle Air Control (IAC) Valve
- Pinpoint Test KF: Fan Control relays
- Pinpoint Test KJ: Supercharger Bypass Control
- Pinpoint Test KM: Air conditioning clutch relay circuit
- Pinpoint Test KN: Variable Speed Electric Cooling Fan
- Pinpoint Test KP: Charge air cooler (CAC) pump
- Pinpoint Test NB: Malfunction Indicator Lamp
- Pinpoint Test NC: Ignition Engine Speed Input Circuit
- Pinpoint Test ND: Engine RPM\Vehicle Speed Limiter Reached
- Pinpoint Test QA: Unable to Activate Self-Test/Network Communication Error/DTC P1001
- Engine Controls - Pinpoint Test QB: DTCS P0603 Or P1633: Keep Alive Power Through Pinpoint Test Z: Intermittent - CNG, Flex-Fuel & Gasoline
- Pinpoint Test QB: DTCs P0603 or P1633: Keep Alive Power
- Pinpoint Test QC: DTC P1000: On Board Diagnostic (OBD) Systems Readiness Test Not Complete
- Pinpoint Test QD: DTC P1260: Passive Anti Theft System
- Pinpoint Test QE: Electronic Throttle Control (ETC) System
- Pinpoint Test TA: Clutch Pedal Position CPP2 Switch
- Pinpoint Test TB: Transmission Control Switch TCS/Transmission Control Indicator Lamp TCIL
- Pinpoint Test TG: 4x4 Low Switch (4X4LSW) And Four Wheel Drive (4WD) Switch
- Pinpoint Test TJ: Output Shaft Speed (OSS) Sensor Introduction
- Pinpoint Test X: Constant Control Relay Module (CCRM)
- Pinpoint Test Z: Intermittent
- Engine Controls - Powertrain DTC Charts & Descriptions - CNG, Flex-Fuel & Gasoline
- Diagnostic Trouble Code (DTC) Charts
- Notes
- P0010: Intake Camshaft Position Actuator Circuit Open (Bank 1)
- P0011: Intake Camshaft Position Timing - Over- Advanced (Bank 1)
- P0012: Variable Camshaft Timing Over-Retarded (Bank 1)
- P0013: Exhaust Camshaft Position Actuator Circuit / Open (Bank 1)
- P0020: Intake Camshaft Position Actuator Circuit Open (Bank 2)
- P0021: Intake Camshaft Position Timing - Over- Advanced (Bank 2)
- P0022: Intake Camshaft Position Timing - Over- Retarded (Bank 2)
- P0040: Upstream Oxygen Sensors Swapped From Bank To Bank (Ho2S-11-21)
- P0041: Downstream Oxygen Sensors Swapped From Bank To Bank (Ho2S-12-22)
- P0053: Ho2S Heater Resistance (Bank 1, Sensor 1)
- P0054: Ho2S Heater Resistance (Bank 1, Sensor 2)
- P0055: Ho2S Heater Resistance (Bank 1, Sensor 3)
- P0059: Ho2S Heater Resistance (Bank 2, Sensor 1)
- P0060: Ho2S Heater Resistance (Bank 2, Sensor 2)
- P0061: Ho2S Heater Resistance (Bank 2, Sensor 3)
- P0068: Throttle Position (TP) Sensor Inconsistent With The MAF Sensor
- P0102: Mass Air Flow (MAF) Circuit Low Input
- P0103: Mass Air Flow (MAF) Circuit High Input
- P0104: Mass Or Volume Air Flow A Circuit Intermittent/Erratic
- P0106: Barometric (BARO) Pressure Sensor Circuit Performance
- P0107: BARO/Map Sensor Low Voltage Detected
- P0108: BARO/Map Sensor High Voltage Detected
- P0109: BARO Sensor Circuit Intermittent
- P0112: Intake Air Temperature (IAT) Sensor 1 Circuit Low Input
- P0113: Intake Air Temperature (IAT) Sensor 1 Circuit High Input
- P0114: Intake Air Temperature (IAT) Sensor 1 Intermittent/Erratic
- P0116: Engine Coolant Temperature Sensor 1 Circuit Range/Performance Failure
- P0117: Engine Coolant Temperature (ECT) Sensor 1 Circuit Low Input
- P0118: Engine Coolant Temperature (ECT) Sensor 1 Circuit High Input
- P0119: Engine Coolant Temperature (ECT) Sensor 1 Circuit Intermittent/Erratic
- P0121: Etc Throttle Position (TP1) Sensor Circuit Range/Performance (Vehicles With Electronic Throttle Control (Etc))
- P0121: Throttle Position (TP) Circuit Performance Problem (All Others)
- P0122: Etc Throttle Position (TP1) Sensor Circuit Low Input (Vehicles With Electronic Throttle Control (Etc))
- P0122: Throttle Position (TP) Sensor Circuit Low Input (All Others)
- P0123: Etc Throttle Position (TP1) Sensor Circuit High Input (Vehicles With Electronic Throttle Control (Etc))
- P0123: Throttle Position (TP) Circuit High Input (All Others)
- P0125: Insufficient Coolant Temperature For Closed Loop Fuel Control
- P0127: Intake Air Temperature Too High
- P0128: Coolant Thermostat (Coolant Temperature Below Thermostat Regulating Temperature)
- P0131: Ho2S Sensor Circuit Out Of Range Low Voltage (Ho2S-11)
- P0132: Ho2S Sensor Circuit High Voltage (Ho2S-11)
- P0133: Ho2S Sensor Circuit Slow Response (Ho2S-11)
- P0135: Ho2S Sensor Circuit Malfunction (Ho2S-11)
- P0136: Ho2S Sensor Circuit Malfunction (Ho2S-12)
- P0138: Ho2S Sensor Circuit High Voltage (Ho2S-12)
- P0141: Ho2S Sensor Circuit Malfunction (Ho2S-12)
- P0144: Ho2S Sensor Circuit High Voltage (Ho2S-13)
- P0147: Ho2S Sensor Circuit Malfunction (Ho2S-13)
- P0148: Fuel Delivery Error
- P0151: Ho2S Sensor Circuit Out Of Range Low Voltage (Ho2S-21)
- P0152: Ho2S Sensor Circuit High Voltage (Ho2S-21)
- P0153: Ho2S Sensor Circuit Slow Response (Ho2S-21)
- P0155: Ho2S Sensor Circuit Malfunction (Ho2S-21)
- P0156: Ho2S Sensor Circuit High Voltage (Ho2S-22)
- P0158: Ho2S Sensor Circuit High Voltage (Ho2S-22)
- P0161: Ho2S Sensor Circuit Malfunction (Ho2S-22)
- P0167: Ho2S Sensor Circuit Malfunction (Ho2S-23)
- P0171: System Too Lean (Bank 1)
- P0172: System Too Rich (Bank 1)
- P0174: System Too Lean (Bank 2)
- P0175: System Too Rich (Bank 2)
- P0180: Engine Fuel Temperature Sensor A Circuit Low Input (Eft)
- P0181: Engine Fuel Temperature Sensor A Circuit Range/Performance (Eft)
- P0182: Engine Fuel Temperature Sensor A Circuit Low Input (Eft)
- P0183: Engine Fuel Temperature Sensor A Circuit High Input (Eft)
- P0186: Engine Fuel Temperature Sensor B Circuit Range/Performance (Eft)
- P0187: Engine Fuel Temperature Sensor B Circuit Low Input (Eft)
- P0188: Engine Fuel Temperature Sensor B Circuit High Input (Eft)
- P0190: Fuel Rail Pressure (FRP) Sensor Circuit Malfunction
- P0191: Fuel Rail Pressure (FRP) Sensor Circuit Performance
- P0192: Fuel Rail Pressure (FRP) Sensor Circuit Low Input
- P0193: Fuel Rail Pressure (FRP) Sensor Circuit High Input
- P0196: Engine Oil Temperature (EOT) Sensor Circuit Range/Performance
- P0197: Engine Oil Temperature (EOT) Sensor Circuit Low Input
- P0198: Engine Oil Temperature (EOT) Sensor Circuit High Input
- P0201: Cylinder No. 1 Injector Circuits
- P0202: Cylinder No. 2 Injector Circuits
- P0203: Cylinder No. 3 Injector Circuits
- P0204: Cylinder No. 4 Injector Circuits
- P0205: Cylinder No. 5 Injector Circuits
- P0206: Cylinder No. 6 Injector Circuits
- P0207: Cylinder No. 7 Injector Circuits
- P0208: Cylinder No. 8 Injector Circuits
- P0209: Cylinder No. 9 Injector Circuits
- P0210: Cylinder No. 10 Injector Circuits
- P0211: Cylinder No. 11 Injector Circuits
- P0212: Cylinder No. 12 Injector Circuits
- P0217: Engine Coolant Over- Temperature Condition
- P0218: Transmission Fluid TFT Over- Temperature Condition
- P0219: Engine Over Speed Condition
- P0221: Throttle Position (TP2) Sensor Circuit Range/Performance
- P0222: Throttle Position (TP2) Sensor Circuit Low Input
- P0223: Throttle Position (TP2) Sensor Circuit High Input
- P0230: Fuel Pump Primary Circuit Malfunction
- P0231: Fuel Pump Secondary Circuit Low
- P0232: Fuel Pump Secondary Circuit High
- P0234: Supercharger OVERBOOST Condition
- P0243: Supercharger (Boost) Bypass Solenoid Circuit Malfunction
- P0297: Vehicle Over Speed Condition
- P0298: Engine Oil Over Temperature Condition
- P0300: Random Misfire
- P0301 - P0309: Misfire Detection Monitor
- P0310: Misfire Detection Monitor
- P0315: The Pcm Is Unable To Learn Crankshaft Pulse Wheel Tooth Spacing (Exceeded The Allowable Correction Tolerances)
- P0316: Misfire Occurred In The First 1,000 Engine Revolutions
- P0320: Ignition Engine Speed Input Circuit Malfunction
- P0325: Knock Sensor 1 Circuit Malfunction (Bank 1)
- P0326: Knock Sensor 1 Circuit Range/Performance (Bank 1)
- P0330: Knock Sensor 2 Circuit Malfunction (Bank 2)
- P0331: Knock Sensor 2 Circuit Range/Performance (Bank 2)
- P0340: Camshaft Position (CMP) Sensor Circuit Malfunction (Bank 1)
- P0344 - Camshaft Position Sensor A Circuit Intermittent (Bank 1 Or Single Sensor)
- P0345: Camshaft Position (CMP) Sensor Circuit Malfunction (Bank 2)
- P0349 - Camshaft Position Sensor A Circuit Intermittent (Bank 2)
- P0350: Ignition Coil (Undetermined) Primary/Secondary Circuit Malfunction
- P0351: Ignition Coil A Primary/Secondary Circuit Malfunction
- P0352: Ignition Coil B Primary/Secondary Circuit Malfunction
- P0353: Ignition Coil C Primary/Secondary Circuit Malfunction
- P0354: Ignition Coil D Primary/Secondary Circuit Malfunction
- P0355: Ignition Coil E Primary/Secondary Circuit Malfunction
- P0356: Ignition Coil F Primary/Secondary Circuit Malfunction
- P0357: Ignition Coil G Primary/Secondary Circuit Malfunction
- P0358: Ignition Coil H Primary/Secondary Circuit Malfunction
- P0359: Ignition Coil I Primary/Secondary Circuit Malfunction
- P0360: Ignition Coil J Primary/Secondary Circuit Malfunction
- P0400: EGR Flow Failure (Outside The Minimum Or Maximum Limits)
- P0401: EGR Flow Insufficient Detected
- P0402: EGR Flow Excessive Detected
- P0403: EGR Vacuum Regulator Solenoid Circuit Malfunction (Vehicles With Out Electric EGR)
- P0405: DPF EGR Sensor Circuit Low Voltage Detected
- P0406: DPF EGR Sensor Circuit High Voltage Detected
- P0411: Secondary Air Injection (Air) System Upstream Flow
- P0412: Secondary Air Injection (Air) System Circuit Malfunction
- P0420: Catalyst System Efficiency Below Threshold (Bank 1)
- P0430: Catalyst System Efficiency Below Threshold (Bank 2)
- P0442: EVAP Control System Leak Detected (Small Leak)
- P0443: EVAP Control System Canister Purge Valve Circuit Malfunction
- P0446: EVAP Control System Canister Vent Solenoid Circuit Malfunction
- P0451: EVAP System Ftp Sensor Range/Performance/Intermittent
- P0452: Ftp Sensor Circuit Low Voltage Detected
- P0453: Ftp Sensor Circuit High Voltage Detected
- P0454: Ftp Sensor Circuit Noisy
- P0455: EVAP Control System Leak Detected (No Purge Flow Or Large Leak)
- P0456: EVAP Control System Leak Detected (Very Small Leak)
- P0457: EVAP Control System Leak Detected (Fuel Filler Cap Loose/Off)
- P0460: Fuel Level Sensor Circuit Malfunction
- P0461: Fuel Level Sensor Circuit Range/Performance
- P0462: Fuel Level Sensor Circuit Low Input
- P0463: Fuel Level Sensor Circuit High Input
- P0480: Low Fan Control (LFC)/Fan Control 1 (FC1) Primary Circuit Malfunction (Relay Controlled Electric Cooling Fan)
- P0481: High Fan Control (HFC)/Fan Control 3 (FC3) Primary Circuit Malfunction
- P0482: Medium Fan Control (MFC) Primary Circuit Failure
- P0500: Vehicle Speed Sensor (VSS) Malfunction
- P0501 - Vehicle Speed Sensor (VSS) Range/Performance
- P0503: Vehicle Speed Sensor (VSS) Intermittent
- P0505: Idle Air Control (IAC) System Malfunction (Vehicles With Electronic Throttle Control (Etc))
- P0505: Idle Air Control System Malfunction (All Others)
- P0506: Idle Air Control (IAC) System Rpm Lower Than Expected (Vehicles With Electronic Throttle Control (Etc))
- P0506: Idle Air Control System Rpm Lower Than Expected (All Others)
- P0507: Idle Air Control (IAC) System Rpm Higher Than Expected (Vehicles With Electronic Throttle Control (Etc))
- P0507: Idle Air Control System Rpm Higher Than Expected (All Others)
- P0511 - Idle Air Control Circuit Malfunction
- P0532 - Air Conditioning Pressure Sensor (ACP) Sensor High Voltage Detected
- P0533 - Air Conditioning Pressure Sensor (ACP) Sensor Low Voltage Detected
- P0534 - Low A/C Cycling Period
- P0537 - A/C Evaporator Temperature (ACET) Circuit Low Input
- P0538 - A/C Evaporator Temperature (ACET) Circuit High Input
- P0552 - Power Steering Pressure (PSP) Sensor Circuit Low Input
- P0553 - Power Steering Pressure (PSP) Sensor Circuit High Input
- P0602 - Control Module Programming Error
- P0603 - Powertrain Control Module Keep Alive Memory (KAM) Error
- P0605 - Pcm Read Only Memory (ROM) Error
- P0606 - Powertrain Control Module Internal Communication Error
- P0620 - Generator Control Circuit Failure
- P0622 - Generator Field Terminal Circuit Failure
- P0645
- P0657 - Actuator Supply Voltage A Circuit/Open
- P0660 - Intake Manifold Tuning Valve (IMTV) Control Circuit Open - Bank 1
- P0663 - Intake Manifold Tuning Valve (IMTV) Control Circuit Open - Bank 2
- P0703 - Brake Switch Circuit Input Malfunction
- P0704 - Clutch Pedal Position Switch Malfunction
- P0720 - Insufficient Input From The Output Shaft Speed Sensor
- P0721 - Noise Interference On The Output Shaft Speed Sensor Signal
- P0722 - No Signal From The Output Shaft Speed Sensor
- P0723 - Output Shaft Speed Sensor Circuit Intermittent Failure
- P1000 - On Board Diagnostic (OBD) System Readiness Test Not Complete
- P1001 - KOER Not Able To Complete, KOER Aborted
- P1100 - Mass Air Flow (MAF) Sensor Intermittent
- P1101 - Mass Air Flow (MAF) Sensor Out Of Self-Test Range
- P1112 - Intake Air Temperature Circuit Intermittent
- P1114 - Intake Air Temperature 2 (IAT2) Circuit Low Input
- P1115 - Intake Air Temperature 2 (IAT2) Circuit High Input
- P1116 - Engine Coolant Temperature (ECT) Sensor Out Of Self- Test Range
- P1117 - Engine Coolant Temperature (ECT) Sensor Intermittent
- P1120 - Throttle Position (TP) Sensor Out Of Range Low (RATCH Too Low)
- P1121 - Throttle Position (TP) Sensor Inconsistent With The MAF Sensor
- P1124 - Throttle Position (TP) Sensor Out Of Self-Test Range
- P1125 - Throttle Position (TP) Sensor Intermittent
- P1127 - Exhaust Not Warm Enough, Downstream Sensor Not Tested
- P1128 - Upstream Oxygen Sensors Swapped From Bank To Bank (Ho2S-11-21)
- P1129 - Downstream Oxygen Sensors Swapped From Bank To Bank (Ho2S-12-22)
- P1130 - Lack Of Ho2S-11 Switch, Fuel Trim At Limit
- P1131 - Lack Of Ho2S-11 Switch, Sensor Indicates Lean
- P1132 - Lack Of Ho2S-11 Switch, Sensor Indicates Rich
- P1137 - Lack Of Ho2S-12 Switch, Sensor Indicates Lean
- P1138 - Lack Of Ho2S-12 Switch, Sensor Indicates Rich
- P1150 - Lack Of Ho2S-21 Switch, Fuel Trim At Limit
- P1151 - Lack Of Ho2S-21 Switch, Sensor Indicates Lean
- P1152 - Lack Of Ho2S-21 Switch, Sensor Indicates Rich
- P1157 - Lack Of Ho2S-22 Switch, Sensor Indicates Lean
- P1158 - Lack Of Ho2S-22 Switch, Sensor Indicates Rich
- P1168 - Fuel Rail Pressure Sensor In Range But Low
- P1169 - Fuel Rail Pressure (FRP) Sensor In Range But High
- P1180 - Fuel Delivery System - Low
- P1181 - Fuel Delivery System - High
- P1184 - Engine Oil Temperature (EOT) Sensor Out Of Self-Test Range
- P1229 - Supercharger INTERCOOLER Pump (ICP) Not Operating
- P1232 - Low Speed Fuel Pump Primary Circuit Malfunction
- P1233 - Fuel System Disabled Or Offline
- P1235 - Fuel Pump Control Out Of Range
- P1237 - Fuel Pump Secondary Circuit Malfunction
- P1244 - Generator Load Input High
- P1245 - Generator Load Input Low
- P1246 - Generator Load Input Failed
- P1260 - Theft Detected - Vehicle Immobilized
- P1261 - Cylinder 1 High To Low Side Short
- P1262 - Cylinder 2 High To Low Side Short
- P1263 - Cylinder 3 High To Low Side Short
- P1264 - Cylinder 4 High To Low Side Short
- P1265 - Cylinder 5 High To Low Side Short
- P1266 - Cylinder 6 High To Low Side Short
- P1267 - Cylinder 7 High To Low Side Short
- P1268 - Cylinder 8 High To Low Side Short
- P1270 - Engine Rpm/Vehicle Speed Limiter
- P1271 - Cylinder 1 High To Low Side Open
- P1272 - Cylinder 2 High To Low Side Open
- P1273 - Cylinder 3 High To Low Side Open
- P1274 - Cylinder 4 High To Low Side Open
- P1275 - Cylinder 5 High To Low Side Open
- P1276 - Cylinder 6 High To Low Side Open
- P1277 - Cylinder 7 High To Low Side Open
- P1278 - Cylinder 8 High To Low Side Open
- P1285 - Cylinder Head Over Temperature
- P1288 - Cylinder Head Temperature (CHT) Sensor Circuit Out Of Self-Test Range
- P1289 - Cylinder Head Temperature (CHT) Sensor Circuit High Input
- P1290 - Cylinder Head Temperature (CHT) Sensor Circuit Low Input
- P1299 - Cylinder Head Over Temperature Protection Active
- P1309 - Misfire Monitor Disabled
- P1336 - CKP And/Or CMP Input Signal To The Pcm Concerns
- P1380 - Variable Camshaft Timing Solenoid A Circuit Malfunction (Bank 1)
- P1381 - Variable Camshaft Timing Over-Advanced (Bank 1)
- P1383 - Variable Camshaft Timing Over-Retarded (Bank 1)
- P1385 - Variable Camshaft Timing Solenoid A Circuit Malfunction (Bank 2)
- P1386 - Variable Camshaft Timing Over-Advanced (Bank 2)
- P1388 - Variable Camshaft Timing Over-Retarded (Bank 2)
- P1397 - System Voltage Out Of Self - Test Range
- P1400 - DPF EGR Sensor Circuit Low Voltage Detected
- P1401 - DPF EGR Sensor Circuit High Voltage Detected
- P1405 - DPF EGR Sensor Upstream Hose Off Or Plugged
- P1406 - DPF EGR Sensor Downstream Hose Off Or Plugged
- P1408 - EGR Flow Out Of Self-Test Range (Non-Mil)
