Chain Cover: Assembly

Measure the distance that the center bi-metal element pin protrudes from the chain cover.

Fig 1: Measuring Distance That Center Bi-Metal Element Pin Protrudes From Chain Cover
Courtesy of FORD MOTOR CO.
Using the special tool, install the bi-metal element.
1. Position the bi-metal strip onto the end of the pin.
2. Install the special tool under the bi-metal element.
3. Tap the retaining collar onto the pin until it seats against the tool edge.
  
  Fig 2: Using Special Tool To Install The Bi-Metal Element
  Courtesy of FORD MOTOR CO.
Using the special tool install the bi-metal element.
1. Position the bi-metal strip onto the end of the pin.
2. Install the special tool under the bi-metal element.
3. Tap the retaining collar onto the pin until it seats against the tool edge.
  
  Fig 3: Installing Special Tool Under Bi-Metal Element
  Courtesy of FORD MOTOR CO.
Remove the slotted end of the bi-metal element and install the thermostat plate over the end and middle pins.

Fig 4: Removing Slotted End Of Bi-Metal Element And Installing Thermostat Plate Over The End And Middle Pins
Courtesy of FORD MOTOR CO.
Install the slotted end of the bi-metal element under the retaining ring.

Fig 5: Installing Slotted End Of Bi-Metal Element Under Retaining Ring
Courtesy of FORD MOTOR CO.

CAUTION: Do not allow the pistons to cock in their bores or damage to the seals may result.

NOTE: Coat the new seals with petroleum jelly.

Fig 6: Installing New Seals On Accumulator Pistons On Accumulator Pistons

Courtesy of FORD MOTOR CO.

Install new seals on the accumulator pistons.
Install the pistons into the correct bore of the cover with spring pocket up.

Fig 7: Installing Pistons Into Correct Bore Of Cover With Spring Pocket Up
Courtesy of FORD MOTOR CO.

NOTE: The use of petroleum jelly will hold the accumulator piston shafts (7G094) in place while assembling the chain cover.

Fig 8: Installing Accumulator Piston Shafts

Courtesy of FORD MOTOR CO.

Install the accumulator piston shafts.
Install the manual valve detent spring.

Fig 9: Installing Manual Valve Detent Spring
Courtesy of FORD MOTOR CO.

NOTE: The use of petroleum jelly will hold the thrust washers in place during assembly.

Install the thrust washers.
1. Install the No. 1 drive sprocket thrust washer.
2. Install the No. 3 chain cover thrust washer.
  
  Fig 10: Installing Thrust Washers
  Courtesy of FORD MOTOR CO.
Install internal wire harness if it was removed.

Fig 11: Installing Internal Wire Harness
Courtesy of FORD MOTOR CO.