Fluid Pump: Assembly

1. Assemble the parts in the order indicated in Fig 1.
   Fig 1: Fluid Pump Assembly Sequence

   Courtesy of FORD MOTOR CO.

Item 1: Seal Ring Assembly Note 

NOTE: Inspect the fluid pump gears for cracks and scoring.
Fig 2: Installing A New O-Ring Seal In Fluid Pump Drive Gear
Courtesy of FORD MOTOR CO.
1. Install a new O-ring seal in the fluid pump drive gear.
CAUTION: Lubricate the special tool with multi-purpose grease.
Fig 3: Seating O-Ring Seal In Pump Gear
Courtesy of FORD MOTOR CO.
2. Using the special tool, seat the O-ring seal in the pump gear.

Items 2 and 3: Front Pump Drive Gear Assembly Note 

CAUTION: The chamber on the inside edge of the small gear must be up when in the pump housing gear pocket. The dimple on the larger gear must be down when in the pump housing gear pocket.
Fig 4: Installing Pump Gears Into Fluid Pump Housing
Courtesy of FORD MOTOR CO.
1. Install the pump gears into the fluid pump housing. Apply multi-purpose grease to the pump gears to prevent scoring at start up.

Item 5: Fluid Pump Control Valve Assembly Note 

1. Install the valve with the tab facing down.
   Fig 5: Installing Valve With Tab Facing Down

   Courtesy of FORD MOTOR CO.

Items 6 and 7: Fluid Pump Adapter Plate Assembly Note 

1. First install the special tools in the fluid pump cover, then install the fluid pump adapter plate.
   Fig 6: Installing Fluid Pump Adapter Plate

   Courtesy of FORD MOTOR CO.
CAUTION: The special tools must be used to correctly align the pump with the adapter plate to reduce gear noise, bushing failure, and leakage.
Fig 7: Aligning Fluid Pump To Adapter Plate
Courtesy of FORD MOTOR CO.
2. Using the special tool, align the fluid pump to the adapter plate.

Item 8: Front Pump Support Assembly Note 

1. Using the special tools, assemble the pump.
   Fig 8: Assembling Pump

   Courtesy of FORD MOTOR CO.

Item 9: Fluid Pump Screws Assembly Note 

1. Loosely install the fluid pump housing screws in their correct location and remove the special tools. Install the two remaining screws.
   Fig 9: Installing Fluid Pump Housing Screws In Their Correct Location

   Courtesy of FORD MOTOR CO.
2. Tighten all the fluid pump screws in a star pattern.
   Fig 10: Tightening All Fluid Pump Screws

   Courtesy of FORD MOTOR CO.

Item 11: Stator Support Seal Assembly Note 

CAUTION: Be careful not to overstretch the seal ring past the seal ring groove, or damage to the seal will occur.
Fig 11: Installing Fluid Pump Seal Ring
Courtesy of FORD MOTOR CO.
1. Using the special tools, install the fluid pump seal ring.
CAUTION: Verify correct seal installation. Make sure seal grooves are clean and free of burrs.
Fig 12: Verifying Seal Is Installed Correctly
Courtesy of FORD MOTOR CO.
2. Verify that the seal is installed correctly.
CAUTION: Failure to correctly size the seal will damage the seal when the torque converter is installed.
Fig 13: Sizing Seal To Correct Size
Courtesy of FORD MOTOR CO.
3. Using the special tool, size the seal to the correct size. Leave the special tool on the seal for two minutes to obtain the correct seal size.