- P1409 - EGR Vacuum Regulator Solenoid Circuit Malfunction
- P1436 - A/C Evaporator Temperature (ACET) Circuit Low Input
- P1437 - A/C Evaporator Temperature (ACET) Circuit High Input
- P1443 - Very Small Or No Purge Flow Condition
- P1450 - Unable To Bleed Up Fuel Tank Vacuum
- P1451 - EVAP Control System Canister Vent Solenoid Circuit Malfunction
- P1460 - A/C Clutch Relay (A/CCR) Primary Circuit Malfunction (Also Referred To As WAC Circuit)
- P1461 - Air Conditioning Pressure Sensor (ACP) Sensor High Voltage Detected
- P1462 - Air Conditioning Pressure Sensor (ACP) Sensor Low Voltage Detected
- P1463 - Air Conditioning Pressure Sensor (ACP) Insufficient Pressure Change
- P1464 - A/C Demand Out Of Self-Test Range
- P1469 - Low A/C Cycling Period
- P1474 - Cooling Fan Electrical Malfunction (LS, THUNDERBIRD, Crown Victoria, Grand Marquis, Town Car)
- P1477 - Medium Fan Control (MFC) Primary Circuit Failure
- P1479 - High Fan Control (HFC)/Fan Control 3 (FC3) Primary Circuit Malfunction
- P1489 - PCV Heater Control Circuit
- P1500 - Vehicle Speed Sensor (VSS) Intermittent
- P1501 - Vehicle Speed Sensor (VSS) Out Of Self-Test Range
- P1502 - Vehicle Speed Sensor (VSS) Intermittent
- P1504 - Idle Air Control (IAC) Circuit Malfunction
- P1506 - Idle Air Control (IAC) OVERSPEED Error
- P1507 - Idle Air Control (IAC) UNDERSPEED Error
- P1512 - Intake Manifold Runner Control (IMRC) Stuck Closed (Bank 1)
- P1513 - Intake Manifold Runner Control (IMRC) Stuck Closed (Bank 2)
- P1516 - Intake Manifold Runner Control (IMRC) Input Error (Bank 1)
- P1517 - Intake Manifold Runner Control (IMRC) Input Error (Bank 2)
- P1518 - Intake Manifold Runner Control (IMRC) Malfunction (Stuck Open)
- P1519 - Inlet Manifold Runner Control (IMRC) Malfunction (Stuck Closed)
- P1520 - Intake Manifold Runner Control (IMRC) Circuit
- P1537 - Intake Manifold Runner Control (IMRC) Stuck Open (Bank 1)
- P1538 - Intake Manifold Runner Control (IMRC) Stuck Open (Bank 2)
- P1549 - Intake Manifold Communication Control Circuit Malfunction
- P1550 - Power Steering Pressure (PSP) Sensor Malfunction
- P1572 - Brake Pedal Switch Circuit
- P1582 - Electronic Throttle Monitor Data Available
- P1633 - Keep Alive Power Voltage Too Low
- P1635 - Tire/Axle Ratio Out Of Acceptable Range
- P1636 - Inductive Signature Chip Communication Error
- P1639 - Vehicle Id Block Not Programmed Or Is Corrupt
- P1640 - Powertrain DTCS Available In Another Module
- P1641 - Fuel Pump Primary Circuit Malfunction
- P1650 - Power Steering Pressure (PSP) Switch Malfunction
- P1651 - Power Steering Pressure (PSP) Switch Signal Malfunction
- P1703 - Brake Switch Out Of Self-Test Range
- P1705 - Transmission Range Sensor Out Of Self-Test Range
- P1709 - Park/Neutral Position Switch Out Of Self-Test Range
- P1729 - 4X4L Switch Circuit Malfunction
- P1780 - Transmission Control Switch Out Of Self-Test Range
- P1781 - 4X4L Switch Out Of Self-Test Range
- P1900 - Output Shaft Speed Sensor Circuit Intermittent Failure
- P1901 - Turbine Shaft Speed Sensor Circuit Intermittent
- P2004 - Intake Manifold Runner Control (IMRC) Stuck Open (Bank 1)
- P2005 - Intake Manifold Runner Control (IMRC) Stuck Open (Bank 2)
- P2006 - Intake Manifold Runner Control (IMRC) Stuck Closed (Bank 1)
- P2007 - Intake Manifold Runner Control (IMRC) Stuck Closed (Bank 2)
- P2008 - Intake Manifold Runner Control (IMRC) Circuit Open (Bank 1)
- P2014 - Intake Manifold Runner Position Sensor/Switch Circuit (Bank 1)
- P2019 - Intake Manifold Runner Position Sensor/Switch Circuit (Bank 2)
- P2065 - Fuel Level Sensor B Circuit Concern
- P2066 - Fuel Level Sensor B Circuit Concern
- P2067 - Fuel Level Sensor B Circuit Concern
- P2068 - Fuel Level Sensor B Circuit Concern
- P2070 - Intake Manifold Tuning Valve (IMTV) Stuck Open
- P2071 - Intake Manifold Tuning Valve (IMTV) Stuck Closed
- P2072 - Pcm Is Indicating The Throttle Mode Has Been Activated (F-150 4.6L)
- P2072 - Pcm Is Indicating The Throttle Mode Has Been Activated (F-150 5.4L 3V)
- P2100 - Throttle Actuator Control Motor Circuit/Open
- P2101 - Throttle Actuator Control Motor Range/Performance
- P2104 - Throttle Actuator Control System - Forced Idle
- P2105 - Throttle Actuator Control System - Forced Engine Shutdown
- P2106 - Throttle Actuator Control System - Forced Limited Power
- P2107 - Throttle Actuator Control Motor Processor
- P2110 - Throttle Actuator Control System - Forced Limited Rpm
- P2111 - Throttle Actuator Control System - Stuck Open
- P2112 - Throttle Actuator Control System - Stuck Closed
- P2121 - Accelerator Pedal Position Sensor Circuit 1 Range/Performance
- P2122 - Accelerator Pedal Position Sensor Circuit 1 Low Input
- P2123 - Accelerator Pedal Position Sensor Circuit 1 High Input
- P2126 - Accelerator Pedal Position Sensor Circuit 2 Range/Performance
- P2127 - Accelerator Pedal Position Sensor Circuit 2 Low Input
- P2128 - Accelerator Pedal Position Sensor Circuit 2 High Input
- P2131 - Accelerator Pedal Position Sensor Circuit 3 Range Performance
- P2132 - Accelerator Pedal Position Sensor Circuit 3 Low Input
- P2133 - Accelerator Pedal Position Sensor Circuit 3 High Input
- P2135 - Etc Throttle Position (TP) Sensor A/B Voltage Correlation
- P2195 - Lack Of Ho2S-11 Switch, Sensor Indicates Lean
- P2196 - Lack Of Ho2S-11 Switch, Sensor Indicates Rich
- P2197 - Lack Of Ho2S-21 Switch, Sensor Indicates Lean
- P2198 - Lack Of Ho2S-21 Switch, Sensor Indicates Rich
- P2257 - Secondary Air Injection System Monitor Circuit Low
- P2258 - Secondary Air Injection System Monitor Circuit High
- P2270 - Lack Of Ho2S-12 Switch, Sensor Indicates Lean
- P2271 - Lack Of Ho2S-12 Switch, Sensor Indicates Rich
- P2272 - Lack Of Ho2S-22 Switch, Sensor Indicates Lean
- P2273 - Lack Of Ho2S-22 Switch, Sensor Indicates Rich
- P2274 - O2 Sensor Signal Stuck Lean - Bank 1, Sensor 3
- P2275 - O2 Sensor Signal Stuck Rich - Bank 1, Sensor 3
- P2278 - Ho2S Sensor Signals Swapped Bank To Bank (Ho2S-13-23)
- U0300 - Internal Control Module Software Incompatibility
- U1021 - SCP Invalid Or Missing Data For Air Conditioning Clutch
- U1039 - SCP Invalid Or Missing Data For Vehicle Speed
- U1051 - SCP Invalid Or Missing Data For Brakes
- U1131 - SCP Invalid Or Missing Data For Fuel System
- U1147 - SCP Invalid Or Missing Data For Vehicle Security
- U1262 - SCP Communication Bus Fault - Perform Network Communication Test
- U1451 - SCP Invalid Or Missing Data For Anti-Theft Module
- Diagnostic Trouble Code (DTC) Charts
- Engine Controls - Reference Values - Aviator Through F-Series Heritage - CNG, Flex-Fuel & Gasoline
- Aviator 4.6L
- Crown Victoria 4.6L CNG
- Crown Victoria/Grand Marquis 4.6L
- E-Series 5.4L (4R100)
- E-Series 5.4L (4R75W)
- E/F-Series 6.8L (A/T)
- F-Series 6.8L (M/T)
- E/F-Series Heritage 4.6L (A/T)
- F-Series Heritage 4.2L (A/T)
- F-Series Heritage 4.2L (M/T)
- F-Series Heritage 4.6L (M/T)
- F-Series Heritage 5.4L (4R100)
- F-Series Heritage 5.4L SVT Supercharged
- F-Series Heritage 5.4L CNG (A/T)
- Engine Controls - Reference Values - ECONOLINE Through Explorer/Mountaineer - CNG, Flex-Fuel & Gasoline
- Engine Controls - Reference Values - F-150 Through Focus - CNG, Flex-Fuel & Gasoline
- Engine Controls - Reference Values - FREESTAR Through Mustang Cobra - CNG, Flex-Fuel & Gasoline
- Engine Controls - Reference Values - Introduction - CNG, Flex-Fuel & Gasoline
- Engine Controls - Reference Values - Navigator Through Town Car - CNG, Flex-Fuel & Gasoline
- Engine Controls - Symptom Charts - CNG, Flex-Fuel & Gasoline
- Engine Controls - Theory & Operation - CNG, Flex-Fuel & Gasoline
- Vehicle Emission Control Information (VECI)
- Vehicle Certification Label
- VECI Acronym Definitions
- On Board Diagnostics Monitors
- Catalyst Efficiency Monitor
- Comprehensive Component Monitor
- Evaporative Emission (EVAP) Leak Check Monitor
- Exhaust Gas Recirculation (EGR) System Monitor - Delta Pressure Feedback (DPFE) EGR and EGR System Module (ESM) EGR
- Electric Exhaust Gas Recirculation (EEGR) System Monitor
- Fuel System Monitor
- Heated Oxygen Sensor (HO2S) Monitor
- Misfire Detection Monitor
- PCV System Monitor
- Secondary Air Injection (AIR) System Monitor-Electric Secondary Air Injection Pump System
- Thermostat Monitor
- Malfunction Indicator Lamp (MIL)
- Electronic Engine Control (EC) System
- Powertrain Control Software
- Multiplexing
- Multiplexing Implementation
- Standard Corporate Protocol (SCP)
- High Speed - Controller Area Network (HS-CAN)
- Flash Electrically Erasable Programmable Read Only Memory
- Idle Air Trim
- Fuel Trim
- Idle Speed Control Closed Throttle Determination (applications without Electronic Throttle Control)
- Fail-Safe Cooling Strategy
- Failure Mode Effects Management
- Engine RPM/Vehicle Speed Limiter
- Powertrain Control Hardware
- PCM Inputs
- Notes
- Air Conditioning Cycling Switch
- Air Conditioning Evaporator Temperature Sensor
- Air Conditioning Pressure Sensor
- Air Conditioning High Pressure Switch
- Brake Pedal Position Switch
- Brake Pressure Applied/Brake Deactivator Switch
- Camshaft Position Sensor
- Clutch Pedal Position Switch
- Crankshaft Position Sensor (Integrated Ignition Systems)
- Cylinder Head Temperature Sensor
- Differential Pressure Feedback EGR Sensor
- Engine Coolant Temperature Sensor
- Engine Fuel Temperature Sensor
- Engine Oil Temperature Sensor
- Fuel Level Input
- Fuel Pump Monitor
- Fuel Tank Pressure Sensor
- Fuel Rail Pressure Sensor
- Generator Monitor (Gen Mon)
- Heated Oxygen Sensor
- Intake Air Temperature Sensor
- Intake Manifold Runner Control
- Intake Manifold Swirl Control
- Intake Manifold Tuning Valve
- Knock Sensor
- Mass Air Flow Sensor
- Output Shaft Speed Sensor
- Power Steering Pressure Switch
- Power Steering Pressure Sensor
- Power Take-Off Switch and Circuit
- Thermal Manifold Absolute Pressure Sensor
- Throttle Position Sensor
- Transmission Control Switch
- Vehicle Speed Sensor
- 4x4 Mode Switch
- PCM Outputs
- Notes
- Canister Vent Solenoid
- Coil Pack
- Electric EGR System (EEGR)
- EGR System Module (ESM)
- EGR Vacuum Regulator Solenoid
- Electric Secondary Air Injection Pump
- Evaporative Emission Canister Purge Valve
- Fan Control
- Fuel Cap Off Indicator Lamp
- Fuel Pump
- Fuel Injectors
- Fuel Pressure Regulator Control Solenoid
- Generator Communication (Gen Com)
- High Fan Control
- Idle Air Control Solenoid
- Intake Manifold Runner Control
- Intake Manifold Swirl Control
- Intake Manifold Tuning Valve
- Low Fan Control
- Medium Fan Control
- Secondary Air Injection Bypass Solenoid
- Transmission Control Indicator Lamp
- Wide Open Throttle A/C Cut-Off (WAC)
- Vapor Management Valve (VMV)
- Powertrain Control Module - Vehicle Speed Output (VSO)
- Ignition Systems
- Fuel Systems
- Inertia Fuel Shutoff (IFS) Switch
- Natural Gas Fuel System
- Exhaust Gas Recirculation Systems
- Evaporative Emission Systems
- Intake Air Systems
- Secondary Air Injection (AIR) Systems
- Variable Cam Timing System
- Positive Crankcase Ventilation System
- Catalyst and Exhaust Systems
- Supercharger and Intercooler Systems
- PCM-Controlled Charging System
- (Torque Based) Electronic Throttle Control (ETC)
- Engine Controls - Diagnostic Methods - CNG, Flex-Fuel & Gasoline
- Testing & Diagnosis
- Engine Controls - Diagnostic Methods - CNG, Flex-Fuel & Gasoline
- Diagnostic Methods
- Diagnostic Tools
- Scan Tool Set-up and Functionality
- Vehicle Check/Preparation
- Quick Test
- Parameter Identification (PID)
- On-Board System Readiness
- Freeze Frame Data
- Output Test Mode
- Clear The Continuous Diagnostic Trouble Codes (DTCs) And Reset The Emission Monitors Information in The Powertrain Control Module (PCM)
- Resetting The Keep Alive Memory (KAM)
- Flash Electrically Erasable Programmable Read Only Memory - Flash EEPROM
- Diagnostic Monitoring Test Results
- Drive Cycles
- Intermittent Diagnostic Techniques
- Adaptive Fuel DTCs Diagnostic Techniques
- Basic Circuit Checks
- Engine Controls - Introduction - CNG, Flex-Fuel & Gasoline
- Engine Controls - Pinpoint Test A: No Start Through Pinpoint Test DJ: Air Conditioner Evaporator Temperature (ACET) Sensor - CNG, Flex-Fuel & Gasoline
- Pinpoint Test A: No Start
- Pinpoint Test B: Powertrain control module (PCM) Power Relay
- Pinpoint Test C: Reference Voltage
- Pinpoint Test DA: Intake Air Temperature (IAT) Sensor
- Pinpoint Test DC: Mass Air Flow Sensor
- Pinpoint Test DD: Fuel Rail Pressure (FRP), Fuel Rail Temperature (FRT) and Fuel Rail Pressure Temperature (FRPT) Sensors
- Pinpoint Test DF: Vehicle Speed Circuit Check
- Pinpoint Test DG: Knock sensor
- Pinpoint Test DH: Throttle Position (TP) Sensor
- Pinpoint Test DJ: Air Conditioner Evaporator Temperature (ACET) Sensor
- Engine Controls - Pinpoint Test DK: Accelerator Pedal Position Sensor Through Pinpoint Test DV: Throttle Body Assembly Etc - CNG, Flex-Fuel & Gasoline
- Pinpoint Test DK: Accelerator Pedal Position Sensor
- Pinpoint Test DL: Cylinder Head Temperature (CHT) Sensor
- Pinpoint test DM: Manifold Absolute Pressure (MAP) and Thermal Manifold Absolute Pressure (TMAP) Sensor
- Pinpoint Test DP: Vehicle Speed Sensor (VSS)/Transfer Case Speed Sensor (TCSS)
- Pinpoint Test DQ: Barometric Pressure (BARO) Sensor
- Pinpoint Test DR: Camshaft Position (CMP) Sensor
- Pinpoint Test DS: Air Conditioning Pressure (ACP) Sensor
- Pinpoint Test DT: Power Steering Pressure Sensor
- Pinpoint Test DU: Intake Air Temperature 2 Sensor
- Pinpoint Test DV: Throttle Body Assembly ETC
- Engine Controls - Pinpoint Test DX: Engine Coolant Temperature (ECT) Sensor Through Pinpoint Test HC: Fuel Delivery System - CNG, Flex-Fuel & Gasoline
- Pinpoint Test DX: Engine Coolant Temperature (ECT) Sensor
- Pinpoint Test DY: Engine Oil Temperature (EOT) Sensor
- Pinpoint Test EM: Emission Compliance
- Pinpoint Test FB: Power Take Off
- Pinpoint Test FD: Brake Pedal Inputs
- Pinpoint Test FF: Power steering pressure switch
- Pinpoint Test H: Fuel Control
- Pinpoint Test HA: Natural Gas Fuel Control
- Pinpoint Test HB: Natural Gas Fuel Delivery System
- Pinpoint Test HC: Fuel Delivery System
- Engine Controls - Pinpoint Test Hd: Misfire Detection Monitor Through Pinpoint Test HY: Generator/Regulator System - CNG, Flex-Fuel & Gasoline
- Pinpoint Test HD: Misfire Detection Monitor
- Pinpoint Test HE: Exhaust Gas Recirculation (EGR) Systems
- Pinpoint Test HF: Catalyst Efficiency Monitor and Exhaust Systems
- Pinpoint Test HG: Positive Crankcase Ventilation (PCV) System
- Pinpoint Test HH: Exhaust Gas Recirculation System Module (ESM)
- Pinpoint Test HK: Variable Cam Timing (VCT)
- Pinpoint Test HM: Secondary Air Injection (AIR) System
- Pinpoint Test HU: Intake Air Systems
- Pinpoint Test HX: Evaporative Emission (EVAP) Monitor and System
- Pinpoint Test HY: Generator/Regulator System
- Engine Controls - Pinpoint Test Index - CNG, Flex-Fuel & Gasoline
- Engine Controls - Pinpoint Test JB: Secondary Ignition (Cop) Through Pinpoint Test KD: Electric Exhaust Gas RECIRCULATION (EEGR) System - CNG, Flex-Fuel & Gasoline
- Pinpoint Test JB: Secondary Ignition (COP)
- Pinpoint Test JC: Secondary Ignition (Coil Pack)
- Pinpoint Test JD: Crankshaft Position (CKP) Sensor
- Pinpoint Test JE: Integrated Ignition Coil Pack A, B or C Failure
- Pinpoint Test JF: Integrated Ignition Coil On Plug Coil A Through J Failure
- Pinpoint Test JH: Tachometer Signal Output CTO
- Pinpoint Test KA: Fuel Pump Relay
- Pinpoint Test KB: Fuel Pump Driver Module
- Pinpoint Test KC: Fuel Shutoff Valve Relay
- Pinpoint Test KD: Electric Exhaust Gas Recirculation (EEGR) System
- Engine Controls - Pinpoint Test KE: Idle Air Control (IAC) Valve Through Pinpoint Test QA: Unable To Activate Self-Test/Network Communication Error/DTC P1001 - CNG, Flex-Fuel & Gasoline
- Pinpoint Test KE: Idle Air Control (IAC) Valve
- Pinpoint Test KF: Fan Control relays
- Pinpoint Test KJ: Supercharger Bypass Control
- Pinpoint Test KM: Air conditioning clutch relay circuit
- Pinpoint Test KN: Variable Speed Electric Cooling Fan
- Pinpoint Test KP: Charge air cooler (CAC) pump
- Pinpoint Test NB: Malfunction Indicator Lamp
- Pinpoint Test NC: Ignition Engine Speed Input Circuit
- Pinpoint Test ND: Engine RPM\Vehicle Speed Limiter Reached
- Pinpoint Test QA: Unable to Activate Self-Test/Network Communication Error/DTC P1001
- Engine Controls - Pinpoint Test QB: DTCS P0603 Or P1633: Keep Alive Power Through Pinpoint Test Z: Intermittent - CNG, Flex-Fuel & Gasoline
- Pinpoint Test QB: DTCs P0603 or P1633: Keep Alive Power
