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Pump Assembly: Assembly

    NOTE: Be sure the solenoids are locked in place by pressing down and rotating them.
    Fig 1: Installing Shift Solenoids By Pressing Down And Rotating Until They Lock In Place
    G01361853Courtesy of FORD MOTOR CO.
  1. Install new O-rings and install the shift solenoids by pressing down and rotating them until they lock in place.
  2. Install new O-rings and install the EPC, TCC solenoids.
    Fig 2: Installing EPC, TCC Solenoids
    G01361854Courtesy of FORD MOTOR CO.
  3. Install the bottom pump vane support ring.
    Fig 3: Installing Bottom Pump Vane Support Ring
    G01361855Courtesy of FORD MOTOR CO.
    4. NOTE: The counter bore area is where the pump shaft and mating splines pass through the rotor.
    Fig 4: Installing Rotor With Counter Bore Facing Up
    G01361856Courtesy of FORD MOTOR CO.
  4. Install the rotor with the counter bore facing up.
    5. NOTE: The shiny portion of the vane blade is installed outward toward the pump bore ring.
    Fig 5: Installing Pump Vanes
    G01361857Courtesy of FORD MOTOR CO.
  5. Install the pump vanes.
  6. Install the pump body ring with the O-ring groove facing up.
    Fig 6: Installing Pump Body Ring With O-Ring Groove Facing Up
    G01361858Courtesy of FORD MOTOR CO.
  7. Install the top pump vane support ring.
    Fig 7: Installing Top Pump Vane Support Ring
    G01361859Courtesy of FORD MOTOR CO.
  8. Install the pump bore ring radial seal and support.
    1. Install the pump bore ring radial seal (orange rectangular).
    2. Install the pump bore ring radial seal support (black round).
      Fig 8: Installing Pump Bore Ring Radial Seal And Support
      G01361860Courtesy of FORD MOTOR CO.
  9. Install the metal bore ring and support seal.
    1. Install the support seal (O-ring).
    2. Install the bore ring side seal (metal).
      Fig 9: Installing Metal Bore Ring And Support Seal
      G01361861Courtesy of FORD MOTOR CO.
  10. Install the bore ring pivot pin.
    Fig 10: Installing Bore Ring Pivot Pin
    G01361862Courtesy of FORD MOTOR CO.
    11. CAUTION: Be sure the pump bore area is well cleaned. It is a hidden foreign material trap. Flow from the pump goes into the manual valve circuit, then passes into the EPC circuit. Pump pressure at this point is very high. Any foreign material not cleaned out here will be pumped through the transaxle on the first operation.
    Fig 11: Installing Pump Bore Ring Spring Between The Case And The Tab On The Pump Bore Ring
    G01361863Courtesy of FORD MOTOR CO.
  11. Install the pump bore ring spring between the case and the tab on the pump bore ring.
    12. NOTE: Use the pump shaft to align the pump cover during installation.
    Fig 12: Installing Pump Cover Bolts
    G01361864Courtesy of FORD MOTOR CO.
  12. Install the pump cover and bolts.
  13. Install the No. B8 check balls.
    Fig 13: Installing No. B8 Check Balls
    G01361865Courtesy of FORD MOTOR CO.
  14. Install the separator plate and the gaskets.
    Fig 14: Installing Separator Plate And Gaskets
    G01361866Courtesy of FORD MOTOR CO.
  15. Install the bolts.
    Fig 15: Installing Bolts
    G01361867Courtesy of FORD MOTOR CO.
  16. Using the special tool, assemble the main control assembly.
    Fig 16: Assembling Main Control Assembly Using Special Tool
    G01361868Courtesy of FORD MOTOR CO.
  17. Install the bolts.
    Fig 17: Installing Bolts
    G01361869Courtesy of FORD MOTOR CO.
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