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Home >> Ford >> 2005 >> Excursion 5.4 L, 4WD >> Repair and Diagnosis >> Transmission >> Transfer Case >> Four-Wheel Drive Systems >> Removal And Installation >> Gearmotor Encoder Assembly >> Removal and Installation
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Removal and Installation

  1. Set the mode select switch to the 4WD HIGH position.
  2. Raise and support the vehicle. For additional information, refer to JACKING & LIFTING .
  3. Disconnect the gearmotor encoder assembly harness connectors.
    Fig 1: Disconnecting Gearmotor Encoder Assembly Harness Connectors
    G03909625Courtesy of FORD MOTOR CO.
  4. Remove the three bolts and the gearmotor encoder assembly.
    Fig 2: Removing Gearmotor Encoder Assembly With Torque Specification
    G03909626Courtesy of FORD MOTOR CO.
  5. Remove the grease from the motor adapter and check for any nicks or burrs. If any damage is found, repair or install a new adapter as necessary.
  6. To install, reverse the removal procedure.
    • Apply a coat of grease to the new motor adapter.