- Pinpoint Test QC: DTC P1000: On Board Diagnostic (OBD) Systems Readiness Test Not Complete
- Pinpoint Test QD: DTC P1260: Passive Anti Theft System
- Pinpoint Test QE: Electronic Throttle Control (ETC) System
- Pinpoint Test TA: Clutch Pedal Position CPP2 Switch
- Pinpoint Test TB: Transmission Control Switch TCS/Transmission Control Indicator Lamp TCIL
- Pinpoint Test TG: 4x4 Low Switch (4X4LSW) And Four Wheel Drive (4WD) Switch
- Pinpoint Test TJ: Output Shaft Speed (OSS) Sensor Introduction
- Pinpoint Test X: Constant Control Relay Module (CCRM)
- Pinpoint Test Z: Intermittent
- Engine Controls - Powertrain DTC Charts & Descriptions - CNG, Flex-Fuel & Gasoline
- Diagnostic Trouble Code (DTC) Charts
- Notes
- P0010: Intake Camshaft Position Actuator Circuit Open (Bank 1)
- P0011: Intake Camshaft Position Timing - Over- Advanced (Bank 1)
- P0012: Variable Camshaft Timing Over-Retarded (Bank 1)
- P0013: Exhaust Camshaft Position Actuator Circuit / Open (Bank 1)
- P0020: Intake Camshaft Position Actuator Circuit Open (Bank 2)
- P0021: Intake Camshaft Position Timing - Over- Advanced (Bank 2)
- P0022: Intake Camshaft Position Timing - Over- Retarded (Bank 2)
- P0040: Upstream Oxygen Sensors Swapped From Bank To Bank (Ho2S-11-21)
- P0041: Downstream Oxygen Sensors Swapped From Bank To Bank (Ho2S-12-22)
- P0053: Ho2S Heater Resistance (Bank 1, Sensor 1)
- P0054: Ho2S Heater Resistance (Bank 1, Sensor 2)
- P0055: Ho2S Heater Resistance (Bank 1, Sensor 3)
- P0059: Ho2S Heater Resistance (Bank 2, Sensor 1)
- P0060: Ho2S Heater Resistance (Bank 2, Sensor 2)
- P0061: Ho2S Heater Resistance (Bank 2, Sensor 3)
- P0068: Throttle Position (TP) Sensor Inconsistent With The MAF Sensor
- P0102: Mass Air Flow (MAF) Circuit Low Input
- P0103: Mass Air Flow (MAF) Circuit High Input
- P0104: Mass Or Volume Air Flow A Circuit Intermittent/Erratic
- P0106: Barometric (BARO) Pressure Sensor Circuit Performance
- P0107: BARO/Map Sensor Low Voltage Detected
- P0108: BARO/Map Sensor High Voltage Detected
- P0109: BARO Sensor Circuit Intermittent
- P0112: Intake Air Temperature (IAT) Sensor 1 Circuit Low Input
- P0113: Intake Air Temperature (IAT) Sensor 1 Circuit High Input
- P0114: Intake Air Temperature (IAT) Sensor 1 Intermittent/Erratic
- P0116: Engine Coolant Temperature Sensor 1 Circuit Range/Performance Failure
- P0117: Engine Coolant Temperature (ECT) Sensor 1 Circuit Low Input
- P0118: Engine Coolant Temperature (ECT) Sensor 1 Circuit High Input
- P0119: Engine Coolant Temperature (ECT) Sensor 1 Circuit Intermittent/Erratic
- P0121: Etc Throttle Position (TP1) Sensor Circuit Range/Performance (Vehicles With Electronic Throttle Control (Etc))
- P0121: Throttle Position (TP) Circuit Performance Problem (All Others)
- P0122: Etc Throttle Position (TP1) Sensor Circuit Low Input (Vehicles With Electronic Throttle Control (Etc))
- P0122: Throttle Position (TP) Sensor Circuit Low Input (All Others)
- P0123: Etc Throttle Position (TP1) Sensor Circuit High Input (Vehicles With Electronic Throttle Control (Etc))
- P0123: Throttle Position (TP) Circuit High Input (All Others)
- P0125: Insufficient Coolant Temperature For Closed Loop Fuel Control
- P0127: Intake Air Temperature Too High
- P0128: Coolant Thermostat (Coolant Temperature Below Thermostat Regulating Temperature)
- P0131: Ho2S Sensor Circuit Out Of Range Low Voltage (Ho2S-11)
- P0132: Ho2S Sensor Circuit High Voltage (Ho2S-11)
- P0133: Ho2S Sensor Circuit Slow Response (Ho2S-11)
- P0135: Ho2S Sensor Circuit Malfunction (Ho2S-11)
- P0136: Ho2S Sensor Circuit Malfunction (Ho2S-12)
- P0138: Ho2S Sensor Circuit High Voltage (Ho2S-12)
- P0141: Ho2S Sensor Circuit Malfunction (Ho2S-12)
- P0144: Ho2S Sensor Circuit High Voltage (Ho2S-13)
- P0147: Ho2S Sensor Circuit Malfunction (Ho2S-13)
- P0148: Fuel Delivery Error
- P0151: Ho2S Sensor Circuit Out Of Range Low Voltage (Ho2S-21)
- P0152: Ho2S Sensor Circuit High Voltage (Ho2S-21)
- P0153: Ho2S Sensor Circuit Slow Response (Ho2S-21)
- P0155: Ho2S Sensor Circuit Malfunction (Ho2S-21)
- P0156: Ho2S Sensor Circuit High Voltage (Ho2S-22)
- P0158: Ho2S Sensor Circuit High Voltage (Ho2S-22)
- P0161: Ho2S Sensor Circuit Malfunction (Ho2S-22)
- P0167: Ho2S Sensor Circuit Malfunction (Ho2S-23)
- P0171: System Too Lean (Bank 1)
- P0172: System Too Rich (Bank 1)
- P0174: System Too Lean (Bank 2)
- P0175: System Too Rich (Bank 2)
- P0180: Engine Fuel Temperature Sensor A Circuit Low Input (Eft)
- P0181: Engine Fuel Temperature Sensor A Circuit Range/Performance (Eft)
- P0182: Engine Fuel Temperature Sensor A Circuit Low Input (Eft)
- P0183: Engine Fuel Temperature Sensor A Circuit High Input (Eft)
- P0186: Engine Fuel Temperature Sensor B Circuit Range/Performance (Eft)
- P0187: Engine Fuel Temperature Sensor B Circuit Low Input (Eft)
- P0188: Engine Fuel Temperature Sensor B Circuit High Input (Eft)
- P0190: Fuel Rail Pressure (FRP) Sensor Circuit Malfunction
- P0191: Fuel Rail Pressure (FRP) Sensor Circuit Performance
- P0192: Fuel Rail Pressure (FRP) Sensor Circuit Low Input
- P0193: Fuel Rail Pressure (FRP) Sensor Circuit High Input
- P0196: Engine Oil Temperature (EOT) Sensor Circuit Range/Performance
- P0197: Engine Oil Temperature (EOT) Sensor Circuit Low Input
- P0198: Engine Oil Temperature (EOT) Sensor Circuit High Input
- P0201: Cylinder No. 1 Injector Circuits
- P0202: Cylinder No. 2 Injector Circuits
- P0203: Cylinder No. 3 Injector Circuits
- P0204: Cylinder No. 4 Injector Circuits
- P0205: Cylinder No. 5 Injector Circuits
- P0206: Cylinder No. 6 Injector Circuits
- P0207: Cylinder No. 7 Injector Circuits
- P0208: Cylinder No. 8 Injector Circuits
- P0209: Cylinder No. 9 Injector Circuits
- P0210: Cylinder No. 10 Injector Circuits
- P0211: Cylinder No. 11 Injector Circuits
- P0212: Cylinder No. 12 Injector Circuits
- P0217: Engine Coolant Over- Temperature Condition
- P0218: Transmission Fluid TFT Over- Temperature Condition
- P0219: Engine Over Speed Condition
- P0221: Throttle Position (TP2) Sensor Circuit Range/Performance
- P0222: Throttle Position (TP2) Sensor Circuit Low Input
- P0223: Throttle Position (TP2) Sensor Circuit High Input
- P0230: Fuel Pump Primary Circuit Malfunction
- P0231: Fuel Pump Secondary Circuit Low
- P0232: Fuel Pump Secondary Circuit High
- P0234: Supercharger OVERBOOST Condition
- P0243: Supercharger (Boost) Bypass Solenoid Circuit Malfunction
- P0297: Vehicle Over Speed Condition
- P0298: Engine Oil Over Temperature Condition
- P0300: Random Misfire
- P0301 - P0309: Misfire Detection Monitor
- P0310: Misfire Detection Monitor
- P0315: The Pcm Is Unable To Learn Crankshaft Pulse Wheel Tooth Spacing (Exceeded The Allowable Correction Tolerances)
- P0316: Misfire Occurred In The First 1,000 Engine Revolutions
- P0320: Ignition Engine Speed Input Circuit Malfunction
- P0325: Knock Sensor 1 Circuit Malfunction (Bank 1)
- P0326: Knock Sensor 1 Circuit Range/Performance (Bank 1)
- P0330: Knock Sensor 2 Circuit Malfunction (Bank 2)
- P0331: Knock Sensor 2 Circuit Range/Performance (Bank 2)
- P0340: Camshaft Position (CMP) Sensor Circuit Malfunction (Bank 1)
- P0344 - Camshaft Position Sensor A Circuit Intermittent (Bank 1 Or Single Sensor)
- P0345: Camshaft Position (CMP) Sensor Circuit Malfunction (Bank 2)
- P0349 - Camshaft Position Sensor A Circuit Intermittent (Bank 2)
- P0350: Ignition Coil (Undetermined) Primary/Secondary Circuit Malfunction
- P0351: Ignition Coil A Primary/Secondary Circuit Malfunction
- P0352: Ignition Coil B Primary/Secondary Circuit Malfunction
- P0353: Ignition Coil C Primary/Secondary Circuit Malfunction
- P0354: Ignition Coil D Primary/Secondary Circuit Malfunction
- P0355: Ignition Coil E Primary/Secondary Circuit Malfunction
- P0356: Ignition Coil F Primary/Secondary Circuit Malfunction
- P0357: Ignition Coil G Primary/Secondary Circuit Malfunction
- P0358: Ignition Coil H Primary/Secondary Circuit Malfunction
- P0359: Ignition Coil I Primary/Secondary Circuit Malfunction
- P0360: Ignition Coil J Primary/Secondary Circuit Malfunction
- P0400: EGR Flow Failure (Outside The Minimum Or Maximum Limits)
- P0401: EGR Flow Insufficient Detected
- P0402: EGR Flow Excessive Detected
- P0403: EGR Vacuum Regulator Solenoid Circuit Malfunction (Vehicles With Out Electric EGR)
- P0405: DPF EGR Sensor Circuit Low Voltage Detected
- P0406: DPF EGR Sensor Circuit High Voltage Detected
- P0411: Secondary Air Injection (Air) System Upstream Flow
- P0412: Secondary Air Injection (Air) System Circuit Malfunction
- P0420: Catalyst System Efficiency Below Threshold (Bank 1)
- P0430: Catalyst System Efficiency Below Threshold (Bank 2)
- P0442: EVAP Control System Leak Detected (Small Leak)
- P0443: EVAP Control System Canister Purge Valve Circuit Malfunction
- P0446: EVAP Control System Canister Vent Solenoid Circuit Malfunction
- P0451: EVAP System Ftp Sensor Range/Performance/Intermittent
- P0452: Ftp Sensor Circuit Low Voltage Detected
- P0453: Ftp Sensor Circuit High Voltage Detected
- P0454: Ftp Sensor Circuit Noisy
- P0455: EVAP Control System Leak Detected (No Purge Flow Or Large Leak)
- P0456: EVAP Control System Leak Detected (Very Small Leak)
- P0457: EVAP Control System Leak Detected (Fuel Filler Cap Loose/Off)
- P0460: Fuel Level Sensor Circuit Malfunction
- P0461: Fuel Level Sensor Circuit Range/Performance
- P0462: Fuel Level Sensor Circuit Low Input
- P0463: Fuel Level Sensor Circuit High Input
- P0480: Low Fan Control (LFC)/Fan Control 1 (FC1) Primary Circuit Malfunction (Relay Controlled Electric Cooling Fan)
- P0481: High Fan Control (HFC)/Fan Control 3 (FC3) Primary Circuit Malfunction
- P0482: Medium Fan Control (MFC) Primary Circuit Failure
- P0500: Vehicle Speed Sensor (VSS) Malfunction
- P0501 - Vehicle Speed Sensor (VSS) Range/Performance
- P0503: Vehicle Speed Sensor (VSS) Intermittent
- P0505: Idle Air Control (IAC) System Malfunction (Vehicles With Electronic Throttle Control (Etc))
- P0505: Idle Air Control System Malfunction (All Others)
- P0506: Idle Air Control (IAC) System Rpm Lower Than Expected (Vehicles With Electronic Throttle Control (Etc))
- P0506: Idle Air Control System Rpm Lower Than Expected (All Others)
- P0507: Idle Air Control (IAC) System Rpm Higher Than Expected (Vehicles With Electronic Throttle Control (Etc))
- P0507: Idle Air Control System Rpm Higher Than Expected (All Others)
- P0511 - Idle Air Control Circuit Malfunction
- P0532 - Air Conditioning Pressure Sensor (ACP) Sensor High Voltage Detected
- P0533 - Air Conditioning Pressure Sensor (ACP) Sensor Low Voltage Detected
- P0534 - Low A/C Cycling Period
- P0537 - A/C Evaporator Temperature (ACET) Circuit Low Input
- P0538 - A/C Evaporator Temperature (ACET) Circuit High Input
- P0552 - Power Steering Pressure (PSP) Sensor Circuit Low Input
- P0553 - Power Steering Pressure (PSP) Sensor Circuit High Input
- P0602 - Control Module Programming Error
- P0603 - Powertrain Control Module Keep Alive Memory (KAM) Error
- P0605 - Pcm Read Only Memory (ROM) Error
- P0606 - Powertrain Control Module Internal Communication Error
- P0620 - Generator Control Circuit Failure
- P0622 - Generator Field Terminal Circuit Failure
- P0645
- P0657 - Actuator Supply Voltage A Circuit/Open
- P0660 - Intake Manifold Tuning Valve (IMTV) Control Circuit Open - Bank 1
- P0663 - Intake Manifold Tuning Valve (IMTV) Control Circuit Open - Bank 2
- P0703 - Brake Switch Circuit Input Malfunction
- P0704 - Clutch Pedal Position Switch Malfunction
- P0720 - Insufficient Input From The Output Shaft Speed Sensor
- P0721 - Noise Interference On The Output Shaft Speed Sensor Signal
- P0722 - No Signal From The Output Shaft Speed Sensor
- P0723 - Output Shaft Speed Sensor Circuit Intermittent Failure
- P1000 - On Board Diagnostic (OBD) System Readiness Test Not Complete
- P1001 - KOER Not Able To Complete, KOER Aborted
- P1100 - Mass Air Flow (MAF) Sensor Intermittent
- P1101 - Mass Air Flow (MAF) Sensor Out Of Self-Test Range
- P1112 - Intake Air Temperature Circuit Intermittent
- P1114 - Intake Air Temperature 2 (IAT2) Circuit Low Input
- P1115 - Intake Air Temperature 2 (IAT2) Circuit High Input
- P1116 - Engine Coolant Temperature (ECT) Sensor Out Of Self- Test Range
- P1117 - Engine Coolant Temperature (ECT) Sensor Intermittent
- P1120 - Throttle Position (TP) Sensor Out Of Range Low (RATCH Too Low)
- P1121 - Throttle Position (TP) Sensor Inconsistent With The MAF Sensor
- P1124 - Throttle Position (TP) Sensor Out Of Self-Test Range
- P1125 - Throttle Position (TP) Sensor Intermittent
- P1127 - Exhaust Not Warm Enough, Downstream Sensor Not Tested
- P1128 - Upstream Oxygen Sensors Swapped From Bank To Bank (Ho2S-11-21)
- P1129 - Downstream Oxygen Sensors Swapped From Bank To Bank (Ho2S-12-22)
- P1130 - Lack Of Ho2S-11 Switch, Fuel Trim At Limit
- P1131 - Lack Of Ho2S-11 Switch, Sensor Indicates Lean
- P1132 - Lack Of Ho2S-11 Switch, Sensor Indicates Rich
- P1137 - Lack Of Ho2S-12 Switch, Sensor Indicates Lean
- P1138 - Lack Of Ho2S-12 Switch, Sensor Indicates Rich
- P1150 - Lack Of Ho2S-21 Switch, Fuel Trim At Limit
- P1151 - Lack Of Ho2S-21 Switch, Sensor Indicates Lean
- P1152 - Lack Of Ho2S-21 Switch, Sensor Indicates Rich
- P1157 - Lack Of Ho2S-22 Switch, Sensor Indicates Lean
- P1158 - Lack Of Ho2S-22 Switch, Sensor Indicates Rich
- P1168 - Fuel Rail Pressure Sensor In Range But Low
- P1169 - Fuel Rail Pressure (FRP) Sensor In Range But High
- P1180 - Fuel Delivery System - Low
- P1181 - Fuel Delivery System - High
- P1184 - Engine Oil Temperature (EOT) Sensor Out Of Self-Test Range
- P1229 - Supercharger INTERCOOLER Pump (ICP) Not Operating
- P1232 - Low Speed Fuel Pump Primary Circuit Malfunction
- P1233 - Fuel System Disabled Or Offline
- P1235 - Fuel Pump Control Out Of Range
- P1237 - Fuel Pump Secondary Circuit Malfunction
- P1244 - Generator Load Input High
- P1245 - Generator Load Input Low
- P1246 - Generator Load Input Failed
- P1260 - Theft Detected - Vehicle Immobilized
- P1261 - Cylinder 1 High To Low Side Short
- P1262 - Cylinder 2 High To Low Side Short
- P1263 - Cylinder 3 High To Low Side Short
- P1264 - Cylinder 4 High To Low Side Short
- P1265 - Cylinder 5 High To Low Side Short
- P1266 - Cylinder 6 High To Low Side Short
- P1267 - Cylinder 7 High To Low Side Short
- P1268 - Cylinder 8 High To Low Side Short
- P1270 - Engine Rpm/Vehicle Speed Limiter
- P1271 - Cylinder 1 High To Low Side Open
- P1272 - Cylinder 2 High To Low Side Open
- P1273 - Cylinder 3 High To Low Side Open
- P1274 - Cylinder 4 High To Low Side Open
- P1275 - Cylinder 5 High To Low Side Open
- P1276 - Cylinder 6 High To Low Side Open
- P1277 - Cylinder 7 High To Low Side Open
- P1278 - Cylinder 8 High To Low Side Open
- P1285 - Cylinder Head Over Temperature
- P1288 - Cylinder Head Temperature (CHT) Sensor Circuit Out Of Self-Test Range
- P1289 - Cylinder Head Temperature (CHT) Sensor Circuit High Input
- P1290 - Cylinder Head Temperature (CHT) Sensor Circuit Low Input
- P1299 - Cylinder Head Over Temperature Protection Active
- P1309 - Misfire Monitor Disabled
- P1336 - CKP And/Or CMP Input Signal To The Pcm Concerns
- P1380 - Variable Camshaft Timing Solenoid A Circuit Malfunction (Bank 1)
- P1381 - Variable Camshaft Timing Over-Advanced (Bank 1)
- P1383 - Variable Camshaft Timing Over-Retarded (Bank 1)
- P1385 - Variable Camshaft Timing Solenoid A Circuit Malfunction (Bank 2)
- P1386 - Variable Camshaft Timing Over-Advanced (Bank 2)
- P1388 - Variable Camshaft Timing Over-Retarded (Bank 2)
- P1397 - System Voltage Out Of Self - Test Range
- P1400 - DPF EGR Sensor Circuit Low Voltage Detected
- P1401 - DPF EGR Sensor Circuit High Voltage Detected
- P1405 - DPF EGR Sensor Upstream Hose Off Or Plugged
- P1406 - DPF EGR Sensor Downstream Hose Off Or Plugged
- P1408 - EGR Flow Out Of Self-Test Range (Non-Mil)
- P1409 - EGR Vacuum Regulator Solenoid Circuit Malfunction
- P1436 - A/C Evaporator Temperature (ACET) Circuit Low Input
- P1437 - A/C Evaporator Temperature (ACET) Circuit High Input
- P1443 - Very Small Or No Purge Flow Condition
- P1450 - Unable To Bleed Up Fuel Tank Vacuum
- P1451 - EVAP Control System Canister Vent Solenoid Circuit Malfunction
- P1460 - A/C Clutch Relay (A/CCR) Primary Circuit Malfunction (Also Referred To As WAC Circuit)
- P1461 - Air Conditioning Pressure Sensor (ACP) Sensor High Voltage Detected
- P1462 - Air Conditioning Pressure Sensor (ACP) Sensor Low Voltage Detected
- P1463 - Air Conditioning Pressure Sensor (ACP) Insufficient Pressure Change
- P1464 - A/C Demand Out Of Self-Test Range
