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Direct Clutch: Assembly

  1. Soak the internal spline clutch plates in clean automatic transmission fluid for 15 minutes before assembly.
  2. Inspect the direct clutch piston bore surfaces for nicks or scratches. Install a new direct clutch piston if necessary.
  3. Lubricate and install the direct clutch piston.
    Fig 1: Installing Direct Clutch Piston
    G03951492Courtesy of FORD MOTOR CO.
  4. Install the direct clutch return spring.
    Fig 2: Installing Direct Clutch Return Spring
    G03951494Courtesy of FORD MOTOR CO.
  5. Install the direct clutch balance piston.
    Fig 3: Installing Direct Clutch Balance Piston
    G03951490Courtesy of FORD MOTOR CO.
  6. Using the special tool, install the selective snap ring.
    Fig 4: Installing Selective Snap Ring Using Special Tool
    G03951489Courtesy of FORD MOTOR CO.
  7. Install the direct clutch pressure, friction and steel plates.
    1. Install the plates.
    2. Install the retaining ring.
      • Check the clearance. For additional information, refer to SPECIFICATION .
    Fig 5: Installing Direct Clutch Pressure, Friction And Steel Plates
    G03951497Courtesy of FORD MOTOR CO.