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Home >> Ford >> 2005 >> Freestar Base >> Repair and Diagnosis >> Engine Performance >> Remove, Overhaul & Install >> Electronic Engine Control System >> Removal And Installation >> Camshaft Synchronizer >> Removal
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Camshaft Synchronizer: Removal

  1. Disconnect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  2. Drain the cooling system. For additional information, refer to ENGINE COOLING .
  3. Disconnect the camshaft position sensor (CMP) electrical connector.
  4. Remove the CMP sensor bolts and the CMP sensor.
  5. Disconnect the coolant bypass hose from the coolant pump outlet tube.
  6. Remove the 2 coolant pump outlet tube bolts and position aside the coolant outlet tube.
  7. Remove the accessory drive belt.
    • Rotate the accessory drive belt tensioner counterclockwise.
    • Push the spring clip toward the belt tensioner to lock the accessory drive belt tensioner in place.
    Fig 1: Locating Accessory Drive Belt Tensioner
    G04004448Courtesy of FORD MOTOR CO.
  8. NOTE: The bolt that is positioned under the power steering pressure tube fitting will remain with the pump.
  9. Remove the 4 power steering pump bolts and position aside the power steering pump.
  10. CAUTION: Do not turn the crankshaft or the camshaft after the No. 1 cylinder is at top dead center (TDC) of the compression stroke or the fuel system timing will be out of time with the engine and possibly cause engine damage.
  11. Rotate the crankshaft until the No. 1 cylinder is at top dead center (TDC) of the compression stroke.
  12. Remove the camshaft synchronizer-to-engine front cover bolt.
  13. Remove the camshaft synchronizer.
    • The oil pump driveshaft might not come out with the camshaft synchronizer. If so, retrieve the oil pump driveshaft before proceeding.