- P1469 - Low A/C Cycling Period
- P1474 - Cooling Fan Electrical Malfunction (LS, THUNDERBIRD, Crown Victoria, Grand Marquis, Town Car)
- P1477 - Medium Fan Control (MFC) Primary Circuit Failure
- P1479 - High Fan Control (HFC)/Fan Control 3 (FC3) Primary Circuit Malfunction
- P1489 - PCV Heater Control Circuit
- P1500 - Vehicle Speed Sensor (VSS) Intermittent
- P1501 - Vehicle Speed Sensor (VSS) Out Of Self-Test Range
- P1502 - Vehicle Speed Sensor (VSS) Intermittent
- P1504 - Idle Air Control (IAC) Circuit Malfunction
- P1506 - Idle Air Control (IAC) OVERSPEED Error
- P1507 - Idle Air Control (IAC) UNDERSPEED Error
- P1512 - Intake Manifold Runner Control (IMRC) Stuck Closed (Bank 1)
- P1513 - Intake Manifold Runner Control (IMRC) Stuck Closed (Bank 2)
- P1516 - Intake Manifold Runner Control (IMRC) Input Error (Bank 1)
- P1517 - Intake Manifold Runner Control (IMRC) Input Error (Bank 2)
- P1518 - Intake Manifold Runner Control (IMRC) Malfunction (Stuck Open)
- P1519 - Inlet Manifold Runner Control (IMRC) Malfunction (Stuck Closed)
- P1520 - Intake Manifold Runner Control (IMRC) Circuit
- P1537 - Intake Manifold Runner Control (IMRC) Stuck Open (Bank 1)
- P1538 - Intake Manifold Runner Control (IMRC) Stuck Open (Bank 2)
- P1549 - Intake Manifold Communication Control Circuit Malfunction
- P1550 - Power Steering Pressure (PSP) Sensor Malfunction
- P1572 - Brake Pedal Switch Circuit
- P1582 - Electronic Throttle Monitor Data Available
- P1633 - Keep Alive Power Voltage Too Low
- P1635 - Tire/Axle Ratio Out Of Acceptable Range
- P1636 - Inductive Signature Chip Communication Error
- P1639 - Vehicle Id Block Not Programmed Or Is Corrupt
- P1640 - Powertrain DTCS Available In Another Module
- P1641 - Fuel Pump Primary Circuit Malfunction
- P1650 - Power Steering Pressure (PSP) Switch Malfunction
- P1651 - Power Steering Pressure (PSP) Switch Signal Malfunction
- P1703 - Brake Switch Out Of Self-Test Range
- P1705 - Transmission Range Sensor Out Of Self-Test Range
- P1709 - Park/Neutral Position Switch Out Of Self-Test Range
- P1729 - 4X4L Switch Circuit Malfunction
- P1780 - Transmission Control Switch Out Of Self-Test Range
- P1781 - 4X4L Switch Out Of Self-Test Range
- P1900 - Output Shaft Speed Sensor Circuit Intermittent Failure
- P1901 - Turbine Shaft Speed Sensor Circuit Intermittent
- P2004 - Intake Manifold Runner Control (IMRC) Stuck Open (Bank 1)
- P2005 - Intake Manifold Runner Control (IMRC) Stuck Open (Bank 2)
- P2006 - Intake Manifold Runner Control (IMRC) Stuck Closed (Bank 1)
- P2007 - Intake Manifold Runner Control (IMRC) Stuck Closed (Bank 2)
- P2008 - Intake Manifold Runner Control (IMRC) Circuit Open (Bank 1)
- P2014 - Intake Manifold Runner Position Sensor/Switch Circuit (Bank 1)
- P2019 - Intake Manifold Runner Position Sensor/Switch Circuit (Bank 2)
- P2065 - Fuel Level Sensor B Circuit Concern
- P2066 - Fuel Level Sensor B Circuit Concern
- P2067 - Fuel Level Sensor B Circuit Concern
- P2068 - Fuel Level Sensor B Circuit Concern
- P2070 - Intake Manifold Tuning Valve (IMTV) Stuck Open
- P2071 - Intake Manifold Tuning Valve (IMTV) Stuck Closed
- P2072 - Pcm Is Indicating The Throttle Mode Has Been Activated (F-150 4.6L)
- P2072 - Pcm Is Indicating The Throttle Mode Has Been Activated (F-150 5.4L 3V)
- P2100 - Throttle Actuator Control Motor Circuit/Open
- P2101 - Throttle Actuator Control Motor Range/Performance
- P2104 - Throttle Actuator Control System - Forced Idle
- P2105 - Throttle Actuator Control System - Forced Engine Shutdown
- P2106 - Throttle Actuator Control System - Forced Limited Power
- P2107 - Throttle Actuator Control Motor Processor
- P2110 - Throttle Actuator Control System - Forced Limited Rpm
- P2111 - Throttle Actuator Control System - Stuck Open
- P2112 - Throttle Actuator Control System - Stuck Closed
- P2121 - Accelerator Pedal Position Sensor Circuit 1 Range/Performance
- P2122 - Accelerator Pedal Position Sensor Circuit 1 Low Input
- P2123 - Accelerator Pedal Position Sensor Circuit 1 High Input
- P2126 - Accelerator Pedal Position Sensor Circuit 2 Range/Performance
- P2127 - Accelerator Pedal Position Sensor Circuit 2 Low Input
- P2128 - Accelerator Pedal Position Sensor Circuit 2 High Input
- P2131 - Accelerator Pedal Position Sensor Circuit 3 Range Performance
- P2132 - Accelerator Pedal Position Sensor Circuit 3 Low Input
- P2133 - Accelerator Pedal Position Sensor Circuit 3 High Input
- P2135 - Etc Throttle Position (TP) Sensor A/B Voltage Correlation
- P2195 - Lack Of Ho2S-11 Switch, Sensor Indicates Lean
- P2196 - Lack Of Ho2S-11 Switch, Sensor Indicates Rich
- P2197 - Lack Of Ho2S-21 Switch, Sensor Indicates Lean
- P2198 - Lack Of Ho2S-21 Switch, Sensor Indicates Rich
- P2257 - Secondary Air Injection System Monitor Circuit Low
- P2258 - Secondary Air Injection System Monitor Circuit High
- P2270 - Lack Of Ho2S-12 Switch, Sensor Indicates Lean
- P2271 - Lack Of Ho2S-12 Switch, Sensor Indicates Rich
- P2272 - Lack Of Ho2S-22 Switch, Sensor Indicates Lean
- P2273 - Lack Of Ho2S-22 Switch, Sensor Indicates Rich
- P2274 - O2 Sensor Signal Stuck Lean - Bank 1, Sensor 3
- P2275 - O2 Sensor Signal Stuck Rich - Bank 1, Sensor 3
- P2278 - Ho2S Sensor Signals Swapped Bank To Bank (Ho2S-13-23)
- U0300 - Internal Control Module Software Incompatibility
- U1021 - SCP Invalid Or Missing Data For Air Conditioning Clutch
- U1039 - SCP Invalid Or Missing Data For Vehicle Speed
- U1051 - SCP Invalid Or Missing Data For Brakes
- U1131 - SCP Invalid Or Missing Data For Fuel System
- U1147 - SCP Invalid Or Missing Data For Vehicle Security
- U1262 - SCP Communication Bus Fault - Perform Network Communication Test
- U1451 - SCP Invalid Or Missing Data For Anti-Theft Module
- Diagnostic Trouble Code (DTC) Charts
- Engine Controls - Reference Values - Aviator Through F-Series Heritage - CNG, Flex-Fuel & Gasoline
- Aviator 4.6L
- Crown Victoria 4.6L CNG
- Crown Victoria/Grand Marquis 4.6L
- E-Series 5.4L (4R100)
- E-Series 5.4L (4R75W)
- E/F-Series 6.8L (A/T)
- F-Series 6.8L (M/T)
- E/F-Series Heritage 4.6L (A/T)
- F-Series Heritage 4.2L (A/T)
- F-Series Heritage 4.2L (M/T)
- F-Series Heritage 4.6L (M/T)
- F-Series Heritage 5.4L (4R100)
- F-Series Heritage 5.4L SVT Supercharged
- F-Series Heritage 5.4L CNG (A/T)
- Engine Controls - Reference Values - ECONOLINE Through Explorer/Mountaineer - CNG, Flex-Fuel & Gasoline
- Engine Controls - Reference Values - F-150 Through Focus - CNG, Flex-Fuel & Gasoline
- Engine Controls - Reference Values - FREESTAR Through Mustang Cobra - CNG, Flex-Fuel & Gasoline
- Engine Controls - Reference Values - Introduction - CNG, Flex-Fuel & Gasoline
- Engine Controls - Reference Values - Navigator Through Town Car - CNG, Flex-Fuel & Gasoline
- Engine Controls - Symptom Charts - CNG, Flex-Fuel & Gasoline
- Engine Controls - Theory & Operation - CNG, Flex-Fuel & Gasoline
- Vehicle Emission Control Information (VECI)
- Vehicle Certification Label
- VECI Acronym Definitions
- On Board Diagnostics Monitors
- Catalyst Efficiency Monitor
- Comprehensive Component Monitor
- Evaporative Emission (EVAP) Leak Check Monitor
- Exhaust Gas Recirculation (EGR) System Monitor - Delta Pressure Feedback (DPFE) EGR and EGR System Module (ESM) EGR
- Electric Exhaust Gas Recirculation (EEGR) System Monitor
- Fuel System Monitor
- Heated Oxygen Sensor (HO2S) Monitor
- Misfire Detection Monitor
- PCV System Monitor
- Secondary Air Injection (AIR) System Monitor-Electric Secondary Air Injection Pump System
- Thermostat Monitor
- Malfunction Indicator Lamp (MIL)
- Electronic Engine Control (EC) System
- Powertrain Control Software
- Multiplexing
- Multiplexing Implementation
- Standard Corporate Protocol (SCP)
- High Speed - Controller Area Network (HS-CAN)
- Flash Electrically Erasable Programmable Read Only Memory
- Idle Air Trim
- Fuel Trim
- Idle Speed Control Closed Throttle Determination (applications without Electronic Throttle Control)
- Fail-Safe Cooling Strategy
- Failure Mode Effects Management
- Engine RPM/Vehicle Speed Limiter
- Powertrain Control Hardware
- PCM Inputs
- Notes
- Air Conditioning Cycling Switch
- Air Conditioning Evaporator Temperature Sensor
- Air Conditioning Pressure Sensor
- Air Conditioning High Pressure Switch
- Brake Pedal Position Switch
- Brake Pressure Applied/Brake Deactivator Switch
- Camshaft Position Sensor
- Clutch Pedal Position Switch
- Crankshaft Position Sensor (Integrated Ignition Systems)
- Cylinder Head Temperature Sensor
- Differential Pressure Feedback EGR Sensor
- Engine Coolant Temperature Sensor
- Engine Fuel Temperature Sensor
- Engine Oil Temperature Sensor
- Fuel Level Input
- Fuel Pump Monitor
- Fuel Tank Pressure Sensor
- Fuel Rail Pressure Sensor
- Generator Monitor (Gen Mon)
- Heated Oxygen Sensor
- Intake Air Temperature Sensor
- Intake Manifold Runner Control
- Intake Manifold Swirl Control
- Intake Manifold Tuning Valve
- Knock Sensor
- Mass Air Flow Sensor
- Output Shaft Speed Sensor
- Power Steering Pressure Switch
- Power Steering Pressure Sensor
- Power Take-Off Switch and Circuit
- Thermal Manifold Absolute Pressure Sensor
- Throttle Position Sensor
- Transmission Control Switch
- Vehicle Speed Sensor
- 4x4 Mode Switch
- PCM Outputs
- Notes
- Canister Vent Solenoid
- Coil Pack
- Electric EGR System (EEGR)
- EGR System Module (ESM)
- EGR Vacuum Regulator Solenoid
- Electric Secondary Air Injection Pump
- Evaporative Emission Canister Purge Valve
- Fan Control
- Fuel Cap Off Indicator Lamp
- Fuel Pump
- Fuel Injectors
- Fuel Pressure Regulator Control Solenoid
- Generator Communication (Gen Com)
- High Fan Control
- Idle Air Control Solenoid
- Intake Manifold Runner Control
- Intake Manifold Swirl Control
- Intake Manifold Tuning Valve
- Low Fan Control
- Medium Fan Control
- Secondary Air Injection Bypass Solenoid
- Transmission Control Indicator Lamp
- Wide Open Throttle A/C Cut-Off (WAC)
- Vapor Management Valve (VMV)
- Powertrain Control Module - Vehicle Speed Output (VSO)
- Ignition Systems
- Fuel Systems
- Inertia Fuel Shutoff (IFS) Switch
- Natural Gas Fuel System
- Exhaust Gas Recirculation Systems
- Evaporative Emission Systems
- Intake Air Systems
- Secondary Air Injection (AIR) Systems
- Variable Cam Timing System
- Positive Crankcase Ventilation System
- Catalyst and Exhaust Systems
- Supercharger and Intercooler Systems
- PCM-Controlled Charging System
- (Torque Based) Electronic Throttle Control (ETC)
- Engine Controls - Diagnostic Methods - CNG, Flex-Fuel & Gasoline
- Theory and Operation
- Engine Controls - Theory & Operation - CNG, Flex-Fuel & Gasoline
- Vehicle Emission Control Information (VECI)
- Vehicle Certification Label
- VECI Acronym Definitions
- On Board Diagnostics Monitors
- Catalyst Efficiency Monitor
- Comprehensive Component Monitor
- Evaporative Emission (EVAP) Leak Check Monitor
- Exhaust Gas Recirculation (EGR) System Monitor - Delta Pressure Feedback (DPFE) EGR and EGR System Module (ESM) EGR
- Electric Exhaust Gas Recirculation (EEGR) System Monitor
- Fuel System Monitor
- Heated Oxygen Sensor (HO2S) Monitor
- Misfire Detection Monitor
- PCV System Monitor
- Secondary Air Injection (AIR) System Monitor-Electric Secondary Air Injection Pump System
- Thermostat Monitor
- Malfunction Indicator Lamp (MIL)
- Electronic Engine Control (EC) System
- Powertrain Control Software
- Multiplexing
- Multiplexing Implementation
- Standard Corporate Protocol (SCP)
- High Speed - Controller Area Network (HS-CAN)
- Flash Electrically Erasable Programmable Read Only Memory
- Idle Air Trim
- Fuel Trim
- Idle Speed Control Closed Throttle Determination (applications without Electronic Throttle Control)
- Fail-Safe Cooling Strategy
- Failure Mode Effects Management
- Engine RPM/Vehicle Speed Limiter
- Powertrain Control Hardware
- PCM Inputs
- Notes
- Air Conditioning Cycling Switch
- Air Conditioning Evaporator Temperature Sensor
- Air Conditioning Pressure Sensor
- Air Conditioning High Pressure Switch
- Brake Pedal Position Switch
- Brake Pressure Applied/Brake Deactivator Switch
- Camshaft Position Sensor
- Clutch Pedal Position Switch
- Crankshaft Position Sensor (Integrated Ignition Systems)
- Cylinder Head Temperature Sensor
- Differential Pressure Feedback EGR Sensor
- Engine Coolant Temperature Sensor
- Engine Fuel Temperature Sensor
- Engine Oil Temperature Sensor
- Fuel Level Input
- Fuel Pump Monitor
- Fuel Tank Pressure Sensor
- Fuel Rail Pressure Sensor
- Generator Monitor (Gen Mon)
- Heated Oxygen Sensor
- Intake Air Temperature Sensor
- Intake Manifold Runner Control
- Intake Manifold Swirl Control
- Intake Manifold Tuning Valve
- Knock Sensor
- Mass Air Flow Sensor
- Output Shaft Speed Sensor
- Power Steering Pressure Switch
- Power Steering Pressure Sensor
- Power Take-Off Switch and Circuit
- Thermal Manifold Absolute Pressure Sensor
- Throttle Position Sensor
- Transmission Control Switch
- Vehicle Speed Sensor
- 4x4 Mode Switch
- PCM Outputs
- Notes
- Canister Vent Solenoid
- Coil Pack
- Electric EGR System (EEGR)
- EGR System Module (ESM)
- EGR Vacuum Regulator Solenoid
- Electric Secondary Air Injection Pump
- Evaporative Emission Canister Purge Valve
- Fan Control
- Fuel Cap Off Indicator Lamp
- Fuel Pump
- Fuel Injectors
- Fuel Pressure Regulator Control Solenoid
- Generator Communication (Gen Com)
- High Fan Control
- Idle Air Control Solenoid
- Intake Manifold Runner Control
- Intake Manifold Swirl Control
- Intake Manifold Tuning Valve
- Low Fan Control
- Medium Fan Control
- Secondary Air Injection Bypass Solenoid
- Transmission Control Indicator Lamp
- Wide Open Throttle A/C Cut-Off (WAC)
- Vapor Management Valve (VMV)
- Powertrain Control Module - Vehicle Speed Output (VSO)
- Ignition Systems
- Fuel Systems
- Inertia Fuel Shutoff (IFS) Switch
- Natural Gas Fuel System
- Exhaust Gas Recirculation Systems
- Evaporative Emission Systems
- Intake Air Systems
- Secondary Air Injection (AIR) Systems
- Variable Cam Timing System
- Positive Crankcase Ventilation System
- Catalyst and Exhaust Systems
- Supercharger and Intercooler Systems
- PCM-Controlled Charging System
- (Torque Based) Electronic Throttle Control (ETC)
- Engine Controls - Theory & Operation - CNG, Flex-Fuel & Gasoline
- Tune-Up
- Emissions
- General Information
- Abbreviations
- Basic Trouble Shooting
- Basic Trouble Shooting - General Information
- Commonly Used Abbreviations - General Information
- Emission Control Abbreviations
- Engine Performance - Trouble Shooting - General Information
- Brakes
- Anti-Lock Brake Safety Precautions - General Information
- Map - Brake Systems
- Brake Systems
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Accelerometers
- Accumulators
- Anchor Pins
- Anti-Lock Brake Control Assembly(Module)
- Anti-Lock Brake Controller
- Anti-Lock Brake Systems
- Axle Seal
- Backing Plates
- Bleeder Screw
- Brake Abs Active Light (Blue)
- Brake Fluid
- Brake Friction Material
- Brake On - Off Switch
- Brake Pads
- Brake Pedals
- Brake Shoe Hardware
- Brake Shoes
- Brake Stoplight Switches
- Brake Warning Light (Amber)
- Brake Warning Light (Red)
- Bulb Sockets
- Bulbs And LEDS
- Caliper Hardware
- Caliper Mounting Pin
- Caliper Piston
- Caliper Shim
- Caliper Slider Pin (Bolt) Dust Boot
- Caliper Slider Pin (Bolt)
- Calipers
- Combination Valve
- Controllers
- Digital Ratio Axle Controllers And Buffers (Drab And Dram)
- Disable Switches
- Drums
- Electrical Brake Pumps
- Electrical Park Motor
- Electrical Pumps And Motors
- Electro-Magnetic Interference
- Electronic Brake Control Modulator
- Electronic Brake Distribution
- Electronic Brake Traction Control Module
- Electronic Controllers
- Electronic Traction Control
- External Brake Cable
- Flow Control Valve
- Fluid Level Sensor Switches
- Fluid
- Four Wheel Drive Switches
- Friction Material
- G Sensors
- Gaskets
- Gravitational Switches
- Grease Seal
- Height Sensing Proportioning Valve
- High Pressure Accumulator
- Hoses
- Hub
- Hydraulic Control Unit
- Hydraulic Modulators
- Hydro-Boosters
- Hydro-Electric Boosters (POWERMASTER)
- Ignition Disable Switches
- Lamp Driver Relay
- Lateral Acceleration Switches
- LEDS
- Lenses
- Low Pressure Accumulator
- Lug Nut
- Master Cylinder Cover Gasket
- Master Cylinders
- Modulators
- Motor Pack
- Motors
- Pads
- Parking Brake Cable
- Parking Brake Mechanism
- Parking Brake Shoes
- Parking Brake Switches
- Parking Brake Systems
- Pedal Travel Switches
- Pedals
- Power Distribution Center
- POWERMASTER
- Pressure Differential Switches
- Pressure Switches
