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Home >> Ford >> 2005 >> Crown Victoria Special Edition >> Repair and Diagnosis >> Engine Mechanical >> Fuel System >> Fuel System And Engine Control System >> Removal And Installation >> Fuel Rail >> Installation
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Fuel Rail: Installation

    CAUTION: Use O-rings seals that are made of special fuel- resistant material. Use of ordinary O-ring seals can cause the fuel system to leak. Do not reuse O-ring seals.
  1. Lubricate the fuel injectors with clean engine oil and install in the fuel rail.
  2. Install the fuel rail and the fuel injectors as an assembly.
  3. Install the fuel rail studs.
    • Tighten to 10 Nm (89 lb-in).
      Fig 1: Installing Fuel Rail And Fuel Injectors As An Assembly
      G03882208Courtesy of FORD MOTOR CO.
  4. Install the crash bracket.
  5. Install the bolt and the stud.
    Fig 2: Installing Bolt And Stud
    G04002594Courtesy of FORD MOTOR CO.
  6. Connect the vacuum tubes and the electrical connector.
    Fig 3: Connecting Vacuum Tubes And Electrical Connector
    G04001837Courtesy of FORD MOTOR CO.
  7. Install the EVAP canister purge valve electrical connector and the two vapor tubes.
    Fig 4: Installing EVAP Canister Purge Valve Electrical Connector And Two Vapor Tubes
    G04001895Courtesy of FORD MOTOR CO.
  8. Connect the fuel rail pressure and temperature sensor vacuum tube and electrical connector.
    Fig 5: Connecting Fuel Rail Pressure And Temperature Sensor Vacuum Tube And Electrical Connector
    G03882205Courtesy of FORD MOTOR CO.
  9. Connect the crankcase ventilation tube.
    Fig 6: Connecting Crankcase Ventilation Tube
    G04002407Courtesy of FORD MOTOR CO.
  10. Connect the eight fuel injector electrical connectors.
    Fig 7: Connecting Eight Fuel Injector Electrical Connectors
    G04001835Courtesy of FORD MOTOR CO.
  11. Install the fuel charging pin-type retainer to the crash bracket.
    Fig 8: Installing Fuel Charging Pin-Type Retainer To Crash Bracket
    G04001846Courtesy of FORD MOTOR CO.
  12. Install the generator mounting bracket and bolts.
    • Tighten to 10 Nm (89 lb-in).
      Fig 9: Installing Generator Mounting Bracket
      G04002498Courtesy of FORD MOTOR CO.
  13. Connect the generator cable, the electrical connector and the harness pin-type retainer.
    Fig 10: Connecting Generator Cable Electrical Connector And Harness Pin-Type Retainer
    G03882196Courtesy of FORD MOTOR CO.
  14. Connect the ground connector to the RH rear stud.
    Fig 11: Connecting Ground Connector To RH Rear Stud
    G04001852Courtesy of FORD MOTOR CO.
  15. Connect the generator harness location retainer to the LH front stud.
    Fig 12: Connecting Generator Harness Location Retainer To LH Front Stud
    G04002208Courtesy of FORD MOTOR CO.
  16. Install the accessory drive belt. For additional information, refer to ACCESSORY DRIVE .
  17. Install the EGR system module-to-exhaust manifold tube. For additional information, refer to ENGINE EMISSION CONTROL .
  18. Install the throttle body. For additional information, refer to THROTTLE BODY .
  19. Connect the fuel tubes. For additional information, refer to FUEL SYSTEM-GENERAL INFORMATION .
    20. WARNING: If equipped with fire suppression system, repower the system. For important safety warnings and procedures, refer to FIRE SUPPRESSION SYSTEM .
  20. Connect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES . If equipped with fire suppression system, repower the system.
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