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Sun and Shell Assembly - Assembly: Assembly

Fig 1: Identifying Sun And Shell Assembly
G01361949Courtesy of FORD MOTOR CO.
Fig 2: Parts Description Chart
G01361950Courtesy of FORD MOTOR CO.
  1. Install the direct one-way clutch assembly
    1. Install the No.7 thrust washer.
    2. Install the direct one-way clutch assembly.
      Fig 3: Installing Direct One-Way Clutch Assembly
      G01361951Courtesy of FORD MOTOR CO.
  2. NOTE: Lightly coat the O-rings with petroleum jelly.
    Fig 4: Installing-Rings
    G01361952Courtesy of FORD MOTOR CO.
  3. Install new O-rings.
  4. Install the forward clutch assembly.
    Fig 5: Installing Forward Clutch Assembly
    G01361953Courtesy of FORD MOTOR CO.
  5. NOTE: The spring retainer assembly contains both oval and circular holes. Make sure that the washer tabs lock into the oval holes.
    Fig 6: Installing No. 6 Rear Clutch Sun Gear Thrust Washer
    G01361954Courtesy of FORD MOTOR CO.
  6. Install the No. 6 rear clutch sun gear thrust washer.
  7. Install the overdrive drum.
    Fig 7: Installing Overdrive Drum
    G01361955Courtesy of FORD MOTOR CO.
  8. NOTE: The lip on the bearing goes over the hub.
    Fig 8: Installing No. 10 Thrust Bearing
    G01361956Courtesy of FORD MOTOR CO.
  9. Using petroleum jelly to hold the parts in place, install the No. 10 thrust bearing.
  10. Install the rear clutch hub and the No. 10 thrust bearing.
    Fig 9: Installing Rear Clutch Hub And No. 10 Thrust Bearing
    G01361957Courtesy of FORD MOTOR CO.
  11. NOTE: The lip on the bearing goes down over the hub.
    Fig 10: Installing No. 11 Thrust Bearing
    G01361958Courtesy of FORD MOTOR CO.
  12. Install the No. 11 thrust bearing.
  13. Install the front sun shell.
    Fig 11: Installing Front Sun Shell
    G01361959Courtesy of FORD MOTOR CO.