- Pressure Transducers
- Proportioning Valve
- Pumps
- Relays
- RELUCTOR (Speed) Ring
- Rotors
- Self-Adjusting Systems
- Shoe Hardware
- Shoes
- Sockets
- Speed Sensor (RELUCTOR) Ring
- Speed Sensors (Electronic Wheel And Vehicle)
- Star Wheel
- Steel Brake Lines
- Stoplight Switches
- Stroke Sensor
- Switches
- Tires
- Tone Ring
- Toothed Rings (Tone Wheel)
- Traction Control System (TCS)
- Transfer Tubes
- Vacuum Boosters
- Vacuum Hoses
- Valves
- Wear Indicator
- Wheel Attachment Hardware
- Wheel Bearings, Races And Seals
- Wheel Cylinders
- Wiring Harnesses
- Yaw Rate Sensor
- Brake System CHECKSHEET
- Reason Code Explanation
- Automotive Terminology & Definitions
- Brake Systems
- Map - Routine Inspection Reference Guide
- Routine Inspection Reference Guide
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Maintenance Overview
- Antifreeze/Coolant
- Visual Inspection
- Radiator Cap Test
- Engine Fan
- Cooling System Power Flush And Refill
- Belts (Except Timing Belts)
- Belt TENSIONER
- Automatic Transmission Fluid
- Automatic Transmission Fluid Exchange & Filter Replacement
- Engine Oil
- Air Filters
- Cabin Air Filter
- Brake Fluid
- Battery
- Battery Cables
- Power Steering
- Power Steering Fluid
- Wiper Blades
- Routine Inspection CHECKSHEET
- Routine Inspection - UICS
- Brake Systems
- Drivetrain And Transmission
- Notes
- Automatic Transmission Fluid
- Clutch Master Cylinders
- Cooler Lines
- Coolers
- Differential Fluid
- Drain Plugs And Gaskets
- Filters And Screens
- Fluids And Lubricants
- Hoses, Lines, And Tubes
- Hydraulic Fluid
- Lubricants
- Manual Transmission Fluid
- Mounts (Engine, Transaxle And Transmission)
- Transfer Case Fluid
- Vacuum Hoses
- Electrical Systems
- Engine Performance And Maintenance
- Notes
- Accessory Belts
- Air Filter Elements
- Air Filter Gaskets
- Air Filter Housings And Gaskets
- Air Pump Belts
- Batteries
- Battery Connectors
- Belt Idler Assemblies (Accessory And Cam Belts)
- Belt TENSIONERS (Accessory And Cam Belt)
- Chemical Engine DECARBONIZATION
- Combustion Chamber Cleaning
- Coolant Recovery Tanks
- Coolant
- Distributor Caps
- Distributor Rotors
- Engine Cooling Systems
- Engine DECARBONIZATION
- Engine Oil Drain Plugs And Gaskets
- Engine Oil Filters And Canisters
- Engine Oil
- Fuel Filters
- Fuel Injector Cleaning
- Fuel Injectors
- Fuel System Cleaning Service
- Hose Clamps
- Hose Connectors
- Hose Couplers
- Hoses And Tubes (Fuel Lines, Radiator, Vacuum, By-Pass, Heater, Recovery Tank And Oil Coolers)
- Ignition Wires (Secondary)
- Intake Cleaning
- O2 Sensors
- PCV Breather Elements
- PCV Valves
- Radiator Caps And Pressurized Expansion Tank Caps
- Spark Plugs
- Thermostats And Housings
- Throttle Body Cleaning
- Timing Belts
- Vacuum Hoses, Tubes And Connections (Non-Metallic)
- Exhaust Systems
- Heating, Ventilation And Air Conditioning Systems
- Steering And Suspension, Wheel Alignment, Wheels And Tires
- Wheel & Tire Supplement
- Reason Code Explanation
- Automotive Terminology & Definitions
- Routine Inspection Reference Guide
- Check Lists
- Driveline/Axles
- Drive Axle Noise Diagnosis - General Information
- Gear Tooth Contact Patterns - General Information
- Map - Drive Train & Transmission
- Drive Train & Transmission Systems
- Drivetrain And Transmission
- Notes
- Actuators (Electrical)
- Actuators (Vacuum)
- Automatic Transmission / Transaxle Assemblies/CVTS
- Automatic Transmission Fluid
- Axles
- Bearings And Races
- Bell Cranks
- Bell Housings
- Bushings (External)
- Cables (Speedometer)
- Cables (TV, Detent And Shift)
- Carrier Bearings
- Clutch Cables And Cable Housings
- Clutch Discs (Manual Transmissions)
- Clutch Forks
- Clutch Linkages (Mechanical)
- Clutch Master Cylinders
- Clutch Pedals
- Clutch Pivots
- Clutch Pressure Plates
- Clutch Release Bearings
- Clutch Slave Cylinders (Concentric)
- Clutch Slave Cylinders (Conventional Or External)
- Companion Flanges
- Connectors
- Cooler Bypass Valves
- Cooler Lines
- Coolers
- CV Joints
- Differential And Final Drive Assemblies
- Differential Fluid
- Dip Stick Tubes
- Dip Sticks (Fluid Level Indicators)
- Dowel Pins, Guides And Pilot Holes
- Drain Plugs And Gaskets
- Drive Shaft Flanges
- Drive Shafts And Half Shafts
- Dust Boots
- Engine Mounts
- Exciter Rings
- Filler Tubes
- Filters And Screens
- Flanges
- Flex Plates
- Fluid Level Indicators
- Fluids And Lubricants
- Flywheels
- Force Motors
- Gaskets
- Guides
- Half Shafts
- Hoses, Lines, And Tubes
- Housings (Bell, Case, Tail(Extension) And Auxiliary)
- Hydraulic Fluid
- Intermediate Shaft Support Bearings
- Key Interlock Systems
- Limited Slips
- Lines
- Linkages (External)
- Locking Hub Assemblies
- Locking Hub Control Knobs
- Lubricants
- Manual Transmission Fluid
- Manual Transmission/Transaxle Assemblies
- Metal Clad Seals
- METALASTIC Joints
- Modulator Pins
- Modulators
- Mounts (Engine, Transaxle And Transmission)
- Odometer Drives (Mechanical)
- Odometer Heads (Mechanical)
- Oil Pans
- Pans
- Pilot Holes
- Pressure Plates
- Pressure Switches
- Races
- Rubber Joints (METALASTIC)
- Screens
- Seals (Metal Clad)
- Seals
- Selector Interlock Systems
- Sensors
- Servos
- Shift Interlock Systems (Selector And Key Interlock Systems)
- Side Covers
- Slip Yokes
- Solenoids
- Speed Sensors (Electronic Wheel And Vehicle)
- Speedometer- Driven Gear Housing
- Speedometer/Odometer Drives (Mechanical)
- Speedometer/Odometer Heads (Mechanical)
- Speedometers/Odometers (Electronic)
- Switches
- Tone Wheels
- Toothed Rings (Tone Wheel)
- Torque Converters
- Transaxle Mounts
- Transducers (Transmission)
- Transfer Case Assemblies
- Transfer Case Fluid
- Transmission Coolers
- Transmission Mounts
- Transmission Pans
- Transmission Range Indicators (PRNDL)
- Tubes
- Universal Joints (CARDAN Or Cross Type)
- Vacuum Controls
- Vacuum Hoses
- Vacuum Motors
- Vacuum-Operated Switches
- Vehicle Speed Sensors
- Vents
- Vibration Dampers
- Wheel Attachment Hardware
- Wheel Speed Sensors
- Wiring Harnesses And Connectors
- Yokes And Slip Yokes
- Reason Code Explanation
- Automotive Terminology & Definitions
- Trouble Shooting - Clutches - General Information
- DTC Index - Cab & Chassis, Excursion & F250-F550 Super Duty
- A/C Climate Control System
- Climate Control System DTCS
- Air Bag Restraint Systems DTCS
- Anti-Lock Brake System DTCS
- Anti-Theft Systems DTCS
- Automatic Transmission (TORQSHIFT) DTCS
- Automatic Transmission (4R100) DTCS
- Brake System DTCS
- Communication System DTCS (U Codes)
- Exterior Lighting DTCS
- Handles, Locks, Latches And Entry Systems DTCS
- Horn DTCS
- Information And Message Center DTCS
- Instrument Cluster
- Interior Lighting
- MULTIFUNCTION Electronic Modules
- Parking Aid
- Power Seats
- Self-Diagnostics (CNG, Flex-Fuel & Gasoline) DTCS
- Self-Diagnostics (Diesel) DTCS
- Steering Column Switches
- Transfer Case
- Electrical
- Map - Electrical Systems
- Electrical Systems
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Actuator Motors (Electric)
- Actuator Motors (Vacuum)
- Air Bags
- Alternators And Generators
- Amplifiers
- Antennas
- Batteries
- Battery Cables, Wires And Connectors
- Battery Cables
- Battery Trays And Hold Down Hardware
- Battery Wires
- Belts
- Bulb Sockets
- Bulbs, Sealed Beams And LEDS
- Cd Players
- Cigarette Lighter Assemblies
- Circuit Breakers
- Clutch Switches
- Connectors
- Control Modules
- Cruise Control Brake Switches
- Cruise Control Cables
- Cruise Control Clutch Switches
- Cruise Control Linkages And Cables
- Cruise Control Reservoirs
- Cruise Control Tubes
- Cruise Control Vacuum Dump Release Valves
- Cruise Control Vacuum Hoses, Tubes And
- Cruise Control Vehicle Speed Sensors
- Defoggers
- Defrosters
- Delays
- Dimmers
- Electric Heaters
- Equalizers
- Fuse Blocks
- Fuse Boxes And Blocks
- Fuses, Fusible Links And Circuit Breakers
- Fusible Links
- Gauges
- Generators
- Ground Cables And Straps
- Ground Straps
- Headlight Adjusters
- Heating Elements (Defrosters, Defoggers, Electric Heaters And Seats)
- Horns And Sirens
- Ignition Switches
- Indicator Lights
- Keyless Entry Keypads And Transmitters
- Keyless Entry Transmitters
- LEDS
- Lenses
- Microphones
- Mirrors (ELECTROCHROMATIC And Heated)
- Motors
- Neutral Safety Switches
- Odometers, Speedometers And Tachometers (Cable Driven)
- Odometers
- Power Distribution Center
- Pulleys
- Receivers, Amplifiers, Equalizers And Sub-Woofer Volume Controls
- Relay Boxes
- Relays
- Sealed Beams
- Seat Heaters
- Security Alarm Sensors
- Sirens
- Solenoids
- Speakers And Microphones
- Speedometer And Tachometer Linkages And Cables
- Speedometer Cables
- Speedometers
- Starters
- Sub-Woofer Volume Control
- Switches
- Tachometer Cables
- Tachometers
- Tape Players And Cd Players
- TENSIONERS
- Timers
- Transceivers
- Transducers
- Vacuum Accumulators (Reservoirs)
- Voltage Regulators
- Washer Fluid Level Senders
- Washer Pumps
- Wiper Arms And Blades
- Wiper Blades
- Wiper Hoses And Nozzles
- Wiper Linkages
- Wiper Nozzles
- Wiper Pump Reservoirs
- Wiring Harnesses And Connectors
- Battery, Starting & Charging System CHECKSHEET
- Reason Code Explanation
- Automotive Terminology & Definitions
- Electrical Systems
- Using lemon2025'S System Wiring Diagrams
- Map - Electrical Systems
- Engine
- Engine Overhaul Procedures - General Information
- * Please Read This First *
- Description
- Engine Identification
- Inspection Procedures
- Cleaning Procedures
- Component Cleaning
- Cylinder Head Replacement
- Cylinder Head Overhaul
- Pistons, Connecting Rods & Bearings
- Crankshaft & Main Bearings
- Camshaft
- Timing Chains & Belts
- Timing Gears
- Oil Pump
- Break-In Procedure
- General Cooling System Service - General Information
- Engine Overhaul Procedures - General Information
- Engine Performance
- Electrostatic Discharge Warning - General Information
- Engine Performance Diagnostic Routine Outline - General Information
- Engine Performance Safety Precautions
- Map - Engine Performance & Maintenance
- Engine Performance And Maintenance (Including Exhaust Systems)
- Engine Performance & Maintenance CHECKSHEET
- Engine Performance And Maintenance
- Notes
- Accelerator Pedal Position Sensor
- Accessory Belts
- Accessory Pulleys
- Air Conditioning Cycling Switches
- Air Conditioning Pressure Sensors
- Air Ducts And Tubes
- Air Filter Elements
- Air Filter Gaskets
- Air Filter Housings And Gaskets
- Air Fuel Ratio Sensors
- Air Injection Control Solenoids
- Air Plenums
- Air Pump Belts
- Air Pumps (Electric Driven)
- Air Tubes
- Aspirator, Check And DECEL Valves
- Baffles
- Ballast Primary Supply Resistor Wires
- Ballast Resistors And Primary Supply Resistors
- Barometric Pressure Sensors
- Batteries
- Battery Cables, Wires And Connectors
- Battery Connectors
- Battery Trays And Hold Down Hardware
- Battery Wires
- Belt Idler Assemblies (Accessory And Cam Belts)
- Belt TENSIONERS (Accessory And Cam Belt)
- Belt-Driven Air Pumps
- Boost Control Mechanism
- Camshaft Position Sensors
- Carburetors And Chokes
- Casting Core Plugs And Expansion Plugs
- Charge Air Coolers ""INTERCOOLERS"" (CAC)
- Check Valves
- Chemical Engine DECARBONIZATION
- Chokes
- Clutch Pedal Position Switches
- Cold Start Injectors
- Combustion Chamber Cleaning
- Connectors
- Coolant Recovery Tanks
- Coolant
- Cooling Fan Motor Modules
- Cooling Fan Motor Relays And Modules
- Cooling Fan Motor Resistors
- Cooling Fan Motor Sensors And Switches
- Cooling Fan Motor Switches
- Cooling Fan Motors
- Crankshaft Position Sensors
- Cylinder Deactivation Solenoid
- Cylinder Head Assemblies
- DECEL Valves
- Deflectors
- Dip Stick Tubes
- Dip Sticks And Tubes
- Distributor Advances And Retarders (Mechanical And Vacuum)
- Distributor Boots And Shields
- Distributor Caps
- Distributor Retarders (Mechanical And Vacuum)
- Distributor Rotors
- Distributor Shields
- Distributors
- Early Fuel Evaporation Valves (Heat Riser Assemblies)
- EGR Coolers
- EGR Exhaust Manifold Passages
- EGR Intake And Exhaust Manifold Passages
- EGR Plates And Coolers
- Electronic Spark Control Modules
- Electronic Transmission Control Devices
- Electronic Transmission Feedback Devices
- Engine Coolant Temperature Sensors
- Engine Cooling Systems
- Engine Covers (Oil Pan, Valve Cover, Timing Cover)
- Engine DECARBONIZATION
- Engine Oil Canisters
- Engine Oil Coolers (External)
- Engine Oil Drain Plugs And Gaskets
- Engine Oil Filters And Canisters
- Engine Oil Gaskets
- Engine Oil Pressure Gauges (Mechanical)
- Engine Oil
- Evaporative Emissions (EVAP) Canister Filters
- Evaporative Emissions (EVAP) Canister Purge Devices
- Evaporative Emissions (EVAP) Canisters
- Evaporative Emissions (EVAP) Feedback Devices
- Exhaust Gas RECIRCULATION Devices
- Exhaust Gas RECIRCULATION Feedback Devices
- Expansion Plugs
- Fan Control Sensor
- Fuel Accumulators And Dampers
- Fuel And Cold Start Injectors
- Fuel Caps
- Fuel Dampers
- Fuel Delivery Check Valves
- Fuel Distributors (BOSCH Cis)
- Fuel Filler Necks And RESTRICTORS
- Fuel Filters
- Fuel Injector Cleaning
- Fuel Injectors
- Fuel Level Senders
- Fuel Pressure Regulators
- Fuel Pumps (In-Tank, External, Electrical Or Mechanical)
- Fuel Rails
- Fuel RESTRICTORS
- Fuel System Cleaning Service
- Fuel Tanks
- Fuel
- Gaskets
- Grommets (Valve Cover)
- Harmonic Dampers
- Heater Control Valves
- Heater Cores
- Hose Clamps
- Hose Connectors
- Hose Couplers
- Hoses And Tube Couplers, Connectors And Clamps
- Hoses And Tubes (Fuel Lines, Radiator, Vacuum, By-Pass, Heater, Recovery Tank And Oil Coolers)
- Housings
- Idle Air Controls
- Idle Speed Control Actuators
- Ignition Boots
- Ignition Coil Towers
- Ignition Coils
- Ignition Control Modules (ICM)
- Ignition Switches
- Ignition Terminals
- Ignition Wires (Secondary)
- Inertia Fuel Shut-Off Switches
- Intake Air Temperature Sensors
- Intake Cleaning
- Intake Manifolds
- In-Tank Fuel Strainers
- INTERCOOLERS
- Knock Sensors
- Liquid Vapor Separators
- Long Block Assemblies
- Manifold Absolute Pressure (Map) Sensors
- Mass Air Flow (MAF) Sensors
- Metal Air Manifolds And Pipes
- Metal Air Pipes
- Mix Control Solenoids
- Motor Mounts
- O2 Sensors
- Oil Pans
- Oil Pressure Sending Units
- Oil Pump Pick-Up Screens
- Oil Pumps
- O-Rings, Gaskets, Seals And Spring Locks
- Park Neutral Position Switches
- PCV Breather Elements
- PCV Orifices
- PCV Valves
- Pick-Up Assemblies (Includes Magnetic, Hall Effect And Optical)
- Power Steering Pressure Sensors
- Powertrain Control Modules (Pcm) And Prom
- Powertrain Control Prom
- Pressurized Expansion Tank Caps
- Radiator / Cooling Fan Blades
- Radiator / Cooling Fan Clutches
- Radiator Caps And Pressurized Expansion Tank Caps
- Radiators
- Roll Over Valves
- Sealing Compounds
- Seals
- Secondary Air Injection System Management Devices
- Sensors
- Short Block Assemblies
- Shrouds, Baffles And Deflectors
- Spark Plugs
- Spring Locks
- Super Chargers
- Switches
- Thermal Vacuum Valves
- Thermostatic Air Door Assemblies
- Thermostats And Housings
- Throttle Bodies
- Throttle Body Cleaning
- Throttle Cables
- Throttle Linkages And Cables
- Throttle Position Sensors
- Throttle Position Switches
- Timing Belt Sprockets
- Timing Belts
- Timing Covers
- Torque Struts
- Transmission Range Switches
- Tube Clamps
- Tube Connectors
- Tube Couplers
- Tubes
- Turbo Chargers
- Vacuum Connections
- Vacuum Hoses, Tubes And Connections (Non-Metallic)
- Vacuum Regulator Solenoids
- Vacuum Tubes
- Valve Covers
- Vehicle Speed Senors
- Volume Air Flow Sensors
- Waste Gate And Boost Control Mechanisms
- Waste Gate Control Solenoids
- Water Pumps (Electric)
- Water Pumps (Non-Electric)
- Wiring Harnesses And Connectors
- Reason Code Explanation
- Automotive Terminology & Definitions
- Parasitic Load Explanation & Test Procedures - General Information
- State Emission Standards - Diesel
- State Emission Standards - Gas
- ALASKA
- ARIZONA
- CALIFORNIA
- Colorado
- CONNECTICUT
- DELAWARE
- District Of COLUMBIA
- GEORGIA
- IDAHO
- ILLINOIS
- INDIANA
- KENTUCKY
- MARYLAND
- MASSACHUSETTS
- MISSOURI
- NEVADA
- New Jersey
- New MEXICO
- New YORK
- North CAROLINA
- OHIO
- OREGON
- PENNSYLVANIA
- RHODE Island
- TENNESSEE
- TEXAS
- UTAH
- VIRGINIA
- WASHINGTON
- WISCONSIN
- U. S. EPA ASM2525 & ASM5015 Start-Up Emission Standards
- U. S. EPA Revised Final ASM Emission Standards (ASM5015 & ASM2525)
- U.S. EPA Im240 Emission Standards
- Waveforms - Injector Pattern Tutorial - General Information
- * Please Read This First *
- Purpose Of This Article
- Is A Lab Scope Necessary?
