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Home >> Ford >> 2005 >> Focus ZX3 SES, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission >> Disassembly And Assembly Of Subassemblies >> Forward Clutch >> Assembly
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Forward Clutch: Assembly

  1. Soak the internal spline clutch plates in clean automatic transmission fluid for 15 minutes before assembly.
  2. Inspect the forward clutch piston bore surfaces for nicks or scratches. Install a new balance piston if necessary.
  3. Lubricate and install the forward clutch piston assembly.
    Fig 1: Installing Forward Clutch Piston Assembly
    G03951472Courtesy of FORD MOTOR CO.
  4. Install the forward piston return spring.
    Fig 2: Installing Forward Piston Return Spring
    G03951471Courtesy of FORD MOTOR CO.
  5. Lubricate and install the forward clutch balance piston.
    Fig 3: Installing Forward Clutch Balance Piston
    G03951475Courtesy of FORD MOTOR CO.
  6. Using the special tool, install the forward clutch assembly in a suitable press.
    Fig 4: Installing Forward Clutch Assembly Suitable Press Using Special Tool
    G03951468Courtesy of FORD MOTOR CO.
  7. Using the special tool, install the forward clutch balance piston snap ring.
    Fig 5: Installing Forward Clutch Balance Piston Snap Ring Using Special Tool
    G03951469Courtesy of FORD MOTOR CO.
  8. Install the forward clutch pressure, friction and steel plates.
    1. Install the plates.
    2. Install the retaining ring.
      • Check the clearance. For additional information, refer to SPECIFICATION .
Fig 6: Installing Forward Clutch Pressure, Friction And Steel Plates
G03951478Courtesy of FORD MOTOR CO.