- The Two Types Of Injector Drivers
- The Two Ways Injector Circuits Are Wired
- Interpreting Injector Waveforms
- Current Waveform Samples
- Notes
- Example #1 - Voltage Controlled Driver
- Example #2 - Voltage Controlled Driver
- Example #3 - Voltage Controlled Driver
- Example #4 - Current Controlled Driver
- Example #5 - Current Controlled Driver
- Example #6 - Current Controlled Driver
- Example #7 - Current Controlled Driver
- Example #8 - Current Controlled Driver
- Voltage Waveform Samples
- Notes
- Example #1 - Voltage Controlled Driver
- Example #2 - Voltage Controlled Driver
- Example #3 - Voltage Controlled Driver
- Example #4 - Current Controlled Driver
- Example #5 - Current Controlled Driver
- Example #6 - Current Controlled Driver
- Example #7 - Current Controlled Driver
- Example #8 - Current Controlled Driver
- Map - Exhaust Systems
- Exhaust Systems
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Catalytic Converters
- Exhaust And Tail Pipes
- Exhaust Connections
- Hangers
- Heat Risers (Mechanical EFE Devices)
- Heat Shields
- Manifolds (Cast And Tube Type)
- Mechanical EFE Devices
- Muffler Valve
- Mufflers And Resonators
- Reason Code Explanation
- Exhaust Systems
- Heating, Ventilation & A/C (HVAC)
- Map - Heating, Ventilation, & Air Conditioning
- Heating, Ventilation & Air Conditioning Systems
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Accumulators
- Actuators (Electrical)
- Actuators (Vacuum)
- Air Conditioning Fittings
- Air Conditioning Hoses
- Air Conditioning Metal Lines
- Air Control Doors
- Air Dams (External)
- Air Distribution System
- Belts
- Blend Doors
- Blower Fans (Blower Wheel Or Squirrel Cage)
- Blower Motors
- Blower Resistors
- Blower Switches
- Cabin Air Filters
- Circuit Breakers
- Compressor Clutch Assemblies
- Compressors
- Condenser Air Seals
- Condenser Fan Motors
- Condensers
- Connectors
- Control Cables
- Control Heads (Function Selectors)
- Control Linkages
- Control Modules
- Coolant
- Cooling Fan Blades
- Cooling Fan Clutches
- Cooling Fan Motors
- Evaporator Drain Tubes
- Evaporator Filters
- Evaporator Pressure Regulators (EPRS)
- Evaporators
- Expansion Valves
- Function Selectors
- Fuses, Fusible Links And Circuit Breakers
- Fusible Links
- Gaskets
- Heater Cases
- Heater Control Valves
- Heater Cores
- Heater Hoses
- High Pressure Relief Valves (HPRV)
- Idlers
- In-Line Filters
- Metal Fittings
- Metal Lines
- Mix And Air Control Doors (Blend Doors)
- ORIFACE Tubes
- O-Rings
- Pilot-Operated Absolutes (POAS)
- Plenums
- Pressure Control Valves
- Pressure Sensors
- Pulleys
- Radiators
- Receiver-DRIERS
- Refrigerant Oil
- Refrigerant
- Relays
- Seals
- Service Ports
- Spring Lock Couplings
- Suction Throttling Valves (STVS)
- Switches (Electrical)
- TENSIONERS
- Thermistors And Pressure Sensors
- Thermostats And Housings
- Vacuum Hoses And Tubes
- Vacuum Reservoirs
- Vacuum Tubes
- Valves In Receiver (VIRS)
- Water Pumps (Electric Auxiliary)
- Wiring Harnesses And Connectors
- Heating, Ventilation & Air Conditioning System CHECKSHEET
- Reason Code Explanation
- Automotive Terminology & Definitions
- Heating, Ventilation & Air Conditioning Systems
- Map - Heating, Ventilation, & Air Conditioning
- Hoist/Jack
- Identification
- CANADIAN Model Cross-Reference
- Identification Codes - Excursion & F250-F550 Super Duty
- Description And Operation
- Identification Codes
- Notes
- Vehicle Identification Number (VIN)
- Vehicle Certification (VC) Label
- Vehicle Certification (VC) Label Location
- Vehicle Certification (VC) Label - Mexico (Typical)
- Vehicle Certification (VC) Label - Incomplete Vehicle (Typical)
- Paint Code
- Wheelbase
- Brake Type
- Interior Trim
- Interior Trim Type
- Interior Trim Color
- Tape/Paint Stripe
- Radio Type
- Axle Type
- Transmission Type
- Springs
- Powertrain Calibration Information
- Unique Calibration
- Certification Region
- Identification Codes
- Description And Operation
- Metric Conversions
- OEM General Information
- Identification Codes - Excursion & F250-F550 Super Duty
- Description And Operation
- Identification Codes
- Notes
- Vehicle Identification Number (VIN)
- Vehicle Certification (VC) Label
- Vehicle Certification (VC) Label Location
- Vehicle Certification (VC) Label - Mexico (Typical)
- Vehicle Certification (VC) Label - Incomplete Vehicle (Typical)
- Paint Code
- Wheelbase
- Brake Type
- Interior Trim
- Interior Trim Type
- Interior Trim Color
- Tape/Paint Stripe
- Radio Type
- Axle Type
- Transmission Type
- Springs
- Powertrain Calibration Information
- Unique Calibration
- Certification Region
- Identification Codes
- Description And Operation
- Jacking & Lifting -- Excursion & F250-F550 Super Duty
- Noise, Vibration And Harshness -- Excursion & F250-F550 Super Duty
- Description And Operation
- Noise, Vibration and Harshness (NVH)
- Notes
- Acceptable Noise, Vibration and Harshness
- Diagnostic Theory
- Glossary of Terms
- Acceleration-Light
- Acceleration-Medium
- Acceleration-Heavy
- Ambient Temperature
- Amplitude
- Backlash
- Boom
- Bound Up
- Brakes Applied
- Buffet/Buffeting
- Buzz
- Camber
- Caster
- Chatter
- Chirp
- Chuckle
- Click
- Clonk
- Clunk/Driveline Clunk
- Coast/Deceleration
- Coast/Neutral Coast
- Constant Velocity (CV) Joint
- Controlled Rear Suspension Height
- Coupling Shaft
- Cps
- Cracks
- Creak
- Cruise
- Cycle
- Decibel
- Drive Engine Run-Up (DERU) Test
- Driveline Angles
- Driveshaft
- Drivetrain
- Drivetrain Damper
- Drone
- Drumming
- Dynamic Balance
- Engine Imbalance
- Engine Misfire
- Engine Shake
- Flexible Coupling
- Float
- Flutter
- Frequency
- Gravelly Feel
- Grind
- Hiss
- Hoot
- Howl
- Hum
- Hz
- Imbalance
- Inboard
- Intensity
- Isolate
- Knock
- Moan
- Neutral Engine Run-Up (NERU) Test
- Neutralize/Normalize
- Outboard
- Ping
- Pinion Shaft
- Pitch
- Pumping Feel
- Radial/Lateral
- Rattle
- Ring Gear
- Road Test
- Roughness
- Runout
- Rustling
- Shake
- Shimmy
- Shudder
- Slap
- Slip Yoke/Slip Spline
- Squeak
- Squeal
- Static Balance
- Tap
- Thump
- Tick
- Tip-In Moan
- TIR
- Tire Deflection
- Tire Flat Spots
- Tire Force Vibration
- Transient
- Two-Plane Balance
- Vibration
- Whine
- Whistle
- Wind Noise
- Wot
- Tools and Techniques
- Noise, Vibration and Harshness (NVH)
- Diagnosis And Testing
- Noise, Vibration and Harshness (NVH)
- Notes
- 1: Customer Interview
- 2: Pre-Drive Check
- 3: Preparing for the Road Test
- 4: Verify the Customer Concern
- 5: Road Test
- 6: Check OASIS/TSBs/Repair History
- 7: Diagnostic Procedure
- NVH Condition and Symptom Categories
- Symptom Charts
- Symptom Chart - Air Leak and Wind Noise
- Symptom Chart - Brake Noise/Vibration
- Symptom Chart - Driveline Noise/Vibration
- Symptom Chart - Engine Noise/Vibration
- Symptom Chart - Idle Noise/Vibration
- Symptom Chart - Squeak and Rattle
- Symptom Chart - Steering Noise/Vibration
- Symptom Chart - Suspension Noise/Vibration
- Symptom Chart - Tire Noise/Vibration
- Symptom Chart - Transmission (Manual) and Transfer Case Noise/Vibration
- Symptom Chart - Transmission (Automatic) Noise/Vibration
- Pinpoint Tests
- Notes
- Pinpoint Test A: Brake Vibration/Shudder
- Pinpoint Test B: Engine Ticking Noise
- Pinpoint Test C: Accessory Drive Bearing Hoot
- Pinpoint Test D: Power Steering Moan
- Pinpoint Test E: Engine Driven Cooling Fan Moan
- Pinpoint Test F: Drumming Noise
- Pinpoint Test G: Engine Ticking, Knocking Or Continuous Rattle
- Pinpoint Test H: Front Suspension Noise
- Pinpoint Test I: Rear Suspension Noise
- Pinpoint Test J: Wheel And Tire
- Pinpoint Test K: High Speed Shake Or Shimmy
- Pinpoint Test L: Clutch Vibration
- Pinpoint Test M: Transfer Case Vibration
- Component Tests
- Noise, Vibration and Harshness (NVH)
- General Procedures
- Description And Operation
- Identification Codes - Excursion & F250-F550 Super Duty
- Maintenance Reminder Light (Reset Procedures)
- A/C Filter Service Reminder
- Engine Oil Replacement Reminder
- Notes
- Engine Oil Replacement Reminder Reset - Procedure 01
- Engine Oil Replacement Reminder Reset - Procedure 02
- Engine Oil Replacement Reminder Reset - Procedure 03
- Engine Oil Replacement Reminder Reset - Procedure 04
- Engine Oil Replacement Reminder Reset - Procedure 05
- Engine Oil Replacement Reminder Reset - Procedure 06
- Engine Oil Replacement Reminder Reset - Procedure 07
- Engine Oil Replacement Reminder Reset - Procedure 08
- Engine Oil Replacement Reminder Reset - Procedure 09
- Engine Oil Replacement Reminder Reset - Procedure 10
- Engine Oil Replacement Reminder Reset - Procedure 11
- Engine Oil Replacement Reminder Reset - Procedure 12
- Engine Oil Replacement Reminder Reset - Procedure 13
- Engine Oil Replacement Reminder Reset - Procedure 14
- Engine Oil Replacement Reminder Reset - Procedure 15
- Engine Oil Replacement Reminder Reset - Procedure 16
- Engine Oil Replacement Reminder Reset - Procedure 17
- Engine Oil Replacement Reminder Reset - Procedure 18
- Engine Oil Replacement Reminder Reset - Procedure 19
- Engine Oil Replacement Reminder Reset - Procedure 20
- Engine Oil Replacement Reminder Reset - Procedure 21
- Engine Oil Replacement Reminder Reset - Procedure 22
- Engine Oil Replacement Reminder Reset - Procedure 23
- Engine Oil Replacement Reminder Reset - Procedure 24
- Engine Oil Replacement Reminder Reset - Procedure 25
- Engine Oil Replacement Reminder Reset - Procedure 26
- Engine Oil Replacement Reminder Reset - Procedure 27
- Engine Oil Replacement Reminder Reset - Procedure 28
- Maintenance Service Reminder (Overhead Warning Lights)
- Maintenance Service Reminder (Sri)
- Maintenance Service Reminder (VMM)
- Tire Pressure Monitor System Reminder
- Notes
- Tire Pressure Sensor Types
- TPMS Reminder Reset - Procedure 01
- TPMS Reminder Reset - Procedure 02
- TPMS Reminder Reset - Procedure 03
- TPMS Reminder Reset - Procedure 04
- TPMS Reminder Reset - Procedure 05
- TPMS Reminder Reset - Procedure 07
- TPMS Reminder Reset - Procedure 08
- TPMS Reminder Reset - Procedure 09
- TPMS Reminder Reset - Procedure 10
- Specifications Index
- Steering
- Map - Steering, Suspension, Wheel Alignment, Wheels & Tires
- Steering & Suspension Systems
- Wheel And Tire
- Steering & Suspension CHECKSHEET
- Wheels & Tires CHECKSHEET
- Steering And Suspension, Wheel Alignment, Wheels And Tires
- Notes
- Active Handling
- Active Suspension Control Modules
- Active Variable Ratio Steering
- Active Yaw Control
- Adaptive Cruise Control
- Advance TRAC
- Air Bags
- Air Ride Control Modules
- Air Ride Suspension Torsion Springs (Counter Balancing)
- Air Ride Suspension
- Air Ride Tubes
- Air Shocks And Air Struts
- Air Spring Valves
- Air Springs
- Air Suspension Control Valves
- Air Suspension DRIERS
- Axle Acceleration Sensor
- Ball Joints
- Body Acceleration Sensor
- Bushings
- Center Links
- Compressors
- Continuous Damping Control
- Control Arm Shafts
- Control Arms
- Control Modules
- Distance Regulation Control Module
- Distance Regulation Sensor
- Drag Links
- Dynamic Stability Control
- Dynamic Stability Traction Control
- Electronic Ride Control Shocks And Struts
- Electronic Stability Control
- Electronic Suspension System
- Flex Couplers
- Gaskets
- Height Sensors
- Hydraulic Hoses
- Hydraulic Power Steering Pumps
- Hydraulic Suspension Hoses
- Hydraulic Suspension Pumps
- Idler Arms
- Intermediate Shaft U-Joints
- King Pins
- Modules
- Pitman Arms
- Power Steering Belts
- Power Steering Coolers
- Power Steering Fluid
- Power Steering Hoses
- Power Steering Lines (Steel)
- Power Steering Pumps - Electric
- Power Steering Pumps
- Radar Sensor
- Radius Arms
- Relay Rods
- Relays
- Sensors
- Shock Absorbers, Strut Cartridges And Strut Assemblies
- Spindles
- Springs, Coil, Leaf And Torsion Bars
- STABILITRAC
- Stability Management System
- Steering Angle Sensor
- Steering Arms
- Steering Couplers
- Steering Dampers
- Steering Gears (Except Rack And Pinion)
- Steering Gears, Rack And Pinion
- Steering Knuckles
- Strike Out Bumpers
- Strut Bearing Plate Assemblies
- Strut Rods
- Suspension Pumps (Hydraulic)
- Sway Bar Links
- Sway Bar Mounting Bushings
- Sway Bars
- Switches
- Tie Rod Ends (Inner And Outer)
- Tire Pressure Monitoring System
- Tire Pressure Sensors
- Tires
- Torque Sensor
- Torsion Springs
- Track Bar Bushings
- Track Bars
- Trailing Arm Bushings
- Trailing Arms
- Valve Stems
- Vehicle Dynamics Control
- Vehicle Speed Sensor
- Vehicle Stability Assist
- Vehicle Stability/Skid Control
- Warning Lamps
- Wheel Alignment
- Wheel Attachment Hardware
- Wheel Bearings, Races And Seals
- Wheels (Rims)
- Wiring Harnesses And Connectors
- Reason Code Explanation
- Automotive Terminology & Definitions
- Wheel Alignment Theory & Operation - General Information
- Map - Steering, Suspension, Wheel Alignment, Wheels & Tires
- Traction Control Disable Procedures
- Trouble Shooting - Manual Transmission - General Information
- Heating, Ventilation & A/C (HVAC)
- General Servicing
- HVAC Control Systems
- Automatic HVAC System - Control Components - Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- Removal And Installation
- Climate Control Assembly - Manual A/C
- Climate Control Assembly - Electronic Automatic Temperature Control
- Switches - Manual A/C
- Ambient Air Temperature Sensor
- In-Vehicle Temperature Sensor
- Resistor
- Blower Motor Speed Control
- Vacuum Control Motor - Panel/Floor Door
- Vacuum Control Motor - Panel/Defrost Door
- Vacuum Control Motor - Air Inlet Door
- Blend Door Actuator
- Vacuum Reservoir Tank and Bracket
- Vacuum Pump
- Automatic Temperature Control Solenoid and Manifold
- HVAC Control System - Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- Removal And Installation
- Auxiliary Climate Control Housing
- Blower Motor
- Evaporator Core
- Auxiliary Climate Control Assembly - Front
- Auxiliary Climate Control Assembly - Rear
- Register
- Heater Core
- Auxiliary Heater Outlet and Inlet Line
- Thermostatic Expansion Valve
- Auxiliary Blend Door Actuator
- Blower Motor Resistor
- Auxiliary Evaporator Outlet and Inlet Line
- HVAC Control System - General Information - Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Climate Control System
- Notes
- Principles of Operation
- Heat Transfer
- Latent Heat of Vaporization
- Relative Humidity
- Effects of Pressure on Boiling or Condensation
- Compressor Anti-Slugging Strategy
- The Refrigerant Cycle
- Clutch Cycling Orifice Tube Type Refrigerant System
- System Airflow Description - Manual Climate Control
- System Airflow Description - EATC
- Climate Control System
- Diagnosis And Testing
- Climate Control System
- Notes
- Special Tool(s)
- Vacuum Schematic-Manual A/C
- Function Selector Switch Vacuum Connector End View
- Vacuum Application Chart - Manual A/C
- Vacuum Schematic-EATC
- ATC Solenoid and Manifold Vacuum Connector End View
- Vacuum Application Chart - EATC
- Inspection and Verification
- Electronic Automatic Temperature Control Module - Diagnostic Methods
- Electronic Automatic Temperature Control Module Self-Test
- Electronic Automatic Temperature Control Module - Retrieve Continuous DTCs
- Diagnostic Trouble Code Index
- Electronic Automatic Temperature Control (EATC) Module Diagnostic Trouble Code (DTC) Index
- Symptom Chart
- Pinpoint Tests
- Pinpoint Test A: DTC B2266 - Blend Door Failure Or Short
- Pinpoint Test B: DTC B1251 Or DTC1253 - A/C In-Car Temperature Sensor Open Circuit Or Short To Ground
- Pinpoint Test C: DTC B1255 Or DTC B1257 - A/C Ambient Temperature Sensor Open Circuit Or Short To Ground
- Pinpoint Test D: DTC B1259 Or DTC B1261 - Solar Radiation Sensor Open Circuit Or Short To Ground
- Pinpoint Test E: No Communication With The Electronic Automatic Temperature Control Module
- Pinpoint Test F: The EATC System Is Inoperative, Intermittent Or Incorrect Operation
- PINPOINT TEST G: INCORRECT/ERRATIC DIRECTION OF AIR FLOW FROM OUTLET(s) - MANUAL CLIMATE CONTROL
- PINPOINT TEST H: INCORRECT/ERRATIC DIRECTION OF AIR FLOW FROM OUTLET(s) - EATC
- Pinpoint Test I: Insufficient, Erratic Or No Heat
- Pinpoint Test J: The A/C Does Not Operate/Does Not Operate Correctly
- Pinpoint Test K: The A/C Is Always On
- Pinpoint Test L: Temperature Control Is Inoperative/Does Not Operate Correctly - Manual Climate Control
- Pinpoint Test M: The Blower Motor Is Inoperative - Manual Climate Control
- Pinpoint Test N: The Blower Motor Is Inoperative - EATC
- Pinpoint Test O: The Blower Motor Operates Continuously In High Speed - Manual Climate Control
- Pinpoint Test P: No Operation In High Blower Setting - Manual Climate Control
- Pinpoint Test Q: No Operation In Lower Speeds - Manual Climate Control
- Pinpoint Test R: The Blower Motor Does Not Operate Correctly - EATC
- Pinpoint Test S: The Steering Wheel Control Switch Is Inoperative/Does Not Operate Correctly
- Pinpoint Test T: The Auxiliary Blower Motor Does Not Operate
- Pinpoint Test U: The Auxiliary Blower Motor Does Not Operate Correctly
- Pinpoint Test V: The Panel/Floor Control Does Not Operate Using The Front/Rear Auxiliary Climate Controls
- Pinpoint Test W: The Temperature Control Does Not Operate Using The Front/Rear Auxiliary Climate Controls
- Pinpoint Test X: The Panel/Floor And Cool/Warm Controls Do Not Operate On The Front/Rear Auxiliary Controls
- Pinpoint Test Y: The Front/Rear Auxiliary Blower Motor Switch Operates Only In Hi
- Pinpoint Test Z: The Front/Rear Auxiliary Blower Motor Switch Does Not Operate In Hi
- Component Tests
- Climate Control System
- General Procedures
- Air Conditioning (A/C) System Check - Retail Procedure
- Spring Lock Coupling
- Air Conditioning Line (Peanut) Fitting
- Heater Hose Coupling
- Refrigerant System Tests
- Air Conditioning (A/C) Clutch Air Gap Adjustment
- Electronic Leak Detection
- Fluorescent Dye Leak Detection
- Air Conditioning (A/C) System Flushing
- Air Conditioning (A/C) System Recovery, Evacuation and Charging
- Refrigerant System Filtering Following Air Conditioning (A/C) Compressor Installation
- Refrigerant Oil Adding
- Refrigerant Identification Testing
- Vacuum Hose Repair - Mini-Tube
- Air Conditioning (A/C) Odor Treatment
- HVAC System - Air Conditioning - Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Air Conditioning
- Notes
- Refrigeration System Components
- A/C Compressor and Clutch Assembly - Visteon FS-10
- A/C Compressor Pressure Relief Valve
- A/C Condenser Core
- Refrigerant Lines
- A/C Evaporator Core
- A/C Evaporator Core Orifice
- Suction Accumulator
- Refrigerant System Dye
- A/C Cycling Switch
- A/C Pressure Cutoff Switch - 5.4L and 6.8L
- Dual Function Pressure Switch - 6.0L Diesel
- Spring Lock Coupling
- Tube-O Fitting
- Service Gauge Port Valves
- Air Conditioning
- Diagnosis And Testing
- Removal And Installation
- Air Conditioning (A/C) Compressor
- Clutch and Clutch Field Coil
- Air Conditioning (A/C) Compressor Shaft Seal
- Evaporator Core
- Evaporator Core Orifice
- Suction Accumulator
- Air Conditioning (A/C) Pressure Relief Valve
- Condenser Core
- Compressor Manifold and Tube Assembly - 5.4L and 6.8L
- Compressor Manifold and Tube Assembly - 6.0L Diesel
- Condenser to Evaporator Line
- HVAC System - Air Distribution System & Filtering System - Excursion & F250-F550 Super Duty
- HVAC System - Heating & Ventilation - Excursion & F250-F550 Super Duty
- Automatic HVAC System - Control Components - Excursion & F250-F550 Super Duty
- Maintenance
- Maintenance Reminder Light (Reset Procedures)
- A/C Filter Service Reminder
- Engine Oil Replacement Reminder
- Notes
- Engine Oil Replacement Reminder Reset - Procedure 01
- Engine Oil Replacement Reminder Reset - Procedure 02
- Engine Oil Replacement Reminder Reset - Procedure 03
- Engine Oil Replacement Reminder Reset - Procedure 04
- Engine Oil Replacement Reminder Reset - Procedure 05
- Engine Oil Replacement Reminder Reset - Procedure 06
- Engine Oil Replacement Reminder Reset - Procedure 07
- Engine Oil Replacement Reminder Reset - Procedure 08
- Engine Oil Replacement Reminder Reset - Procedure 09
- Engine Oil Replacement Reminder Reset - Procedure 10
- Engine Oil Replacement Reminder Reset - Procedure 11
- Engine Oil Replacement Reminder Reset - Procedure 12
- Engine Oil Replacement Reminder Reset - Procedure 13
- Engine Oil Replacement Reminder Reset - Procedure 14
- Engine Oil Replacement Reminder Reset - Procedure 15
- Engine Oil Replacement Reminder Reset - Procedure 16
- Engine Oil Replacement Reminder Reset - Procedure 17
- Engine Oil Replacement Reminder Reset - Procedure 18
- Engine Oil Replacement Reminder Reset - Procedure 19
- Engine Oil Replacement Reminder Reset - Procedure 20
- Engine Oil Replacement Reminder Reset - Procedure 21
- Engine Oil Replacement Reminder Reset - Procedure 22
- Engine Oil Replacement Reminder Reset - Procedure 23
- Engine Oil Replacement Reminder Reset - Procedure 24
- Engine Oil Replacement Reminder Reset - Procedure 25
- Engine Oil Replacement Reminder Reset - Procedure 26
- Engine Oil Replacement Reminder Reset - Procedure 27
- Engine Oil Replacement Reminder Reset - Procedure 28
- Maintenance Service Reminder (Overhead Warning Lights)
- Maintenance Service Reminder (Sri)
- Maintenance Service Reminder (VMM)
- Tire Pressure Monitor System Reminder
- Notes
- Tire Pressure Sensor Types
- TPMS Reminder Reset - Procedure 01
- TPMS Reminder Reset - Procedure 02
- TPMS Reminder Reset - Procedure 03
- TPMS Reminder Reset - Procedure 04
- TPMS Reminder Reset - Procedure 05
- TPMS Reminder Reset - Procedure 07
- TPMS Reminder Reset - Procedure 08
- TPMS Reminder Reset - Procedure 09
- TPMS Reminder Reset - Procedure 10
- Maintenance Reminder Light (Reset Procedures)
- Restraints
- Air Bag, SRS
- Supplemental Inflatable Restraint System - Air Bag Deactivation Procedures
- Special Care During Mechanical Repairs
- System Operation Check
- Service Precautions
- Disabling & Activating Air Bag System
- Air Bag Simulator
- Driver Air Bag Module
- Notes
- Removal & Installation (Aviator, Explorer Sport TRAC, F150 Pickup, LS, Mustang, Ranger, Sable & TAURUS, THUNDERBIRD)
- Removal & Installation (Crown Victoria, ECONOLINE, Excursion, Expedition, Explorer, F150 Heritage Pickup, F250-550 Super Duty, Grand Marquis, Lightning, Marauder, Mountaineer, Navigator & Town Car)
- Removal & INSTALLTION (Escape)
- Removal & Installation (Focus)
- Removal & Installation (FREESTAR & MONTEREY)
- Passenger Air Bag Module
- Torque Specifications
- Supplemental Inflatable Restraint System - Except F150
- Description & Operation
- Component Locations
- System Operation Check
- Air Bag Safety Precautions
- Disabling & Activating Air Bag System
- Disposal Procedures
- Post-Collision Inspection
- Removal & Installation
- Adjustments
- Wire Repair
- Torque Specifications
- Diagnostics
- Diagnostic Tests
- Test A: Air Bag Warning Light On Continuously-RCM Disconnected, Inoperative Or Lost/Low Ignition Feed
- Test B: Air Bag Warning Light Inoperative (DTC B1869)
- Test C: Air Bag Warning Light Short To Battery Voltage (DTC B1870)
- Test D: Passenger-Side Air Bag Deactivation (Pad) Switch Fault (DTC B1871)
- Test E: Left PRETENSIONER Circuit Resistance High Or Low (DTC B1877 Or B1885)
- Test F: Left PRETENSIONER Circuit Short To Battery Or Ignition (DTC B1878)
- Test G: Left PRETENSIONER Circuit Short To Ground (DTC B1879)
- Test H: Right PRETENSIONER Circuit Resistance High Or Low (DTC B1881 Or 1886)
- Test I: Right PRETENSIONER Circuit Short To Battery Or Ignition (DTC B1882)
- Test J: Right PRETENSIONER Circuit Short To Ground (DTC B1883)
- Test K: Passenger-Side Air Bag Deactivation (Pad) Warning Light Inoperative (DTC B1884)
- Test L: Driver-Side Air Bag Circuit Short To Ground (DTC B1887)
- Test M: Passenger-Side Air Bag Circuit Short To Ground (DTC B1888)
- Test N: Passenger-Side Air Bag Deactivation (Pad) Warning Light Short To Battery (DTC B1890)
- Test O: Air Bag Tone Warning Indicator Circuit Short To Battery Or Ignition (B1891)
- Test P: Air Bag Tone Warning Indicator Circuit Short To Ground Or Open (DTC B1892)
- Test Q: Driver-Side Air Bag Circuit Short To Battery Or Ignition (DTC B1916)
- Test R: RCM Bracket Ground Resistance High (DTC B1921)
- Test S: Passenger-Side Air Bag Circuit Short To Battery Or Ignition (DTC B1925)
- Test T: Driver-Side Air Bag Circuit Resistance High (DTC B1932)
- Test U: Passenger-Side Air Bag Circuit Resistance High (DTC B1933)
- Test V: Driver-Side Air Bag Circuit Resistance Low (DTC B1934)
- Test W: Passenger-Side Air Bag Circuit Resistance Low (DTC B1935)
- Test X: Incorrect Vehicle Identification (DTC C1414)
- Test Y: No Communication With RCM
- Wiring Diagrams
- Supplemental Inflatable Restraint System -- Air Bag/SRS Component Inspection & Replacement Tables
- Supplemental Inflatable Restraint System - Air Bag Deactivation Procedures
- Restraints Control Systems
- Safety Belt System - Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Safety Belt System
- Notes
- Seat Integrated Restraints (SIR)
- Pretensioner System
- Safety Belt Buckle Pretensioner
- Safety Belt Retractor Pretensioner
- Dual Locking Mode Retractors
- Safety Belt Replacement Label
- Energy Management Retractor
- Fastening Safety Belts
- Safety Belt Extension Assembly
- Safety Belt Warning Indicator and Chime
- Belt Minder (if equipped)
- Attaching Safety Seats with Tether Straps
- Child Safety Seat Tether Anchor
- Safety Belt System
- Diagnosis And Testing
- General Procedures
- Safety Belt Cleaning
- Safety Belt With Anchor Plate Thread Damage
- Replacement of the Weld Nut and Reinforcement
- Safety Belt Shoulder Height Adjuster With Stripped Weld Nuts
- Safety Belt Procedure After a Collision
- Safety Belt Tongue Rotated on Belt
- Automatic Locking Retractor - Evaluation of Lockability and Release
- Removal And Installation
- Front Safety Belt Retractor - Seat Integrated Restraint (SIR), SuperCab
- Retractor - Rear Safety Belt and Tongue, SuperCab
- Retractor - Rear Safety Belt and Tongue, Crew Cab
- Rear Safety Belt Retractor - Second Row, Inboard, Excursion
- Rear Safety Belt Retractor - Second and Third Row, Outboard, Excursion
- Safety Belt Retractor and Pretensioner - Without Seat Integrated Restraints (SIR)
- Safety Belt - Front Bench Seat
- Safety Belt - Front 40/20/40 Seat, Center
- Safety Belt - Rear, SuperCab
- Safety Belt - Third Row, Excursion
- Height Adjuster - Shoulder Safety Belt, Regular Cab
- Safety Belt Shoulder Height Adjuster - Front Row, Crew Cab and Excursion
- Safety Belt Shoulder Height Adjuster - Second Row, Excursion
- Safety Belt Buckle - Front, Bench Seat
- Safety Belt Buckle - Front, 40/20/40 Seat, Driver and Passenger
- Safety Belt Buckle - Front Captain's Chair
- Safety Belt Buckle - Second Row, 60/40, LH, Excursion
- Safety Belt Buckle - Second Row, 60/40, Center, Excursion
- Safety Belt Buckle - Second Row, 60/40, RH, Excursion
- Safety Belt Buckle - Second Row, Quad Seat, Excursion
- Safety Belt Buckle - Third Row, Excursion
- Safety Belt Buckle and Pretensioner - Seat Integrated Restraints (SIR), SuperCab
- Safety Belt Buckle - Rear, SuperCab
- Safety Belt Buckle - Rear, Crew Cab
- Child Safety Seat Tether Anchor
- Supplemental Inflatable Restraint System - Air Bag Deactivation Procedures
- Special Care During Mechanical Repairs
- System Operation Check
- Service Precautions
- Disabling & Activating Air Bag System
- Air Bag Simulator
- Driver Air Bag Module
- Notes
- Removal & Installation (Aviator, Explorer Sport TRAC, F150 Pickup, LS, Mustang, Ranger, Sable & TAURUS, THUNDERBIRD)
- Removal & Installation (Crown Victoria, ECONOLINE, Excursion, Expedition, Explorer, F150 Heritage Pickup, F250-550 Super Duty, Grand Marquis, Lightning, Marauder, Mountaineer, Navigator & Town Car)
- Removal & INSTALLTION (Escape)
- Removal & Installation (Focus)
- Removal & Installation (FREESTAR & MONTEREY)
- Passenger Air Bag Module
- Torque Specifications
- Supplemental Inflatable Restraint System -- Air Bag/SRS Component Inspection & Replacement Tables
- Safety Belt System - Excursion & F250-F550 Super Duty
- Seat Belts
- Safety Belt System - Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Safety Belt System
- Notes
- Seat Integrated Restraints (SIR)
- Pretensioner System
- Safety Belt Buckle Pretensioner
- Safety Belt Retractor Pretensioner
- Dual Locking Mode Retractors
- Safety Belt Replacement Label
- Energy Management Retractor
- Fastening Safety Belts
- Safety Belt Extension Assembly
- Safety Belt Warning Indicator and Chime
- Belt Minder (if equipped)
- Attaching Safety Seats with Tether Straps
- Child Safety Seat Tether Anchor
- Safety Belt System
- Diagnosis And Testing
- General Procedures
- Safety Belt Cleaning
- Safety Belt With Anchor Plate Thread Damage
- Replacement of the Weld Nut and Reinforcement
- Safety Belt Shoulder Height Adjuster With Stripped Weld Nuts
- Safety Belt Procedure After a Collision
- Safety Belt Tongue Rotated on Belt
- Automatic Locking Retractor - Evaluation of Lockability and Release
- Removal And Installation
- Front Safety Belt Retractor - Seat Integrated Restraint (SIR), SuperCab
- Retractor - Rear Safety Belt and Tongue, SuperCab
- Retractor - Rear Safety Belt and Tongue, Crew Cab
- Rear Safety Belt Retractor - Second Row, Inboard, Excursion
- Rear Safety Belt Retractor - Second and Third Row, Outboard, Excursion
- Safety Belt Retractor and Pretensioner - Without Seat Integrated Restraints (SIR)
- Safety Belt - Front Bench Seat
- Safety Belt - Front 40/20/40 Seat, Center
- Safety Belt - Rear, SuperCab
- Safety Belt - Third Row, Excursion
- Height Adjuster - Shoulder Safety Belt, Regular Cab
- Safety Belt Shoulder Height Adjuster - Front Row, Crew Cab and Excursion
- Safety Belt Shoulder Height Adjuster - Second Row, Excursion
- Safety Belt Buckle - Front, Bench Seat
- Safety Belt Buckle - Front, 40/20/40 Seat, Driver and Passenger
- Safety Belt Buckle - Front Captain's Chair
- Safety Belt Buckle - Second Row, 60/40, LH, Excursion
- Safety Belt Buckle - Second Row, 60/40, Center, Excursion
- Safety Belt Buckle - Second Row, 60/40, RH, Excursion
- Safety Belt Buckle - Second Row, Quad Seat, Excursion
- Safety Belt Buckle - Third Row, Excursion
- Safety Belt Buckle and Pretensioner - Seat Integrated Restraints (SIR), SuperCab
- Safety Belt Buckle - Rear, SuperCab
- Safety Belt Buckle - Rear, Crew Cab
- Child Safety Seat Tether Anchor
- Supplemental Inflatable Restraint System - Air Bag Deactivation Procedures
- Special Care During Mechanical Repairs
- System Operation Check
- Service Precautions
- Disabling & Activating Air Bag System
- Air Bag Simulator
- Driver Air Bag Module
- Notes
- Removal & Installation (Aviator, Explorer Sport TRAC, F150 Pickup, LS, Mustang, Ranger, Sable & TAURUS, THUNDERBIRD)
- Removal & Installation (Crown Victoria, ECONOLINE, Excursion, Expedition, Explorer, F150 Heritage Pickup, F250-550 Super Duty, Grand Marquis, Lightning, Marauder, Mountaineer, Navigator & Town Car)
- Removal & INSTALLTION (Escape)
- Removal & Installation (Focus)
- Removal & Installation (FREESTAR & MONTEREY)
- Passenger Air Bag Module
- Torque Specifications
- Supplemental Inflatable Restraint System -- Air Bag/SRS Component Inspection & Replacement Tables
- Safety Belt System - Excursion & F250-F550 Super Duty
- Air Bag, SRS
- Steering
- Manual Steering
- Power Steering System -- Excursion & F250-F550 Super Duty
- Steering Linkage -- Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- Removal And Installation
- Tie Rod End - Inner, F-250, F-350, 4x2
- Tie Rod End - Outer, F-250, F-350, 4x2
- Tie Rod End - Outer, RH, F-250, F-350, 4x4 and F-450, F-550
- Tie Rod End - Outer, LH, F-250, F-350, 4x4, and F-450, F-550
- Damper - F-250, F-350, 4x4, and F-450, F-550
- Sector Shaft Arm Drag Link - F-250, F-350, 4x2
- Sector Shaft Arm Drag Link - F-250, F-350, 4x4, and F-450, F-550
- Sector Shaft Arm
- Tie Rod End - Inner, F-250, F-350, 4x4, and F-450, F-550
- Steering System - General Information - Excursion & F250-F550 Super Duty
- Power Steering
- Power Steering System -- Excursion & F250-F550 Super Duty
- Steering Linkage -- Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- Removal And Installation
- Tie Rod End - Inner, F-250, F-350, 4x2
- Tie Rod End - Outer, F-250, F-350, 4x2
- Tie Rod End - Outer, RH, F-250, F-350, 4x4 and F-450, F-550
- Tie Rod End - Outer, LH, F-250, F-350, 4x4, and F-450, F-550
- Damper - F-250, F-350, 4x4, and F-450, F-550
- Sector Shaft Arm Drag Link - F-250, F-350, 4x2
- Sector Shaft Arm Drag Link - F-250, F-350, 4x4, and F-450, F-550
- Sector Shaft Arm
- Tie Rod End - Inner, F-250, F-350, 4x4, and F-450, F-550
- Steering System - General Information - Excursion & F250-F550 Super Duty
- Steering Column
- Steering Column -- Excursion & F250-F550 Super Duty
- Steering System - General Information - Excursion & F250-F550 Super Duty
- Steering Gear
- Power Steering System -- Excursion & F250-F550 Super Duty
- Steering System - General Information - Excursion & F250-F550 Super Duty
- Steering Linkage
- Steering Linkage -- Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- Removal And Installation
- Tie Rod End - Inner, F-250, F-350, 4x2
- Tie Rod End - Outer, F-250, F-350, 4x2
- Tie Rod End - Outer, RH, F-250, F-350, 4x4 and F-450, F-550
- Tie Rod End - Outer, LH, F-250, F-350, 4x4, and F-450, F-550
- Damper - F-250, F-350, 4x4, and F-450, F-550
- Sector Shaft Arm Drag Link - F-250, F-350, 4x2
- Sector Shaft Arm Drag Link - F-250, F-350, 4x4, and F-450, F-550
- Sector Shaft Arm
- Tie Rod End - Inner, F-250, F-350, 4x4, and F-450, F-550
- Steering System - General Information - Excursion & F250-F550 Super Duty
- Steering Linkage -- Excursion & F250-F550 Super Duty
- Manual Steering
- Suspension
- Front Suspension
- Front Suspension - 4WD Leaf Spring - Excursion, F250-F550 Super Duty
- Suspension System - General Information - Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- General Procedures
- Wheel Bearing Inspection
- Camber and Caster Adjustment - F-250, F-350 4x4 and F-450, F-550
- Camber and Caster Adjustment - F-250 and F-350, 4x2
- Toe Adjustment - F-250 and F-350, 4x2
- Toe Adjustment - F-250, F-350, 4x4 and F-450, F-550
- Lean Correction - Front, F-250 and F-350, 4x2
- Lean Correction - Front, F-250, F-350, 4x4 and F-450, F-550
- Lean Correction - Rear
- Rear Suspension
- Rear Suspension - Excursion & F250-F550 Super Duty
- Torque Specifications
- Description And Operation
- General Procedures
- Removal And Installation
- Wheel Hub
- Wheel Studs
- Stabilizer Bar and Link - Super Duty F250, F350, Ford Axle
- Stabilizer Bar and Link - Super Duty F350, Dana Axle
- Stabilizer Bar and Link - Super Duty F450, F550, Dana Axle
- Shock Absorber - Super Duty F250, F350, Ford Axle
- Shock Absorber - Super Duty F450, F550, Dana Axle
- Spring - Super Duty F250, F350, Excursion
- Spring - Super Duty F450, F550
- Suspension System - General Information - Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- General Procedures
- Wheel Bearing Inspection
- Camber and Caster Adjustment - F-250, F-350 4x4 and F-450, F-550
- Camber and Caster Adjustment - F-250 and F-350, 4x2
- Toe Adjustment - F-250 and F-350, 4x2
- Toe Adjustment - F-250, F-350, 4x4 and F-450, F-550
- Lean Correction - Front, F-250 and F-350, 4x2
- Lean Correction - Front, F-250, F-350, 4x4 and F-450, F-550
- Lean Correction - Rear
- Rear Suspension - Excursion & F250-F550 Super Duty
- Wheel Alignment
- Suspension System - General Information - Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- General Procedures
- Wheel Bearing Inspection
- Camber and Caster Adjustment - F-250, F-350 4x4 and F-450, F-550
- Camber and Caster Adjustment - F-250 and F-350, 4x2
- Toe Adjustment - F-250 and F-350, 4x2
- Toe Adjustment - F-250, F-350, 4x4 and F-450, F-550
- Lean Correction - Front, F-250 and F-350, 4x2
- Lean Correction - Front, F-250, F-350, 4x4 and F-450, F-550
- Lean Correction - Rear
- Suspension System - General Information - Excursion & F250-F550 Super Duty
- Wheels & Tire System
- Suspension System - General Information - Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- General Procedures
- Wheel Bearing Inspection
- Camber and Caster Adjustment - F-250, F-350 4x4 and F-450, F-550
- Camber and Caster Adjustment - F-250 and F-350, 4x2
- Toe Adjustment - F-250 and F-350, 4x2
- Toe Adjustment - F-250, F-350, 4x4 and F-450, F-550
- Lean Correction - Front, F-250 and F-350, 4x2
- Lean Correction - Front, F-250, F-350, 4x4 and F-450, F-550
- Lean Correction - Rear
- Wheels & Tires - Excursion & F250-F550 Super Duty
- Suspension System - General Information - Excursion & F250-F550 Super Duty
- Front Suspension
- Transmission
- Automatic Trans
- Automatic Transmission - 4R100 - Excursion & F250-F550 Super Duty
- Specifications
- Identifying Automatic Transmission -- 4R100 -- General Specifications
- Band & Clutch Application Chart A
- Band & Clutch Application Chart B
- SHIFT SPEED - Approximate Km/h (MPH) (F-250, F-350, EXCURSION WITH 5.4L)
- Shift Speed - Approximate* Km/H (Mph) (F-250, F-350, F-450, Excursion, With 6.8L)
- Forward Clutch Pack
- Direct Clutch Pack
- Intermediate Clutch Pack
- Coast Clutch Pack
- Low/Reverse Clutch Pack
- Overdrive Clutch Pack
- Gear Ratio
- Torque Specifications
- Description & Operation
- Transmission Description
- Identification Tags
- Range Selection
- Shift Patterns
- Disassembled Views
- Bushings, Bearing & Thrust Washer Locator
- Seals, Rings & Gasket Locator
- Main Components & Functions
- Transmission Electronic Control System
- Electronic System Description
- Mass Air Flow (MAF) Sensor
- Throttle Position (TP) Sensor
- Intake Air Temperature (IAT) Sensor
- Powertrain Control Module (PCM)
- Transmission Control Switch (TCS), Transmission Control Indicator Lamp (TCIL)
- Power Take Off (PTO) Operation
- PTO Electronic Operation
- PTO Hydraulic Operation
- Transmission Solenoid Body Assembly
- Transmission Fluid Temperature (TFT) Sensor
- Coast Clutch Solenoid (CCS)
- Torque Converter Clutch (TCC) Solenoid
- Electronic Pressure Control (EPC) Solenoid
- Shift Solenoids SSA and SSB
- Anti-Lock Brake Speed Sensor
- Turbine Shaft Speed (TSS) Sensor
- Output Shaft Speed (OSS) Sensor
- Digital Transmission Range (TR) Sensor
- Brake Pedal Position (BPP) Switch
- Electronic Ignition (EI) System
- Distributor Ignition (DI) System
- Air Conditioning (A/C) Clutch
- Manifold Absolute Pressure (MAP) Sensor
- Diagnosis & Testing
- Notes
- Diagnostic Strategy
- Diagnostic Flow Chart
- Preliminary Inspection
- Notes
- Know/Understand the Concern
- Verification of Condition
- Determine Customer Concern
- Check Fluid Level and Condition
- Road Testing Vehicle
- Shift Point Road Test
- Shift Speed Application Charts
- Applications Shift Speeds - Approximate* Km/h (MPH) 5.4L
- Applications Shift Speeds - Approximate* Km/h (MPH) 6.8L
- Torque Converter Diagnosis
- Torque Converter Operation Test
- Visual Inspection
- Shift Linkage Check
- Check TSBs
- Carry out On-Board Diagnostics
- Diagnostics
- Special Tool(s)
- On-Board Diagnostics with Diagnostic Tool
- Transmission Drive Cycle Test
- After On-Board Diagnostics
- Before Pinpoint Tests
- Diagnostic Trouble Code Charts
- Rotunda Transmission Tester
- Transmission Connector Layouts
- Digital Transmission Range (TR) Sensor Diagnosis Chart
- Wiggle Test Information For Open/Shorts
- Pinpoint Tests
- Notes
- P0781, P0731
- P0782, P0732, P0733
- P0783
- P0750
- P0753
- P0755
- P0758
- P0712
- P0713
- P1713
- P1718
- P1783
- P0743
- P0740
- P0705
- P0708
- P1702
- P1704
- P1705
- P1746
- P1747
- P1760
- P0715
- P0717
- P0718
- P0720
- P0721
- P0722
- P1754
- P1714
- P1715
- P1636
- P1740
- P1111
- P0340, P0341, P0344
- P0236
- P0235
- P0500, P1502
- P0503
- P0122
- P0123
- P1120
- P1460, P1463, P1464
- P0102, P0103, P1100, P1101
- P0107
- P0108
- P0730, P0751
- P1280
- P1281
- P1781
- P1729
- P0237
- P1124
- P1780
- P1711
- P1703
- P0741
- P0744
- Testing
- Notes
- Pinpoint Test A: Shift Solenoids
- Pinpoint Test B: Transmission Fluid Temperature (TFT) Sensor
- Pinpoint Test C: Torque Converter Clutch (TCC) Solenoid
- Pinpoint Test D: Digital Transmission Range (TR) Sensor
- Pinpoint Test E: Electronic Pressure Control (EPC) Solenoid
- Pinpoint Test F: Turbine Shaft Speed (TSS) And Output Shaft Speed (OSS) Sensors
- Pinpoint Test G: Coast Clutch Solenoid (CCS)
- Pinpoint Test H: Solenoid Mechanical Failure
- Shift Solenoids Pre-Diagnosis
- Solenoid Operation Chart
- Shift Solenoid Failure Mode Chart Always OFF
- Shift Solenoid Failure Mode Chart Always ON
- Special Testing Procedures
- Diagnosis By Symptom
- Notes
- Diagnosis by Symptom Chart Directions
- Diagnosis by Symptom Index
- Diagnostic Routines
- Engagement Concern: No Forward Only
- Engagement Concern: No Reverse Only
- Engagement Concern: Harsh Reverse Only
- Engagement Concern: Harsh Forward Only
- Engagement Concern: Delayed/Soft Reverse Only
- Engagement Concern: Delayed/Soft Forward Only
- Engagement Concern: No Forward and No Reverse Only
- Engagement Concern: Harsh Forward and Reverse
- Engagement Concern: Delayed/Soft Forward and Reverse
- Shift Concerns: Some or All Shifts Missing
- Shift Concerns: Shift Timing - Early/Late (Some/All)
- Shift Concerns: Timing - Erratic/Hunting (Some/All)
- Shift Concerns: Feel - Soft/Slipping (Some/All)
- Shift Concerns: Feel - Harsh (Some/All)
- Shift Concerns: No 1st Gear in Drive, Engages in Higher Gear
- Shift Concerns: No Manual 1st Gear
- Shift Concerns: No Manual 2nd Gear
- Shift Concerns: No 1-2 Shift (Automatic)
- Shift Concerns: No 2-3 Shift (Automatic)
- Shift Concerns: No 3-4 Shift (Automatic)
- Shift Concerns: No 4-3 Shift (Automatic)
- Shift Concerns: No 3-2 Shift (Automatic)
- Shift Concerns: No 2-1 Shift (Automatic)
- Shift Concerns: Soft/Slipping 1-2 Only (Automatic)
- Shift Concerns: Soft/Slipping 2-3 Only (Automatic)
- Shift Concerns: Soft/Slipping 3-4 Only (Automatic)
- Shift Concerns: Soft/Slipping Downshifts (Automatic)
- Shift Concerns: Harsh 1-2 Shift Only (Automatic)
- Shift Concerns: Harsh 2-3 Shift Only (Automatic)
- Shift Concerns: Harsh 3-4 Shift Only (Automatic)
- Shift Concerns: Harsh 4-3 Shift Only (Automatic)
- Shift Concerns: Harsh 3-2 Shift Only (Automatic)
- Shift Concerns: Harsh 2-1 Shift Only (Automatic)
- Torque Converter Clutch Operation Concern: No Apply
- Torque Converter Clutch Operation Concern: Always Applied/Stalls Vehicle (See Note in No. 241 Before Proceeding)
- Torque Converter Clutch Operation Concern: Cycling/Shudder/Chatter
- Other Concerns: Shift Lever Efforts High
- Other Concerns: External Leaks
- Other Concerns: Engine Driveability Concerns
- Other Concerns: Noise/Vibration - Forward or Reverse
- Other Concerns: Engine Will Not Crank
- Other Concerns: No Park Range
- Other Concerns: Transmission Overheating
- Other Concerns: No Engine Braking in MANUAL 2 Position Only
- Other Concerns: No Engine Braking in MANUAL 1 Position Only
- Other Concerns: No Engine Braking with Overdrive Cancelled (MANUAL 1st and MANUAL 2nd Have Engine Braking)
- No Engine Braking in Manual 1, 2 and 3
- Other Concerns: Fluid Venting/Foaming
- General Procedures
- In-Vehicle Repair
- Notes
- Transmission Fluid Drain & Refill
- Transmission Filler Tube
- Main Control Valve Body - Accumulator Body, Solenoid Body
- Turbine Shaft Speed (TSS) Sensor & Output Shaft Speed (OSS) Sensor
- Extension Housing Seal & Bushing
- Extension Housing Gasket - F-Super Duty
- Extension Housing Gasket - Excursion
- Manual Control Lever Shaft & Seal
- Cooler Bypass Valve
- Digital Transmission Range (Tr) Sensor
- Intermediate Servo
- Park System
- Transmission Insulator & Retainer
- Removal
- Disassembly
- Disassembly & Assembly Of Subassemblies
- Main Control Valve Body - Disassembly & Assembly
- Main Control Valve Body - Solenoid Body Check
- Main Control Valve Body - Accumulator Body Check
- Pump Assembly
- Rear Case Bushings
- Cooler Bypass Valve Assembly
- Coast Clutch Assembly
- Overdrive Ring Gear & Center Shaft Assembly
- Intermediate/Overdrive Cylinder Assembly
- Center Support
- Forward Hub & Ring Gear
- Direct Clutch Assembly & Intermediate Brake Drum
- Forward Clutch Assembly
- Output Shaft - Check
- Forward Planet Assembly
- Input Shell
- Reverse Planet Assembly
- Low One-Way Clutch Assembly
- Reverse Clutch Piston
- Assembly
- Installation
- Specifications
- Automatic Transmission Cooling System - Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- General Procedures
- Removal And Installation
- Auxiliary Transmission Fluid Cooler - Oil-to-Air Fluid Cooler, 4R100
- Auxiliary Transmission Fluid Cooler - Oil-to-Air Fluid Cooler, TorqShift, F-Super Duty
- Auxiliary Transmission Fluid Cooler - Oil-to-Air Fluid Cooler, TorqShift, Excursion
- Transmission Fluid Cooler Tubes - 4R100 Transmission
- Transmission Fluid Cooler Tubes - TorqShift
- Transmission Fluid Cooler Tubes - Manual Transmission
- Cooler Bypass Valve
- Automatic Transmission External Controls -- Excursion & F250-F550 Super Duty
- Automatic Transmission - 4R100 - Excursion & F250-F550 Super Duty
- Transfer Case
- Four-Wheel Drive Systems - Excursion & F250-F550 Super Duty
- Specifications
- Description And Operation
- Diagnosis And Testing
- Four-Wheel Drive Systems - Mechanical Shift
- Four-Wheel Drive Systems - Electronic Shift
- Notes
- Special Tool(s)
- General Equipment
- Material
- Principles of Operation
- Inspection and Verification - Electronic Shift
- GEM Diagnostic Trouble Code (DTC) Index
- Symptom Chart - Electronic Shift
- Functional Test - Electronic Shift
- Pinpoint Tests - Electronic Shift
- Pinpoint Test D: No Communication With The 4WD Control Module
- Pinpoint Test E: The Vehicle Does Not Shift Between 2WD And 4X4 Correctly
- Pinpoint Test F: The Vehicle Does Not Shift Between 4X4 And 4X4 Low Modes Correctly
- Pinpoint Test G: The Front Axle Does Not Engage Or Disengage Correctly
- Pinpoint Test H: The 4X4 Indicator Is Always On - Four Wheel Drive System Operates Correctly
- Pinpoint Test I: The 4X4 Low Indicator Is Always On
- General Procedures
- Removal And Installation
- Transfer Case - Excursion & F250-F550 Super Duty
- Four-Wheel Drive Systems - Excursion & F250-F550 Super Duty
- Automatic Trans
- External Pages